Grizzly G1030Z2 User manual

Type
User manual

This manual is also suitable for

MODEL G0562Z/G1030Z2
DUST COLLECTOR
OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

G1030Z2
G0562Z
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its
safe use. This responsibility includes but is not limited to proper
installation in a safe environment, personnel training and usage
authorization, proper inspection and maintenance, manual availability
and comprehension, application of safety devices, blade/cutter integ-
rity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
INTRODUCTION ............................................................................................................................... 2






SECTION 1: SAFETY ....................................................................................................................... 9

 
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 12
 
SECTION 3: SETUP ....................................................................................................................... 13
 
 
 
 
 
 
SECTION 4: DESIGNING THE SYSTEM ....................................................................................... 21
 
 
 
 
SECTION 5: OPERATIONS ........................................................................................................... 29
SECTION 6: ACCESSORIES ......................................................................................................... 30
SECTION 7: MAINTENANCE......................................................................................................... 33
 
 
 
 
SECTION 8: SERVICE ................................................................................................................... 35
 
SECTION 9: WIRING ...................................................................................................................... 37
 
 
SECTION 10: PARTS ..................................................................................................................... 39
 
 
 
 
 
 
WARRANTY AND RETURNS ........................................................................................................ 45
Table of Contents
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
INTRODUCTION
   









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
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

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Contact InfoManual Accuracy
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your machine may not exactly match the
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

        
      

Machine Description


G1030Z2 Identification
Figure 1.













G0562Z Identification
Figure 2.













The information contained herein is deemed accurate as of 4/1/2009 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2Model G0562Z
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0562Z 3 HP DOUBLE CANISTER DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 187 lbs.
Length/Width/Height....................................................................................................................... 57-7/8 x 32 x 71 in.
Foot Print (Length/Width)................................................................................................................. 49-1/2 x 21-1/2 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................... 165 lbs.
Length/Width/Height................................................................................................................... 52 x 23 x 24 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content............................................................................................................................................. Canister #1
Weight...................................................................................................................................................... 29 lbs.
Length/Width/Height................................................................................................................... 22 x 22 x 28 in.
Carton #3
Type................................................................................................................................................... Cardboard
Content............................................................................................................................................. Canister #2
Weight...................................................................................................................................................... 29 lbs.
Length/Width/Height................................................................................................................... 22 x 22 x 28 in.
Electrical:
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 7 ft.
Cord Gauge....................................................................................................................................................12 gauge
Minimum Circuit Size........................................................................................................................................ 30 amp
Plug Included............................................................................................................................................................No
Recommended Plug Type................................................................................................................................... L6-30
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................3 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................18A
Speed.................................................................................................................................................3450 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings.....................................................................................................Sealed and Permanently Lubricated


The information contained herein is deemed accurate as of 4/1/2009 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2Model G0562Z
Main Specifications:
Operation
Air Suction Cap.................................................................................................................................. 2320 CFM
Maximum Static Pressure....................................................................................................................... 16.9 in.
Main Inlet Size..............................................................................................................................................7 in.
Manifold Included..........................................................................................................................................Yes
Manifold Inlets................................................................................................................................................... 3
Manifold Inlet Size........................................................................................................................................ 4 in.
Machine Collection Cap.................................................................................................................................... 3
Maximum Material Collection Cap........................................................................................................4.5 cu. ft.
Canister Filtration.................................................................................................................................. 1 micron
Bag Information
No Of Lower Bags.............................................................................................................................................2
Lower Bag Cap.....................................................................................................................................5.7 cu. ft.
Lower Bags Total Area.......................................................................................................................11.4 cu. ft.
Lower Bag Diameter............................................................................................................................ 19-1/2 in.
Lower Bag Length...................................................................................................................................... 33 in.
Canister Information
No Of Canister Filters........................................................................................................................................2
Canister Filter Diameter....................................................................................................................... 19-5/8 in.
Canister Filter Length...........................................................................................................................23-5/8 in.
Impellar Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.........................................................................................................................................12-3/4 in.
Impeller Blade Thickness...........................................................................................................................1/8 in.
Construction
Lower Bag Material......................................................................................................................... Clear Plastic
Canister Material............................................................................................................... Spun Bond Polyester
Base Construction.....................................................................................Fabricated Sheet Metal with Casters
Frame Construction....................................................................................................... Fabricated Sheet Metal
Caster Construction......................................................................................................................... Four Plastic
Impeller Construction............................................................................................................ Steel, Riveted Fins
Paint........................................................................................................................................... Powder Coated
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .................................................................................................................. On Machine Label
Assembly Time .................................................................................................................................................. 1 hour
Sound Rating ...................................................................................................................................................... 87 dB
Features:
Simply Turn the Handle on the Top a Half Turn in Either Direction for Cleaning the Canister
Handle Controls Three Cleaning Flappers Inside and Shakes the Dust From the Filter
Fine Dust from Filter Falls Directly into the Collection Bag
Clear Plastic Collection Bag with Quick Clamp
Extra Bottom Bags Included
Heavy Duty Steel Intake Improves Rigidity
Canister Filters have 6 Times the Filtering Area of Regular Bags
Includes Steel Base with Casters


