Dremel 6800 Operating/Safety Instructions Manual

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Operating/Safety Instructions

Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

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P.O. Box 1468 Racine, Wisconsin 53401

6800

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 1

)<?8.?2.@.32AF

22=D<?8.?2.092.;.;1D29996ACluttered

or dark areas invite accidents.

< ;<A <=2?.A2 =<D2? A<<9@ 6; 2E=9<@6C2

.A:<@=52?2@ @B05.@ 6; A52 =?2@2;02 <3

39.::./92 96>B61@ 4.@2@ <? 1B@A Power

tools create sparks which may ignite the dust

or fumes.

22= 05691?2;.;1/F@A.;12?@.D.FD5692

<=2?.A6;4 . =<D2? A<<9 Distractions can

cause you to lose control.

920A?60.9@.32AF

#<D2? A<<9 =9B4@ :B@A :.A05 A52 <BA92A

!2C2?:<163F A52=9B4 6;.;FD.F<;<A

B@2 .;F .1.=A2? =9B4@ D6A5 2.?A521

4?<B;121 =<D2? A<<9@ Unmodified plugs

and matching outlets will reduce risk of electric

shock.

C<61/<1F0<;A.0AD6A52.?A521<?4?<B;121

@B?3.02@@B05.@ =6=2@?.16.A<?@?.;42@

.;1?23?642?.A<?@There is an increased risk

of electric shock if your body is earthed or

grounded.

<;<A2E=<@2 =<D2?A<<9@ A< ?.6;<? D2A

0<;16A6<;@Water entering a power tool will

increase the risk of electric shock.

<;<A./B@2A520<?1!2C2?B@2A520<?1

3<?0.??F6;4=B996;4<?B;=9B446;4A52=<D2?

A<<922=0<?1.D.F3?<:52.A<69@5.?=

2142@<?:<C6;4=.?A@Damaged or entangled

cords increase the risk of electric shock.

)52; <=2?.A6;4 . =<D2? A<<9 <BA1<<?@

B@2.;2EA2;@6<;0<?1@B6A./923<?<BA1<<?

B@2 Use of a cord suitable for outdoor use

reduces the risk of electric shock.

3<=2?.A6;4A52=<D2?A<<96;1.:=9<0.A6<;@

6@B;.C<61./92B@2.?<B;1.B9A6?0B6A

;A2??B=A2?=?<A20A21@B==9FUse of

an GFCI reduce the risk of electric shock.

#2?@<;.9@.32AF

%A.F.92?AD.A05D5.A F<B .?21<6;4.;1

B@2 0<::<; @2;@2 D52; <=2?.A6;4 .

=<D2?A<<9<;<AB@2.=<D2?A<<9D5692

F<B.?2A6?21<?B;12?A526;39B2;02<31?B4@

.90<5<9<?:2160.A6<;A moment of inattention

while operating power tools may result in

serious personal injury.

'@2=2?@<;.9=?<A20A6C22>B6=:2;A9D.F@

D2.? 2F2 =?<A20A6<; Protective equipment

such as dust mask, non-skid safety shoes, hard

hat, or hearing protection used for appropriate

conditions will reduce personal injuries.

#?2C2;AB;6;A2;A6<;.9@A.?A6;4;@B?2 A52

@D6A05 6@ 6; A52 <33=<@6A6<; /23<?2

0<;;20A6;4A<=<D2?@<B?02.;1<?/.AA2?F

=.08=6086;4 B= <? 0.??F6;4 A52 A<<9

Carrying power tools with your finger on the

switch or energizing power tools that have the

switch on invites accidents.

$2:<C2.;F.17B@A6;482F<?D?2;05/23<?2

AB?;6;4A52=<D2?A<<9<;A wrench or a key

left attached to a rotating part of the power

tool may result in personal injury.

<;<A<C2??2.0522==?<=2?3<<A6;4.;1

/.9.;02 .A .99 A6:2@ This enables better

control of the power tool in unexpected

situations.

?2@@=?<=2?9F<;<AD2.?9<<@209<A56;4

<? 72D29?F 22= F<B? 5.6? 09<A56;4 .;1

49<C2@ .D.F 3?<: :<C6;4 =.?A@ Loose

clothes, jewelry or long hair can be caught in

moving parts.

312C602@.?2=?<C61213<?A520<;;20A6<;

<31B@A2EA?.0A6<;.;10<9920A6<;3.0696A62@

2;@B?2A52@2 .?2 0<;;20A21.;1 =?<=2?9F

B@21Use of dust collection can reduce dust-

related hazards.

#<D2?A<<9B@2.;10.?2

<;<A3<?02A52=<D2?A<<9'@2A520<??20A

=<D2? A<<93<?F<B?.==960.A6<;The correct

power tool will do the job better and safer at

the rate for which it was designed.

<;<AB@2A52=<D2?A<<963A52@D6A051<2@

;<A AB?;6A <; .;1 <33 Any power tool that

cannot be controlled with the switch is

dangerous and must be repaired.

2

$2.1.99 @.32AF D.?;6;4@.;1 6;@A?B0A6<;@ Failure to follow the warnings

and instructions may result in electric shock, fire and/or serious injury.

%()$!!%!!%&$'&"!%"$'&'$$$!

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

!

WARNING

2;2?.9#<D2?&<<9%.32AF).?;6;4@

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 2

3

6@0<;;20AA52=9B43?<:A52=<D2?@<B?02

.;1<?A52/.AA2?F=.083?<:A52=<D2?A<<9

/23<?2 :.86;4.;F.17B@A:2;A@05.;46;4

.002@@<?62@ <? @A<?6;4=<D2?A<<9@ Such

preventive safety measures reduce the risk of

starting the power tool accidentally.

