Robertshaw 695-101 Fan Control Center User manual

Type
User manual

Robertshaw 695-101 Fan Control Center is designed and engineered to replace the Carrier / BDP Gas Furnace Control Center. It has the same features and functions, requiring no modifications to the original wiring or appliance sheet metal. The 695-101 has a 24-volt circuit protected by a 3 amp automotive type fuse, which is not found in earlier Carrier / BDP models. It also provides different blower speed options, including continuous low-speed "G" blower and adjustable blower time-off delay in heating mode.

Robertshaw 695-101 Fan Control Center is designed and engineered to replace the Carrier / BDP Gas Furnace Control Center. It has the same features and functions, requiring no modifications to the original wiring or appliance sheet metal. The 695-101 has a 24-volt circuit protected by a 3 amp automotive type fuse, which is not found in earlier Carrier / BDP models. It also provides different blower speed options, including continuous low-speed "G" blower and adjustable blower time-off delay in heating mode.

INSTALLATION DATA
695-101
FAN CONTROL CENTER
The Robertshaw® 695-101 Fan Control Center is a solid state control
designed and engineered specically to replace the Carrier / BDP Gas
Furnace Control Center that have been used in gas red furnaces for
many years.
The 695-101 has the same features and funcons as the current
Carrier / BDP replacement (HH84AA021). The 695-101 is an exact
replacement requiring no modicaons to the original wiring or to the
appliance sheet metal.
The 695-101 has its 24 volt circuit, fuse protected which is not true on
earlier Carrier / BDP models. A 3 amp automove type fuse is used to
protect the thermostat and transformer circuits from shorts.
CROSS-REFERENCE
The 695-101 is an exact replacement for the following Carrier/BDP part
number:
CESO110019 HH84AA005 HH84AA015
HH84AA001 HH84AA009 HH84AA021
HH84AA003 HH84AA014
SPECIFICATIONS
Input Voltage
Terminals; PR-1, PR-2, L1 & L2 ............................................ 120V AC
Terminals; SEC-1 & SEC-2 .................................................. 18-30V AC
Line Frequency ............................................................................. 60 Hz
Operang Temperature . .................................................... 40° to 176°F
Maximum Operang Humidity ............................................... 95% R.H.
Non-condensing @ 50°C
Time Delay Timings
Heat “On” ........................................................................60 seconds
Heat “O” (Adj.) ...............................................80 seconds to 4 min.
Cool “O” .......................................................................90 seconds
PRE-INSTALLATION INSTRUCTIONS
THIS DEVICE SHOULD BE INSTALLED BY A QUALIFIED SERVICEMAN WITH
DUE REGARD FOR SAFETY AS IMPROPER INSTALLATION COULD RESULT IN
HAZARDOUS CONDITION.
FAILURE TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, BE FORE
SERVICING OR OPERATING THIS CONTROL, COULD CAUSE PER SONAL
INJURY AND/OR PROPERTY DAMAGE.
DO NOT SHORT OUT TERMINALS ON THE GAS VALVE OR THE IGNITION
CONTROL MODULE. A SHORT OR INCORRECT WIRING WILL BURN OUT THE
THERMOSTAT HEAT ANTICIPATOR. COULD ALSO CAUSE PERSONAL INJURY
AND/OR PROPERTY DAMAGE.
CAUTION
CAUTION
CAUTION
Turn o gas supply and electrical power to equipment before servicing.
PRE-INSTALLATION INSTRUCTIONS (Contd)
OPERATIONAL DIFFERENCES
The 695-101 has the same features and funcons as the current
Carrier / BDP replacement (HH84AA021). The 695-101 does have
addional oponal features and some slight operaonal dierences
