Robertshaw 695-101 Fan Control Center User manual

INSTALLATION DATA

695-101

FAN CONTROL CENTER

The Robertshaw® 695-101 Fan Control Center is a solid state control

designed and engineered specically to replace the Carrier / BDP Gas

Furnace Control Center that have been used in gas red furnaces for

many years.

The 695-101 has the same features and funcons as the current

Carrier / BDP replacement (HH84AA021). The 695-101 is an exact

replacement requiring no modicaons to the original wiring or to the

appliance sheet metal.

The 695-101 has its 24 volt circuit, fuse protected which is not true on

earlier Carrier / BDP models. A 3 amp automove type fuse is used to

protect the thermostat and transformer circuits from shorts.

CROSS-REFERENCE

The 695-101 is an exact replacement for the following Carrier/BDP part

number:

CESO110019 HH84AA005 HH84AA015

HH84AA001 HH84AA009 HH84AA021

HH84AA003 HH84AA014

SPECIFICATIONS

Input Voltage

Terminals; PR-1, PR-2, L1 & L2 ............................................ 120V AC

Terminals; SEC-1 & SEC-2 .................................................. 18-30V AC

Line Frequency ............................................................................. 60 Hz

Operang Temperature . .................................................... 40° to 176°F

Maximum Operang Humidity ............................................... 95% R.H.

Non-condensing @ 50°C

Time Delay Timings

Heat “On” ........................................................................60 seconds

Heat “O” (Adj.) ...............................................80 seconds to 4 min.

Cool “O” .......................................................................90 seconds

PRE-INSTALLATION INSTRUCTIONS

THIS DEVICE SHOULD BE INSTALLED BY A QUALIFIED SERVICEMAN WITH

DUE REGARD FOR SAFETY AS IMPROPER INSTALLATION COULD RESULT IN

HAZARDOUS CONDITION.

FAILURE TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, BE FORE

SERVICING OR OPERATING THIS CONTROL, COULD CAUSE PER SONAL

INJURY AND/OR PROPERTY DAMAGE.

DO NOT SHORT OUT TERMINALS ON THE GAS VALVE OR THE IGNITION

CONTROL MODULE. A SHORT OR INCORRECT WIRING WILL BURN OUT THE

THERMOSTAT HEAT ANTICIPATOR. COULD ALSO CAUSE PERSONAL INJURY

AND/OR PROPERTY DAMAGE.

CAUTION

Turn o gas supply and electrical power to equipment before servicing.

PRE-INSTALLATION INSTRUCTIONS (Cont’d)

OPERATIONAL DIFFERENCES

The 695-101 has the same features and funcons as the current

Carrier / BDP replacement (HH84AA021). The 695-101 does have

addional oponal features and some slight operaonal dierences

than the older obsolete Carrier / BDP units had. These opons and

operaonal dierences are listed below.

OLDER CARRIER/BDP DESIGNS

Older control centers used a SPST-NC or a DPST-NC relay for heang

blower relay operaon, and a DPDT relay for cooling blower and

humidier operaon.

1. On older Carrier / BDP models the low speed blower would sll

funcon, if the 24 volt transformer malfuncons. This will not

happen with the 695-101.

2. If the “JW1” jumper between “R” and “GH” terminals (see gure 2)

is cut a constant low speed blower will occur without any

thermostat signal. Also a signal applied to the “GC”or “Y” terminals

WILL NOT bring on the high speed blower during cooling mode.

NOTE: The “JW1” jumper MUST NOT be cut on heat/cool

applicaons.

3. The 24 volt circuit is fuse protected which is not true on earlier

Carrier / BDP models. A 3 amp automove type fuse is used to

protect the thermostat and transformer circuits from shorts.

NOTE: On the 695-101 a blown fuse will cause the blower to come on

and remain on unl the fuse is replaced.

The 695-101 uses a SPST-NO blower relay and DPST blower speed

change relay for blower operaon and a SPST-NO relay for humidier

operaon.

4. The “H” terminal (humidier) is energized with both the low speed

blower and the high speed operaon. NOTE: When in cooling

operaon the water supply to the humidier must be turned o. I.E.

no humidier operaon when operang in the cooling mode.

DO NOT USE THIS OPTION

ON “PAIRED” FURNACE

APPLICATIONS.

CAUTION

BLOWER SPEED OPTIONS

The 695-101 has dierent blower speed opons to match a specic

applicaon, see chart below. The blower speed opon used on the

original furnace control may be very dicult to determine.

CONTINUOUS LO-SPEED “G” BLOWER

The R32 resistor on the 695-101 can be cut (see gure 2) to have

heang (lo-speed) connuous blower with thermostat signal at “R” and

“G” terminals. This will also give a hi-speed blower (and 90 seconds o

delay) operaon with a thermostat signal at “R” and “Y” terminals.

24V Input From

Thermostat

695-101 “As Shipped” “G” Blower Opon

(Cut R32 Resistor)*

“W”

“GC” Hi-Speed

Cooling Blower

Lo-Speed

Heang Blower

“Y” No Blower Hi-Speed Cooling Blower

With 90 Sec. ‘O’ Delay

Lo-Speed Heang Blower With 75 Seconds

‘On’ Delay, Lo-Speed Heang Blower With 60

Seconds On Delay And Adjustable O Delay

(80 Seconds To 4 Minutes) And 105 Seconds

‘O’ Delay.