%A<?26192 =<D2? A<<9@<BA <3 A52 ?2.05 <3

05691?2;.;11<;<A.99<D=2?@<;@B;3.:696.?

D6A5A52=<D2?A<<9<?A52@26;@A?B0A6<;@A<

<=2?.A2 A52 =<D2? A<<9 Power tools are

dangerous in the hands of untrained users.

.6;A.6;=<D2?A<<9@52083<?:6@.964;:2;A

<? /6;16;4 <3 :<C6;4 =.?A@ /?2.8.42 <3

=.?A@ .;1 .;F <A52? 0<;16A6<; A5.A :.F

.3320AA52=<D2?A<<9K@<=2?.A6<;31.:.421

5.C2 A52 =<D2? A<<9 ?2=.6?21 /23<?2 B@2

Many accidents are caused by poorly

maintained power tools.

22=0BAA6;4A<<9@@5.?=.;1092.;Properly

maintained cutting tools with sharp cutting

edges are less likely to bind and are easier to

control.

'@2 A52 =<D2?A<<9 .002@@<?62@ .;1A<<9

/6A@2A06;.00<?1.;02D6A5A52@26;@A?B0A6<;@

A.86;46;A<.00<B;AA52D<?86;40<;16A6<;@

.;1A52 D<?8A</2 =2?3<?:21 Use of the

power tool for operations different from those

intended could result in a hazardous situation.

%2?C602

.C2F<B?=<D2?A<<9@2?C6021/F.>B.963621

?2=.6? =2?@<; B@6;4 <;9F 612;A60.9

?2=9.02:2;A=.?A@This will ensure that the

safety of the power tool is maintained.

%.32AF$B92@3<?A52?2:29&?6<

<91 =<D2? A<<9@ /F 6;@B9.A21 4?6==6;4

@B?3.02@ D52; =2?3<?:6;4 .; <=2?.A6<;

D52?2A520BAA6;4A<<9:.F0<;A.0A56112;

D6?6;4<?6A@<D;0<?1Contact with a "live"

wire will make exposed metal parts of the tool

"live" and shock the operator.

'@2 09.:=@ <? .;<A52? =?.0A60.9 D.F A<

@20B?2 .;1 @B==<?A A52 D<?8=6202 A< .

@A./92=9.A3<?: Holding the work by hand

or against your body leaves it unstable and

may lead to loss of control.

002@@<?62@:B@A/2?.A213<?.A92.@AA52

@=221 ?20<::2;121 <;A52 A<<9 D.?;6;4

9./29Wheels and other accessories running

over rated speed can fly apart and cause

injury.

If cutting into existing walls or other blind

areas where electrical wiring may exist is

unavoidable, disconnect all fuses or circuit

breakers feeding this worksite.

9D.F@ 16@0<;;20A A52 =<D2? 0<?1 3?<:

A52 =<D2? @<B?02 /23<?2 :.86;4 .;F

.17B@A:2;A@<?.AA.056;4.;F.002@@<?62@

You may unexpectedly cause the tool to start

leading to serious personal injury.

2 .D.?2 <3 A52 @D6A05 9<0.A6<; D52;

=9.06;4A52A<<91<D;<?D52;=6086;4A52

A<<9 B= You may accidentally activate the

switch.

9D.F@5<91A525.;1=620236?:9F6;F<B?

5.;1@ 1B?6;4 A52 @A.?AB= The reaction

torque of the motor, as it accelerates to full

speed, can cause the shaft to twist.

9D.F@ D2.? @.32AF 4<4492@ .;1 1B@A

:.@8  '@2 <;9F 6; D299 C2;A69.A21 .?2.

Using personal safety devices and working in

safe environment reduces risk of injury.

3A2? 05.;46;4 A52 /6A@ <? :.86;4 .;F

.17B@A:2;A@:.82@B?2A520<992A;BA.;1

.;F<A52?.17B@A:2;A12C602@.?2@20B?29F

A645A2;21 Loose adjustment device can

unexpectedly shift, causing loss of control,

loose rotating components will be violently

thrown.

< ;<A ?2.05 6; A52 .?2. <3 A52 @=6;;6;4

/6A The proximity of the spinning bit to your

hand may not always be obvious.

!2C2?B@21B99<?1.:.421/6A@%5.?=/6A@

:B@A/2 5.;1921D6A5 0.?2 Damaged bits

can snap during use. Dull bits require more

force to push the tool, possibly causing the bit

to break.

'@2 09.:=@ A< @B==<?A D<?8=6202

D52;2C2? =?.0A60.9 !2C2? 5<91 . @:.99

D<?8=62026;<;25.;1.;1A52A<<96;A52

<A52? 5.;1 D5692 6; B@2 99<D 3<?

@B336062;A @=.02.A 92.@A "/2AD22; F<B?

5.;1.;1A52@=6;;6;4/6A Clamping a small

workpiece allows you to use both hands to

control the tool.

;@=20A F<B? D<?8=6202 /23<?2 0BAA6;4

)52; 0BAA6;4 6??24B9.?9F @5.=21

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 3

4

D<?8=6202@ =9.; F<B? D<?8 @<6A D699;<A

@96= .;1 =6;05 A52 /6A .;1 /2 A<?; 3?<:

F<B?5.;1 Nails or foreign objects can cause

the bit to jump.

!2C2? @A.?A A52 A<<9 D52; A52 /6A 6@

2;4.421 6; A52 :.A2?6.9 The bit cutting

edge may grab the material causing loss of

control of the cutter.

