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Ford 2.0 EcoBlue TDCi

Laser Ford 2.0 EcoBlue TDCi Operating instructions

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Part No. 7334
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Vibration Damper
Pulley Puller
Ford 2.0 EcoBlue TDCi
Instructions
Ref. Code OEM Ref. Description
AC866 204-158-01* Crankshaft Protector Spigot
B
C867 205-295*
Puller Bridge
CBolts and Washer x 2
DForce Screw
Components
Introduction
This Pulley Puller kit has been designed for the latest Ford 2.0L
EcoBlue TDCi engine which features an innovative “belt in oil”
design where the synchronous drive belt is sited inside the
oiled area of the engine. In order to gain access to the timing
belt area of these engines it is necessary to remove the front
pulley which often requires some force.
The tool does this by connecting to the inner part of the pulley
which ensures no damage to the rubber component of the
pulley.
For timing belt replacement see Laser 7323.
*NOTE: Performs the function of OEM 205-295 (puller) and
204-158-01 (crankshaft nose protector spigot) for the
applications listed only.
2
The following instructions are for guidance only. Please refer
to OEM derived data such as the vehicle manufacturers’ own
data or Autodata.
The use of this kit is purely down to the user’s discretion
and Tool Connection Ltd. cannot be held responsible for any
damage caused what so ever.
Applications
Engine Codes
BCCA, BCCB, BCCC, BCDA, YLCA, YLCB, YLCC, YLDA, YLDC, YLF6,
YLFA*, YLFB*, YLFS, YLR6, YMCA, YMCB, YMCC, YMDA, YMF6,
YMFA*, YMFB*, YMFS, YMR6, YNCA, YNF6, YNFA*, YNFB*, YNFS,
YNR6
3
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Always refer to the website for most up to date applications:
www.lasertools.co.uk/product/7334
Make Model Year Type
Ford Edge 2018 - 21 2.0 EcoBlue TDCi
Focus 2018 - on
Focus Active 2019 - on
Galaxy 2018 - 21
Kuga 2019 - on
Mondeo 2019 - 21
S-MAX 2018 - 21
Transit 2016 - on
Transit Custom 2016 - on
Tourneo Custom 2016 - on
*NOTE: Some Transit use Laser Part No. 8394 (OEM 303-1657).
Safety Warnings - PLEASE READ
• Personal protection and safety equipment must be used at
all times. Eye protection and protective gloves must be worn
when using these tools.
• Misuse of tools is unsafe,and can cause engine damage.
• Remove damaged tools from use.
• Store in a dry place when not in use.
Warning:
Only to be used with hand tools.
The threaded force screw must be kept clean and lubricated
with Molybdenum Disulphide grease. Failure to adequately
lubricate the force screw and frame may result in damage
which will affect the product warranty.
4 5
Where Used
Preparation
• Remove starter motor and install flywheel locking tool.
• Remove auxiliary drive belt.
Important Notes
• Water pump “stretchy” auxiliary drive belt once removed
should not be re-used.
• Mark position of RH engine mounting before removal.
• Replacement of the timing belt also requires replacement of
the tensioner and cover.
• For Engine Timing Tool use Laser 7323.
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76
Instructions
Component A – Crankshaft Protector Spigot
Component A is used to protect the end of the crankshaft from
the forces of the force screw.
With the crankshaft pulley bolt (1) and auxiliary drive belt (2)
removed insert the crankshaft protector spigot (A) into the end
of the crankshaft.
NOTE: The crankshaft retaining bolt must be replaced.
Component B, C and D – Pulley Puller Assembly
Components B, C and D are used to push against component A
to pull the pulley off.
Assemble B, C and D as shown in Fig.2.
• Ensure the force screw (D) is well lubricated with
Molybdenum Disulphide grease at the points shown in Fig.2.
• Ensure the holding bolts (C) are evenly tightened and that
the force screw (D) sits square and on the centre of the
spigot (A).
• Wind the force screw in to pull the pulley off.
Fig.1
Fig.2
Instructions
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Our products are designed to be used correctly and with care for
the purpose for which they are intended. No liability is accepted by
the Tool Connection for incorrect use of any of our products, and
the Tool Connection cannot be held responsible for any damage to
personnel, property or equipment when using the tools. Incorrect use
will also invalidate the warranty.
If applicable, the applications database and any instructional
information provided has been designed to offer general guidance for
a particular tool’s use and while all attention is given to the accuracy
of the data no project should be attempted without referring first to
the manufacturer’s technical documentation (workshop or instruction
manual) or the use of a recognised authority such as Autodata.
It is our policy to continually improve our products and thus we
reserve the right to alter specifications and components without prior
notice. It is the responsibility of the user to ensure the suitability of
the tools and information prior to their use.
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7334_Instructions_V6
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