NOTE: When the R32 resistor is cut, “Y” from the thermostat and

outdoor unit must be combined at the 695-101 fan center terminal “Y”.

This will give a hi-speed blower on a thermostat signal to “R” an “Y”.

BLOWER TIME-OFF DELAY (HEAT)

The blower me-o delay in the heang mode is adjustable from 80

seconds to 4 minutes. The 695-101 comes factory set at 2 minutes 40

seconds. Refer to gure 1 if a change is desired, turning clockwise will

increase me delay while turning counterclockwise will decrease me

delay. We recommend that no adjustments be made as factory seng

will give opmum operaon on most systems.

INSTALLATION INSTRUCTIONS

1. Be sure all electrical power is turned o.

2. Remove the front panel on the furnace, and locate the fan center

control box, remove control box cover, exposing the old Carrier

/ BDP gas furnace control center .

3. Tag each wire as it is disconnected from the old furnace control

center. Disconnect ALL of the wiring hook-ups.

4. Remove the old Carrier / BDP furnace control center from the

control box.

5. Install the new 695-101 fan control center into the control center

box. Be sure that the top edge of the 695-101 is in the mounng

slot, just like the original board.

NOTE: If the 695-101 is not installed correctly i.e.; behind the slot an

electrical short could occur.

6. Reconnect ALL of the wire(s), that were removed in step 3, to the

proper terminals.

7. Restore electrical power to the furnace and put the furnace into

operaon. Allow the furnace to run through one complete heang

or cooling cycle.

8. If furnace funconed properly, replace all panels and leave this

instrucon sheet with the homeowner.

Figure 1

*See Figure 2

INSTALLATION INSTRUCTIONS (Cont’d)

695-101 FURNACE CONTROL CENTER COMPONENT LOCATION

WIRING SCHEMATIC

Customer Service Telephone 1.800.304.6563

Customer Service Facsimile 1.800.426.0804

[email protected]

Robertshaw®, Ranco®, Paragon® and Uni-Line® are

trademarks of Robertshaw, its subsidiaries and/or

affiliated companies. All other brands mentioned

may be the trademarks of their respective owners.

For Technical Service

Telephone 1.800.445.8299

Facsimile 1.630.260.7294

[email protected]

www.uni-line.com

www.robertshaw.com

12/14 –1-919 RevB

MISCELLANEOUS CARRIER/BDP REPLACEMENT HVAC PARTS

33-620

(REPLACES HC660005)

33-621

(REPLACES HC24HE230)

The 33-620 (120V) and the 33-621 (240V)

combuson blower motors are idencal to

the Carrier/BDP part numbers HC660005

(120V) and HC24HE230 (240V).

LOW PRESSURE CONTROLS

HK02ZB003B 3100-002

HK02ZB005B 3100-002

HK02ZB027B 3100-051

HK02ZB028B 3100-051

HK02ZB031B 3100-051

HK02ZB034B 3100-051*

* Requires adaptor part number 30-111.

Order separately.

HIGH PRESSURE CONTROLS

HK02ZA320 3100-100†

HK02ZA395B 3100-151

HK02ZA396B 3100-151

HK02ZA400 3100-151

HK02ZA419B 3100-100*

HK02ZA429 3100-100

HK02ZA430 3100-100

HK02ZA434 3100-100*†

† Suggested replacement has slightly different

specifications than original compare specifications in

Uni-Line catalog.

* Requires adaptor part number 30-111. Order separately.

700-061

(REPLACES 58GS660002)

The 700-061 is idencal to Carrier/BDP part

number 58GS660002. It will also replace

Carrier part number P361-1501.

700-413

(REPLACES EF33CB241)

The 700-413 is idencal to Carrier/BDP part

number EF33CB241.

10-660*

(REPLACES HY660001)

The 10-660 fusible link repair kit is

idencal to Carrier/BDP part number

HY660001. The 10-660 also replaces

Carrier part number P421-1010 and

307566-701.

10-680*

(REPLACES LH680512)

The 10-680 electrode assembly is

idencal to Carrier/BDP part number

LH680512. The 10-680 is designed

specically to t Car rier/BDP pilot

burners part numbers LH68005 and

LH33JZ053.

10-682*

(REPLACES LH33CM018)

The 10-682 sensor is idencal to

Carrier/ BOP part number

LH33CM018. It is also idencal to

Penn-Johnson part number Y75AS-1.

10-661*

(REPLACES HY1OLF286)

The fusible link repair kit is

idencal to Carrier/BDP part number

HY10LF286.

10-681*

(REPLACES LH33WZ511)

The 10-681 ame sensor is

idencal to Carrier/BDP part number

LH33WZ511. The 10-681 is used in a

system with the 41-409 hot surface

ignitor.

41-409

(REPLACES LH33ZS002)

The 41-409 is an exact

replacement for Carrier/BDP part

number LH33ZS002.

Robertshaw 695-101 Fan Control Center User manual

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