C<61 /<B;06;4 .;1 @;.446;4 A52 /6A

2@=206.99F D52; D<?86;4 0<?;2?@ @5.?=

2142@2A0This can cause loss of control and

kick-back.

&5216?20A6<; <3 3221 D6A5 A52 /6A 6;A< A52

:.A2?6.9 D52; ?<BA6;4 <? 0BAA6;4 6@ C2?F

6:=<?A.;A  9D.F@ 3221 A52 /6A 6;A< A52

:.A2?6.9 6; A52 @.:2 16?20A6<; .@ A52

0BAA6;4 2142 6@ 2E6A6;4 3?<: A52 :.A2?6.9

D56056@A52@.:216?20A6<;.@A52056=@

.?2 A5?<D; Feeding the tool in the wrong

direction, causes the cutting edge of the bit to

climb out of the work and pull the tool in the

direction of this feed.

3A52D<?8=6202<?/6A/20<:2@7.::21<?

/<4421 1<D; AB?; A52 A<<9 I"J /F

?292.@6;4A52 A?6442? ).6A 3<?.99 :<C6;4

=.?A@ A< @A<= .;1 B;=9B4 A52 A<<9 A52;

D<?8 A< 3?22 A52 7.::21 :.A2?6.9 If the

switch to the tool is left “ON” the tool could

restart unexpectedly causing serious personal

injury.

< ;<A 92.C2 . ?B;;6;4 A<<9 B;.AA2;121

AB?; =<D2? <33 Only when tool comes to a

complete stop is it safe to put it down.

< ;<A 4?6;1 <? @.;1 ;2.? 39.::./92

:.A2?6.9@Sparks from the wheel could ignite

these materials.

< ;<A A<B05 A52 /6A <? 0<992A .3A2? B@2

After use the bit and collet are too hot to be

touched by bare hands.

$24B9.?9F 092.; A52 A<<9@ .6? C2;A@ /F

0<:=?2@@21.6? Excessive accumulation of

powdered metal inside the motor housing may

cause electrical failures.

< ;<A .99<D 3.:696.?6AF 4.6;21 3?<:

3?2>B2;A B@2 <3 F<B? A<<9 A< /20<:2

0<::<;=9.02 Always remember that a

careless fraction of a second is sufficient to

inflict severe injury.

<;<A.9A2?<?:6@B@2A<<9 Any alteration or

modification is a misuse and may result in

serious personal injury.

&56@=?<1B0A 6@ ;<A 6;A2;1213<?B@2.@ .

12;A.91?6996;5B:.;<?C2A2?6;.?F:2160.9

.==960.A6<;@ Serious personal injury may

result.

)52; B@6;4 A52 @=6?.9 @.D /9.12 5645

@=2210BAA2?@<?AB;4@A2;0.?/6120BAA2?@

.9D.F@ 5.C2 A52 D<?8 @20B?29F 09.:=21

!2C2? .AA2:=A A< 5<91 A52 D<?8 D6A5 <;2

5.;1D5692B@6;4.;F<3A52@2.002@@<?62@

%.32AF$B92@3<?A52?2:29&?6<0<;A

BIT

WORK

DIRECTION OF

FEED

START

HERE

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 4

5

GFCI and personal protection devices like

electrician’s rubber gloves and footwear will

further enhance your personal safety.

<;<AB@2<;9F?.A21 A<<9@D6A5.

=<D2?@B==9F While the tool may appear to

work, the electrical components of the AC

rated tool are likely to fail and create a hazard

to the operator.

22=5.;192@1?F 092.;.;13?223?<:<69

.;1 4?2.@2 Slippery hands cannot safely

control the power tool.

2C29<=.=2?6<160:.6;A2;.;02@0521B92

3<? F<B?A<<9 )52; 092.;6;4 . A<<9/2

0.?23B9;<A A< 16@.@@2:/92.;F =<?A6<;<3

A52 A<<9 @6;02 6;A2?;.9 D6?2@ :.F /2

:6@=9.021<?=6;0521<?@.32AF4B.?1?2AB?;

@=?6;4@ :.F /2 6:=?<=2?9F :<B;A21

Certain cleaning agents such as gasoline,

carbon tetrachloride, ammonia, etc. may

damage plastic parts.

Risk of injury to user. The power cord must only

be serviced by a Dremel Service Facility.

Wear gloves when cutting metal.

%<:2 1B@A 0?2.A21 /F

=<D2? @.;16;4 @.D6;4

4?6;16;4 1?6996;4 .;1 <A52? 0<;@A?B0A6<;

.0A6C6A62@ 0<;A.6;@ 052:60.9@ 8;<D; A<

0.B@2 0.;02? /6?A5 12320A@ <? <A52?

?2=?<1B0A6C2 5.?:  %<:2 2E.:=92@ <3

A52@2052:60.9@.?2

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and

other masonry products, and

• Arsenic and chromium from chemically-

treated lumber.

Your risk from these exposures varies,

depending on how often you do this type of

work. To reduce your exposure to these

chemicals: work in a well ventilated area, and

work with approved safety equipment, such as

those dust masks that are specially designed

to filter out microscopic particles.

116A6<;.9%.32AF).?;6;4@

!

WARNING

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 5

6

 #"$&!& Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

%F:/<9 !.:2 2@64;.A6<;E=9.;.A6<;

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

Diameter Size of drill bits, grinding wheels, etc.

n

0

No load speed Rotational speed, at no load

n Rated speed Manufacturers rated speed

.../min Revolutions or reciprocation Revolutions, strokes, surface speed,

per minute orbits etc. per minute

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Li-ion RBRC seal Designates Li-ion battery recycling

program

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

Read manual symbol Alerts user to read manual

Wear eye protection symbol Alerts user to wear eye protection

%F:/<9@

0

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 6

7

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is listed by the Canadian Standards

Association.