than the older obsolete Carrier / BDP units had. These opons and
operaonal dierences are listed below.
OLDER CARRIER/BDP DESIGNS
Older control centers used a SPST-NC or a DPST-NC relay for heang
blower relay operaon, and a DPDT relay for cooling blower and
humidier operaon.
1. On older Carrier / BDP models the low speed blower would sll
funcon, if the 24 volt transformer malfuncons. This will not
happen with the 695-101.
2. If the “JW1” jumper between “R” and “GH” terminals (see gure 2)
is cut a constant low speed blower will occur without any
thermostat signal. Also a signal applied to the “GCor “Y” terminals
WILL NOT bring on the high speed blower during cooling mode.
NOTE: The “JW1” jumper MUST NOT be cut on heat/cool
applicaons.
3. The 24 volt circuit is fuse protected which is not true on earlier
Carrier / BDP models. A 3 amp automove type fuse is used to
protect the thermostat and transformer circuits from shorts.
NOTE: On the 695-101 a blown fuse will cause the blower to come on
and remain on unl the fuse is replaced.
The 695-101 uses a SPST-NO blower relay and DPST blower speed
change relay for blower operaon and a SPST-NO relay for humidier
operaon.
4. The “H” terminal (humidier) is energized with both the low speed
blower and the high speed operaon. NOTE: When in cooling
operaon the water supply to the humidier must be turned o. I.E.
no humidier operaon when operang in the cooling mode.
DO NOT USE THIS OPTION
ON “PAIRED” FURNACE
APPLICATIONS.
CAUTION
BLOWER SPEED OPTIONS
The 695-101 has dierent blower speed opons to match a specic
applicaon, see chart below. The blower speed opon used on the
original furnace control may be very dicult to determine.
CONTINUOUS LO-SPEED “G” BLOWER
The R32 resistor on the 695-101 can be cut (see gure 2) to have
heang (lo-speed) connuous blower with thermostat signal at “R” and
“G” terminals. This will also give a hi-speed blower (and 90 seconds o
delay) operaon with a thermostat signal at “R” and “Y” terminals.
24V Input From
Thermostat
695-101 “As Shipped” “G” Blower Opon
(Cut R32 Resistor)*
“W”
“GC Hi-Speed
Cooling Blower
Lo-Speed
Heang Blower
“Y” No Blower Hi-Speed Cooling Blower
With 90 Sec. ‘O’ Delay
Lo-Speed Heang Blower With 75 Seconds
‘On’ Delay, Lo-Speed Heang Blower With 60
Seconds On Delay And Adjustable O Delay
(80 Seconds To 4 Minutes) And 105 Seconds
‘O’ Delay.
NOTE: When the R32 resistor is cut, “Y” from the thermostat and
outdoor unit must be combined at the 695-101 fan center terminal “Y.
This will give a hi-speed blower on a thermostat signal to “R” an “Y.
BLOWER TIME-OFF DELAY (HEAT)
The blower me-o delay in the heang mode is adjustable from 80
seconds to 4 minutes. The 695-101 comes factory set at 2 minutes 40
seconds. Refer to gure 1 if a change is desired, turning clockwise will
increase me delay while turning counterclockwise will decrease me
delay. We recommend that no adjustments be made as factory seng
will give opmum operaon on most systems.
INSTALLATION INSTRUCTIONS
1. Be sure all electrical power is turned o.
2. Remove the front panel on the furnace, and locate the fan center
control box, remove control box cover, exposing the old Carrier
/ BDP gas furnace control center .
3. Tag each wire as it is disconnected from the old furnace control
center. Disconnect ALL of the wiring hook-ups.
4. Remove the old Carrier / BDP furnace control center from the
control box.
5. Install the new 695-101 fan control center into the control center
box. Be sure that the top edge of the 695-101 is in the mounng
slot, just like the original board.