This symbol designates that this tool is listed by the Canadian Standards

Association, to United States and Canadian Standards.

This symbol designates that this tool complies to NOM Mexican Standards.

This symbol designates that this tool is listed by Underwriters Laboratories,

to United States and Canadian Standards.

This symbol designates that this tool is listed by the Intertek Testing

Services, to United States and Canadian Standards.

%F:/<9@0<;A6;B21

 #"$&!& Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 7

8

6@0<;;20A A52 =9B4 3?<: A52 =<D2? @<B?02 /23<?2 :.86;4 .;F

.@@2:/9F.17B@A:2;A@<?05.;46;4 .002@@<?62@. Such preventive safety

measures reduce the risk of starting the tool accidentally.

!

WARNING

Model number 6800

Voltage rating 120V 50 - 60Hz

Amperage rating 2.0 A

No load speed n

0

10,000-20,000/min

Collet capacity 3/16"

B;0A6<;.92@0?6=A6<;.;1%=206360.A6<;@

<129?2:29&?6<™

SHAFT LOCK

BUTTON

VENTILATION

OPENINGS

VARIABLE SPEED

DIAL

COLLET

NUT

DUST PORT

"LOCK-ON"

BUTTON

ARTICULATION

BUTTON

TRIGGER “ON-OFF”

SWITCH

BASE PLATE

DEPTH

ADJUSTMENT

THUMB SCREW

CORD

DUST PORT ADAPTER

(Not included, available

as accessory)

FIG. 1

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 8

9

6@0<;;20A A52 =9B43?<:

A52 =<D2?@<B?02 /23<?2

:.86;4 .;F .@@2:/9F.17B@A:2;A@<?

05.;46;4 .002@@<?62@ Such preventive

safety measures reduce the risk of starting the

tool accidentally. Make certain that the collet nut

is securely tightened before turning the tool on.

Ensure material being cut lines up with

CUTTING FLUTE, the wash is not a cutting

surface. Loosen the depth adjustment screw to

move the base plate up and down. you may

need slightly rotate the base plate to free it

before telescoping it up or down . Completely

removing the thumbscrew is NOT required to

change depth.

!%$&!&%

Depress and hold the shaft-lock button in and

rotate the collet nut and shaft until the shaft-lock

engages and holds the shaft.

Use the standard equipment wrench to loosen

nut (counter-clockwise) (Fig. 2). Remove the

old bit (if there is one) insert the new bit as far in

as possible. Re-engage the shaft-lock and

tighten the nut (clockwise) by hand and then

with the wrench until bit is held securely.

< ;<A 2;4.42 9<08 D5692

A52A<<96@?B;;6;4

C<612E02@@6C2A645A2;6;4

<3A520<992A;BAD52;A52?2

6@;</6A6;@2?A21

@@2:/9F

;A?<1B0A6<;

Thank you for purchasing the Dremel Trio.

This tool was designed to tackle a wide variety

of projects in and around the home. The

Dremel 6800 completes tasks quicker and

more efficiently than a series of other tools that

would be needed to complete a job or project.

This tool is also compact, ergonomic, and cuts

virtually all common household materials.

The spiral action of the Trio provides a number

of key benefits. First, when starting an interior

cut the plunge tip allows for quick and easy

plunge cuts. Second, when making intricate or

tight radius cuts the Trio provides superior

control and ergonomics. The 360º Cutting

Technology allows you to make a cut in any

direction without needing to reposition your

body or the workpiece. And unlike

reciprocating tools, the cutting accessory will

not flex when making curve cuts so you will

also create a true square cut. The high speed

spiral action creates a superior finish since it

does not tear and rip material like alternative

reciprocating tools that you would have had to

rely on in the past. Finally, the Trio is also the

first tool to offer sanding and routing

accessories to shape a cut or to finish it off with

a finely routed edge.

To maximize the versatility of the tool, the

handle can be repositioned to provide

comfortable, stable cutting on a flat surface or

an ergonomic solution for cutting on a wall or

ceiling. The tool also comes with a metal base

that telescopes up and down to position the bit

perfectly into the material for cutting, sanding,

or routing.

The Dremel Trio introduces a new set of

accessories to the Dremel family that were

specifically designed to be exclusively used

with this tool. The unique design of the Dremel

Trio coupled with the ability for the tool to

articulate requires a more robust shank size

than most rotary tools. A unique set of 3/16”

SHAFT

LOCK

BUTTON

COLLET NUT

WRENCH

COLLET

NUT

1/8" MINIMUM

BIT FLUTES

COLLET NUT

FIG. 2

!

WARNING

!

CAUTION

!

CAUTION

BIT

FLUTES

SHANK

WASH TIP

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 9

$&'&"!'&&"!

Your tool also features a 2 position articulating

handle. To adjust, depress articulation button

and move head to desired position (Fig. 3 or 4).

The articulation position (Fig. 3) is

recommended for standard operations on a flat

surface. While in the 180° position (Fig. 4) it’s

excellent for working in tight places, on a wall or

ceiling.

Make sure articulation button

clicks back out to lock the

handle before turning the tool on.

Make sure the pivoting handle is securely

locked in the desired position. Operation when

not secured properly may result in unexpected

movement of the pivoting handle and could

cause injury.

10

"=2?.A6;4;@A?B0A6<;@

shank bits were designed and optimized for

operating up to 20,000 RPM. A complete set

of cutting, sanding, and routing accessories

are available for your Dremel Trio.

Visit www.dremel.com to learn more about

what you can do with your new Dremel tool.

!&!'%

This Dremel Trio tool is intended for cutting

wood up to 1/2” thick, plastic, thin sheet metal,

drywall up to 5/8 thick, fiberboard, and wall tile

using the applicable tools and accessories

recommended by Dremel. This tool also

sands using a variety of sanding drums and

routes using 3/16” shank router bits.

ARTICULATION

BUTTON

!

WARNING

FIG. 3

FIG. 4

'%&*&$&"!

!<A6;09B121.C.69./92.@.002@@<?F

Your tool is equipped with a dust port for dust

extraction. To use this feature, insert dust

port adapter (optional accessory) into dust

port, attach vacuum hose into the adapter,

then connect the opposite end of the hose to

a shop vacuum cleaner (Fig. 5).

DUST PORT ADAPTER

(Not included, available

as accessory)

VACUUM HOSE

(Not included)

DUST PORT

FIG. 5

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 10

11

&<@2920AA52?645A@=2213<?2.057</B@2.

=?.0A602=6202<3:.A2?6.9

!"& %=221 6@ .3320A21 /F C<9A.42

05.;42@?21B0216;0<:6;4C<9A.42D699

@9<DA52$# <3A52A<<9

+<B? A<<9 6@ 2>B6==21 D6A5. 3<91 /.08

@F@A2: A< =?<A20A A52 :<A<? 3 A52 A<<9

@A.?A@A</<41<D;1B?6;4 B@22.@2<33<;

3221=?2@@B?2

+<B?A<<96@.9@<2>B6==21D6A5@<3A@A.?A@<

6A 6@ ;<?:.9 3<? A52 A<<9 A< 4?.1B.99F

.002992?.A2B;A696A?2.052@6A@36;.9@=221

"($'$$!&#$"&&"!

Your tool is equipped with over current

protection that will slow the motor automatically

when overstressed. When this occurs you

should reduce cutting pressure, rate of cut and

the tool will increase speed again for maximum

cutting performace.

($%#

Your tool is equipped with a variable speed

dial. The speed may be adjusted during

operation by presetting the dial on or between

any one of the settings (Fig. 8).

&$$I"!"J%)&

To turn tool “ON”, squeeze the trigger switch. To

turn the tool “OFF”, release the trigger switch

which is spring loaded and will return to “OFF”

position automatically (Fig. 7).

""!'&&"!

The "Lock-ON" button, located in the handle of

your tool allows for continuous operation

without holding the trigger (Fig. 7).

TO LOCK TRIGGER "ON": squeeze trigger,

depress "Lock-ON" button and release trigger.

TO UNLOCK THE TRIGGER: squeeze trigger

and release it without depressing the "Lock-

ON" button.

If the “Lock-ON” button is

continuously being depressed,

the trigger can not be released.

#&'%& !&

Loosen the depth adjustment thumb screw

(counter-clockwise) to change the depth of

cut. Slide the base plate to the desired depth

of cut (about 1/8" greater than material

thickness when cutting completely through

something) and re-tighten the thumb screw

(clockwise) (Fig. 6).

The maximum base plate travel is 1-1/4”.

!<A2 If you over loosen the thumb screw, the

nut, thumb screw and base plate can

completely come free from the tool. To

reassemble, first insert nut then base and finally

the thumb screw.

!<A2 If after loosening the thumb screw the

base plate does not freely move up and down

twist it back and forth slightly and then move it

to desired position.

"LOCK-ON"

BUTTON

TRIGGER “ON-OFF”

SWITCH

DEPTH

ADJUSTMENT

THUMB SCREW

1/8"

FIG. 6

FIG. 7

4

VARIABLE

SPEED DIAL

SLOWER

FASTER

FIG. 8

!

WARNING

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 11

12

)#$&'&%

After installing the bit into the tool and

adjusting your depth guide, you should make

a few practice cuts with the tool before

attempting an actual job. A few exercises will

give you the necessary practice to make

clean, professional cuts.

%A2=  Make certain that the collet nut is

securely tightened before turning the tool on.

%A2= Hold the tool firmly and turn the tool

ON to your desired speed.

%A2= While holding the tool firmly, insert the

bit into the material at a 90° angle, or 45° for

tile (Fig. 9). (You can plunge at 90° in drywall.)

%A2= Slowly plunge the bit to a 90° angle to

begin the cut (Fig. 10). The base guide should

be flush to the material surface. For all

materials except when cutting around outlet

boxes in drywall, steer the tool in a clockwise

direction with slow, steady pressure to make

the cut.

+<B 0.; ?232? A< A52 05.?A <; =.42  A<

12A2?:6;2A52=?<=2?@=221/.@21<;A52

:.A2?6.9 /26;4 D<?821 .;1 A52 AF=2 <3

.002@@<?F /26;4 B@21 &52@2 05.?A@

2;./92 F<B A< @2920A /<A5 A52 0<??20A

.002@@<?F .;1 A52 <=A6:B: @=221 .A .

49.;02

&52@=221<3A<<96@0<;A?<9921/F@2AA6;4

A56@16.9<;A525<B@6;4

%2AA6;4@3<?==?<E6:.A2$2C<9BA6<;@

%D6A05%2AA6;4 %=221$.;42

2 110,000-12,000 RPM

4 112,000-14,000 RPM

6 14,000-16,000 RPM

8 16,000-18,000 RPM

10 18,000-20,000 RPM

!221@3<?%9<D2?%=221

Certain materials, (some plastics and non

ferrous metals, for ex ample) require a relatively

slow speed because at high speed the friction

of the accessory generates heat and may

cause damage to the material.