NOTE: If the 695-101 is not installed correctly i.e.; behind the slot an
electrical short could occur.
6. Reconnect ALL of the wire(s), that were removed in step 3, to the
proper terminals.
7. Restore electrical power to the furnace and put the furnace into
operaon. Allow the furnace to run through one complete heang
or cooling cycle.
8. If furnace funconed properly, replace all panels and leave this
instrucon sheet with the homeowner.
Figure 1
*See Figure 2
INSTALLATION INSTRUCTIONS (Cont’d)
695-101 FURNACE CONTROL CENTER COMPONENT LOCATION
WIRING SCHEMATIC
Customer Service Telephone 1.800.304.6563
Customer Service Facsimile 1.800.426.0804
Robertshaw®, Ranco®, Paragon® and Uni-Line® are
trademarks of Robertshaw, its subsidiaries and/or
affiliated companies. All other brands mentioned
may be the trademarks of their respective owners.
For Technical Service
Telephone 1.800.445.8299
Facsimile 1.630.260.7294
www.uni-line.com
www.robertshaw.com
©2014 Robertshaw
12/14 –1-919 RevB
MISCELLANEOUS CARRIER/BDP REPLACEMENT HVAC PARTS
33-620
(REPLACES HC660005)
33-621
(REPLACES HC24HE230)
The 33-620 (120V) and the 33-621 (240V)
combuson blower motors are idencal to
the Carrier/BDP part numbers HC660005
(120V) and HC24HE230 (240V).
LOW PRESSURE CONTROLS
HK02ZB003B 3100-002
HK02ZB005B 3100-002
HK02ZB027B 3100-051
HK02ZB028B 3100-051
HK02ZB031B 3100-051
HK02ZB034B 3100-051*
* Requires adaptor part number 30-111.
Order separately.
HIGH PRESSURE CONTROLS
HK02ZA320 3100-100†
HK02ZA395B 3100-151
HK02ZA396B 3100-151
HK02ZA400 3100-151
HK02ZA419B 3100-100*
HK02ZA429 3100-100
HK02ZA430 3100-100
HK02ZA434 3100-100*†
† Suggested replacement has slightly different
specifications than original compare specifications in
Uni-Line catalog.
* Requires adaptor part number 30-111. Order separately.
700-061
(REPLACES 58GS660002)
The 700-061 is idencal to Carrier/BDP part
number 58GS660002. It will also replace
Carrier part number P361-1501.
700-413
(REPLACES EF33CB241)
The 700-413 is idencal to Carrier/BDP part
number EF33CB241.
10-660*
(REPLACES HY660001)
The 10-660 fusible link repair kit is
idencal to Carrier/BDP part number
HY660001. The 10-660 also replaces
Carrier part number P421-1010 and
307566-701.
10-680*
(REPLACES LH680512)
The 10-680 electrode assembly is
idencal to Carrier/BDP part number
LH680512. The 10-680 is designed
specically to t Car rier/BDP pilot
burners part numbers LH68005 and
LH33JZ053.
10-682*
(REPLACES LH33CM018)
The 10-682 sensor is idencal to
Carrier/ BOP part number
LH33CM018. It is also idencal to
Penn-Johnson part number Y75AS-1.
10-661*
(REPLACES HY1OLF286)
The fusible link repair kit is
idencal to Carrier/BDP part number
HY10LF286.
10-681*
(REPLACES LH33WZ511)
The 10-681 ame sensor is
idencal to Carrier/BDP part number
LH33WZ511. The 10-681 is used in a
system with the 41-409 hot surface
ignitor.
41-409
(REPLACES LH33ZS002)
The 41-409 is an exact
replacement for Carrier/BDP part
number LH33ZS002.
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Robertshaw 695-101 Fan Control Center User manual

Type
User manual

Robertshaw 695-101 Fan Control Center is designed and engineered to replace the Carrier / BDP Gas Furnace Control Center. It has the same features and functions, requiring no modifications to the original wiring or appliance sheet metal. The 695-101 has a 24-volt circuit protected by a 3 amp automotive type fuse, which is not found in earlier Carrier / BDP models. It also provides different blower speed options, including continuous low-speed "G" blower and adjustable blower time-off delay in heating mode.

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