Higher speeds are better for cutting, routing,

shaping, cutting dadoes or rabbets in wood.

The point to remember is this: Many

applications and accessories in our line will

provide the best performance at full speed, but

for certain materials, applications, and

accessories, you need slower speeds.

To aid you in determining the optimum

operational speed for differ ent materials and

different accessories, we have construct ed a

series of tables that appear in the accessories

section. By referring to these tables, you can

discover the recommended speeds for each

type of accessory. Look these tables over and

become familiar with them.

Ultimately, the best way to determine the

correct speed for work on any material is to

practice for a few minutes on a piece of scrap,

even after referring to the chart. You can

quickly learn that a slower or faster speed is

more effective just by observing what hap pens

as you make a pass or two at different speeds.

When making practice cuts start at the highest

speed to gauge control. Then reduce the

speed slight ly to get the optimum working

speed.

Some rules of thumb in regard to speed:

1. Plastic and other materials that melt at low

temperatures should be cut at low speeds.

2. When sanding, start at a low speed to

guage material removal rate.

3. Wood should be cut at high speed.

4. Aluminum, copper alloys, lead alloys, zinc

alloys and tin may be cut at various speeds,

depending on the type of cutting being

done. Use paraffin or other suitable

lubricant on the cutter to prevent the cut

material from adhering to the cutter teeth.

Increasing the pressure on the tool is not

the answer when it is not performing as you

think it should. If the tool is not cutting as

fast as you think it should, first try changing

the speed of the tool or the accessory.

Do not force the tool, let the tool do the work.

Leaning on the tool does not help and could

slow the tool if the over current protection

threshold is exceeded.

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 12

13

FIG. 10FIG. 9

%A2= After completing your cut, turn off the

tool and carefully remove it from the material.

Do not attempt to use this tool to make cutouts

around any fixture or opening which has live

electrical wires, or any wall which may have

live electrical wiring behind it, as the bit could

conduct current to the tool, creating an

electrocution hazard for the operator. Shut off

breakers or remove fuses to disconnect the

circuit. Always hold the tool by its

thermoplastic housing, and always wear eye

protection when operating the tool.

!"& Because of the rotating cutting action

of the bit, there will be a slight pull when

cutting. The slower you cut, the more control

you have. Excessive pressure or fast cutting

will cause excessive heat and may shorten

the life of the bit.

!"& When cutting on a vertical surface,

avoid ending your cut at the bottom of the

hole. If possible, start and end your cut at the

top so the scrap part will not drop onto the

rotating bit. Turn the tool off and remove it

from the material.

!%&$'&"!%"$$&!'&"'&%!$+)

"$"'&&%!&%)!")%!""$%

After assembling the bit into the tool as

described earlier, it will be necessary to review

the instructions provided here and make some

practice cut-outs with this tool before attempting

an actual job. The best method is to take some

scrap pieces and nail or screw them in place

over wall studs which have an electrical box or

other feature in place. A few such exercises will

give you the necessary practice to make clean,

professional cutouts around whatever is behind

the drywall you are installing.

<;<A.AA2:=AA<B@2A56@

A<<9 A< :.82 0BA<BA@

.?<B;1 .;F36EAB?2 <? <=2;6;4 D5605 5.@

96C22920A?60.9D6?2@<? <; .;F D.99D5605

:.F5.C296C22920A?60.9D6?6;4/256;16A.@

A52 /6A 0<B91 0<;1B0A 0B??2;A A< A52A<<9

0?2.A6;4 .; 2920A?<0BA6<; 5.G.?1 3<? A52

<=2?.A<? Shut off breakers or remove fuses to

disconnect the circuit. Always hold the tool by

its thermoplastic housing, and always wear

eye protection when operating this device.

!

WARNING

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 13

14

%&$&"$$#'&%

The straight edge guide (optional) is used for

cuts parallel to the edge of the work.

1. Unscrew the base plate thumbscrew, slide

the sliding rod of the straight edge guide

through the two notches on the bottom side

of the base plate.

2. Position the tool to the desired length from

the edge of your material. Tighten the

thumbscrew to secure the straight edge

guide to the base plate (Fig. 13).

'&&!$ &$$%

J&"J &$

1. Draw the circle on the workpiece and mark

the center of the circle.

2. Using the tool, plunge cut a pilot hole on the

center of the circle, turn tool off and

disconnect the plug from power source.

a. To make a hole – cut from inside edge of the

circle.

b. To make wheels or discs – cut from the

outside edge of the circle

3. Attach straight edge guide to base plate,

properly position base onto straight edge

guide to give the desired circle diameter and

lock down by tightening base plate

thumbscrew (Fig. 14).

4. Insert plug into power source, hold the tool

firmly, align and insert the pivot pin in center

hole, turn tool on and slowly push the tool

forward.

'%!!"$$"%%'&%

1. Draw a line for the desired cut length, then

draw a second line 1-1/2" to the left of the

desired cut line.

2. Position a board (not provided) so that it

creates a fence on the second line that was

drawn 1-1/2" from the desired cut line (Fig. 15).

3. Slide the tool's base plate along the fence.

Note: Best results are achieved when the

edge guide is positioned on the left side of

the tool.

'@6;4A52%A?.645A1426?092B612

"=A6<;.9AA.05:2;A

"!&&""

Depending on the task, you may grip the rear

handle alone, or the rear handle and the top of

the ergonomically contoured soft grip motor

housing, which is designed for this purpose, or

you can grip the rear handle alone and guide the

rear portion of the the baseplate with the other

handle.

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 14

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16

EA2;@6<;<?1@

3 .; 2EA2;@6<; 0<?1 6@

;202@@.?F . 0<?1 D6A5

.12>B.A2@6G20<;1B0A<?@A5.A 6@ 0.=./92

<30.??F6;4A520B??2;A;202@@.?F3<?F<B?

A<<9 :B@A /2 B@21 This will prevent

excessive voltage drop, loss of power or

overheating. Grounded tools must use 3-wire

extension cords that have 3-prong plugs and

receptacles.

!"&The smaller the gauge number, the

heav i er the cord.

$" !%,%"*&!%"!"$%

("&&$!&!'$$!&&""%

&<<9K@

:=2?2

$.A6;4

<?1%6G26;)

)6?2%6G2@6;::



2-6

6-8

8-10

10-12

12-16

18 16 16 14 0.75 0.75 1.5 2.5

18 16 14 12 0.75 1.0 2.5 4.0

16 16 14 12 1.0 2.5 4.0 —

14 12 —— ————

25 50 100 150 15 30 60 120

<?12;4A56;22A <?12;4A56; 2A2?@

.6;A2;.;02;3<?:.A6<;

%2?C602

#?2C2;A6C2 :.6;A2;.;02

=2?3<?:21/FB;.BA5<?6G21

=2?@<;;29 :.F ?2@B9A 6; :6@=9.06;4 <3

6;A2?;.9D6?2@.;10<:=<;2;A@D56050<B91

0.B@2 @2?6<B@5.G.?1 We recommend that

all tool service be performed by a Dremel

Service Facility.

&< .C<61 6;7B?F 3?<:

B;2E=20A21 @A.?A6;4 <?

2920A?60.9@5<08.9D.F@?2:<C2=9B43?<:

D.99 <BA92A /23<?2 =2?3<?:6;4 @2?C602 <?

092.;6;4

$!%

Model 6800 has ball bearing construction.

Under normal use no additional lubrication is

required.

92.;6;4

&< .C<61 .00612;A@ .9D.F@

16@0<;;20A A52 A<<9 3?<:

A52 =<D2? @B==9F /23<?2 092.;6;4 <?

=2?3<?:6;4.;F :.6;A2;.;02 The tool may

be cleaned most effectively with compressed

dry air. 9D.F@ D2.?@.32AF 4<4492@ D52;

092.;6;4A<<9@D6A50<:=?2@@21.6?

Ventilation openings and switch levers must be

kept clean and free of foreign matter. Do not

at tempt to clean by inserting pointed objects

through openings.

2?A.6; 092.;6;4 .42;A@

.;1 @<9C2;A@ 1.:.42

=9.@A60 =.?A@Some of these are: gasoline,

carbon tetrachlo ride, chlo rinated cleaning

solvents, ammonia and house hold detergents

that contain ammonia.

WARNING

!

WARNING

!

WARNING

CAUTION

!

WARNING

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 16

17

?2:29002@@<?62@

'@2<;9F?2:29

H

5645=2?3<?:.;02.002@@<?62@D6A5@5.;8

Other accessories are not designed for this tool and may lead to personal injury

or property damage. Router accessories should be 3/4” or less.

!

WARNING

<992A@

The Dremel Trio only accepts 3/16" shank

accessories due to the unique speed of the

tool.

Do not attempt to insert any

other collet into the tool.

Attempted use of accessories with other shank

diameters will result in hazardous operation.

.;1?29@

A mandrel is a shank with a threaded or screw

head, which are required when you use

sanding bands. The mandrel is a per manent

shank, allowing you to replace only the worn

head when necessary, thus saving the

expense of replacing the shaft each time.

!

WARNING

%.;16;4002@@<?62@

&$ .;1?29

&$?6A

&$?6A

&$?6A

The drum sander, a drum which fits into the tool

and makes it possible to shape wood, smooth

fiberglass, sand inside curves and other diffi cult

places, and other sanding jobs. You replace the

sanding bands on the drum as they become

worn and lose their grit. Bands come in fine,

medium and coarse grades.

%=221$<BA2?6A@

For routing, inlaying, and mortising in wood

and other soft materials.

B9A6#B?=<@2BAA6;46A

&$%%

Gives you fast, clean cuts in wood, plywood,

drywall & compositssheet metal and plastic.

&692BAA6;46A

&$

Cuts ceramic wall tile, cement board, and

plaster.

.?1D<<1.;1@522A:2A.9

&$.?/612

Gives you fast, clean cuts in wood, plywood,

drywall, sheet metal and hard woods.

&$

&$ &$

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 17

18

.A.9<4 %<3A .?1 .:6;.A2@ %A229 9B:6;B: ?FD.99 2?.:60

!B:/2? )<<1 )<<1 #9.@A60 2A0

TR615 20 18-20 -----

TR618 20 18-20 -----

TR654 20 18-20 -----

$<BA6;4

* Speed for light cuts; Caution - burning on deep grooves.

• Depending on cutting direction relative to grain.

!<A2.05;B:/2?@2AA6;4@96@A216;A52@=22105.?A@$# K@

%=221%2AA6;4@

2@A#?.0A602@&6=@

• For maximum control use a slow feed rate

of cut.

• For maximum control place a second hand

on the front of the tool or on the rear of the

foot.

• For straightest possible cut use straight

edge guide or fence.

• When using a fence, position it on the left

side of the foot.

• Securely fix your workpieces with clamps.

• When using a straight edge guide, position

it on the right side of tool.

• When cutting most materials steer the tool

in a clock-wise direction. Exception: when

tracing an outlet steer counter clock-wise.

• When plunge cutting into ceramic wall tile

start at a 45° angle.

• When using sanding drums and router bits

it is recommended to make less aggressive

more frequent passes through the material

to extend the tool and accessory life.

• Accessories rotate in a clockwise direction

which causes the tool to wander ot the left.

.A.9<4 %<3A .?1 .:6;.A2@ %A229 9B:6;B: ?FD.99 2?.:60

!B:/2? )<<1 )<<1 #9.@A60 2A0

TR407 20 20 10-15 10-12 12-17 --

TR408 20 20 10-15 10-12 12-17 --

TR432 20 20 10-15 10-12 12-17 --

TR445 20 20 10-15 10-12 12-17 --

%.;16;4

!<A2Start at highest speed then adjust speed down as requires.

.A.9<4 %<3A .?1 .:6;.A2@ %A229 9B:6;B: ?FD.99 2?.:60-

!B:/2? )<<1 )<<1 #9.@A60 2A0 #9.@A2?

TR561 15-20 15-20 10-20 15-20 15-20 --

TR562 -- - - -15-20 15-20

TR563 15-20 15-20 10-20 15-20 15-20 --

BAA6;4

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 18

19

Your Dremel product is warranted against defective material or workmanship for a period of two years from

date of purchase. In the event of a failure of a product to conform to this written warranty, please take the

following action:

1. DO NOT return your product to the place of purchase.

2. Carefully package the product by itself, with no other items, and return it, freight prepaid, along with:

A. A copy of your dated proof of purchase (please keep a copy for yourself).

B. A written statement about the nature of the problem.

C. Your name, address and phone number to:

UNITED STATES

Dremel Service Center Dremel Service Center

4915 21st Street OR 4631 E. Sunny Dunes Road

Racine, WI 53406 Palm Springs, CA 92264

CANADA OUTSIDE

Giles Tool Agency CONTINENTAL UNITED STATES

47 Granger Av. See your local distributor or write to

Scarborough, Ont Dremel, 4915 21st Street

Canada M1K 3K9 Racine, WI 53406

1-416-287-3000

We recommend that the package be insured against loss or in transit damage for which we cannot be

responsible.

This warranty applies only to the original registered purchaser. DAMAGE TO THE PRODUCT RESULTING

FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, UNAUTHORIZED REPAIRS OR ALTERATIONS,

UNAPPROVED ATTACHMENTS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR

WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.

No employee, agent, dealer or other person is authorized to give any warranties on behalf of Dremel. If

Dremel inspection shows that the problem was caused by problems with material or workman ship within the

limitations of the warranty, Dremel will repair or replace the product free of charge and return product

prepaid. Repairs made necessary by normal wear or abuse, or repair for product outside the warranty period,

if they can be made, will be charged at regular factory prices.

DREMEL MAKES NO OTHER WARRANTY OF ANY KIND WHATEVER, EXPRESSED OR IMPLIED, AND ALL

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH

EXCEED THE ABOVE MENTIONED OBLIGATION ARE HEREBY DISCLAIMED BY DREMEL AND EXCLUDED

FROM THIS LIMITED WARRANTY.

This warranty gives you specific legal rights and you may also have other rights which vary from state to

state. The obligation of the warrantor is solely to repair or replace the product. The warrantor is not liable for

any incidental or consequential damages due to any such alleged defect. Some states do not allow the

exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not

apply to you.

For prices and warranty fulfillment in the continental United States, contact your local Dremel distributor.

Exportado por:

Importado a México por: Robert Bosch, S. de R.L. de C.V.

Calle Robert Bosch No. 405 - 50071 Toluca, Edo. de Méx. - México

Tel. 052 (722) 279 2300 ext 1160 / Fax. 052 (722) 216-6656

?2:29

®

6:6A21).??.;AF

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 19

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42

Desconecte el enchufe de la fuente de energía antes de realizar cualquier ensamblaje

o ajuste, o cambiar accesorios. Estas medidas de seguridad preventivas reducen el

riesgo de arrancar la herramienta accidentalmente.

ADVERTENCIA

!

Número de modelo 6800

Tensión nominal 120V 50 - 60Hz

Amperaje nominal 2,0 A

Capacidad sin carga n

0

10.000/20.000/min

Capacidad del portaherramienta 4,7 mm

Descripción funcional y especificaciones

Dremel Trio™ modelo 6800

BOTÓN DE

FIJACIÓN DEL EJE

ABERTURAS DE

VENTILACIÓN

DIAL DE VELOCIDAD

VARIABLE

PORTAHERRAMIENTA

TUERCA DEL

PORTAHERRAMIENTA

ORIFICIO PARA POLVO

BOTÓN DE

“FIJACIÓN EN

ENCENDIDO”

BOTÓN DE

ARTICULACIÓN

INTERRUPTOR GATILLO DE

“ENCENDIDO Y APAGADO”

PLACA-BASE

TORNILLO DE APRIETE

MANUAL DEL AJUSTE DE

PROFUNDIDAD

CORDÓN

ADAPTADOR DE ORIFICIO

PARA POLVO

(no incluido, disponible

como accesorio)

FIG. 1

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 42

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49

TORNILLO DE

APRIETE MANUAL

DE LA PLACA-BASE

GUÍA DE

BORDE RECTO

PASADOR DE

PIVOTE

FIG. 13

FIG. 14

FIG. 15

FIG. 16

DM 2610010088 02-10:DM 2610010088 02-10 2/26/10 1:02 PM Page 49

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Dremel 6800 Operating/Safety Instructions Manual

Dremel 6800 Operating/Safety Instructions Manual

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