Machine Data Sheet
The information contained herein is deemed accurate as of 4/27/2009 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2Model G1030Z2
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1030Z2 3 HP DUST COLLECTOR WITH NEW
IMPELLER
Product Dimensions:
Weight.............................................................................................................................................................. 156 lbs.
Length/Width/Height.................................................................................................................49-1/2 x 21-1/2 x 78 in.
Foot Print (Length/Width)................................................................................................................. 49-1/2 x 21-1/2 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 165 lbs.
Length/Width/Height............................................................................................................................. 51 x 22 x 23 in.
Electrical:
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................14 gauge
Minimum Circuit Size........................................................................................................................................ 30 amp
Plug Included............................................................................................................................................................No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.......................................................................................................................................................3
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................... 18
Speed..........................................................................................................................................................3450
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings.............................................................................................................. Sealed and Lubricated for Life
Main Specifications:
Operation
Air Suction Cap.................................................................................................................................. 2300 CFM
Maximum Static Pressure....................................................................................................................... 16.7 in.
Main Inlet Size..............................................................................................................................................7 in.
Manifold Included..........................................................................................................................................Yes
Manifold Inlets................................................................................................................................................... 3
Manifold Inlet Size........................................................................................................................................ 4 in.
Machine Collection Cap.................................................................................................................................... 3
Maximum Material Collection Cap......................................................................................................11.4 cu. ft.
Upper Bag Filtration........................................................................................................................... 2.5 micron


The information contained herein is deemed accurate as of 4/27/2009 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2Model G1030Z2
Bag Information
No Of Upper Bags.............................................................................................................................................2
Upper Bag Cap.....................................................................................................................................5.7 cu. ft.
Lower Bag Cap.....................................................................................................................................5.7 cu. ft.
No Of Lower Bags.............................................................................................................................................2
Upper Bags Total Area.......................................................................................................................11.4 cu. ft.
Lower Bags Total Area.......................................................................................................................11.4 cu. ft.
Upper Bag Diameter............................................................................................................................ 19-1/2 in.
Upper Bag Length...................................................................................................................................... 33 in.
Lower Bag Diameter............................................................................................................................ 19-1/2 in.
Lower Bag Length...................................................................................................................................... 33 in.
Impellar Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 12-3/4 in.
Impeller Blade Thickness.......................................................................................................................... 1/8 in.
Construction
Upper Bag Material................................................................................................................................... Fabric
Lower Bag Material...................................................................................................................................Plastic
Base Construction.....................................................................................Fabricated Sheet Metal with Casters
Frame Construction....................................................................................................................... Formed Steel
Caster Construction............................................................................................................ High Density Plastic
Impeller Construction............................................................................................ Balanced Steel, Riveted Fins
Paint........................................................................................................................................... Powder Coated
Other
Height With Bags Inflated...........................................................................................................................78 in.
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ....................................................................Machine Label Above Magnetic On/OFF Switch
Awards .....................................................................................................................Wood Magazine Top Value 1997
Assembly Time ..................................................................................................................................................1 Hour
Features:
Fully Mobile
Powder Coated Paint
Includes Steel Base with Casters


Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing loss.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry that can catch in moving parts.
Wear protective hair covering to contain
long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ ENTIRE MANUAL BEFORE
STARTING. Operating machine before
reading the manual greatly increases the
risk of injury.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses —they are
NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Most types of dust (wood, metal, etc.) can
cause severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY


7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN/VISITORS AWAY.
Keep all children and visitors away from
machinery. When machine is not in use,
disconnect it from power, lock it out, or
disable the switch to make it difficult for
unauthorized people to start the machine.
9. UNATTENDED OPERATION. Leaving
machine unattended while its running
greatly increases the risk of an accident or
property damage. Turn machine Off and
allow all moving parts to come to a com-
plete stop before walking away.
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
11. KEEP WORK AREA CLEAN AND WELL
LIGHTED. Clutter and dark shadows may
cause accidents.
12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
Grounded cords minimize shock hazards.
Operating machine on an incorrect size of
circuit increases risk of fire.
13.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in
OFF
position before reconnecting.
14. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
TOOLS. Make a habit of never leaving
chuck keys or other adjustment tools in/on
the machine—especially near spindles!
17. DAMAGED MACHINERY. Check for bind-
ing or misaligned parts, broken parts,
loose bolts, other conditions that may
impair machine operation. Always repair or
replace damaged parts before operation.
18. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
19. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
20. DO NOT OVERREACH. Maintain stability
and balance at all times when operating
machine.
21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
22. STABLE MACHINE. Machines that move
during operations greatly increase the
risk of injury and loss of control. Verify
machines are stable/secure and mobile
bases (if used) are locked before starting.
23. CERTAIN DUST MAY BE HAzARDOUS
to the respiratory systems of people and
animals, especially fine dust. Be aware of
the type of dust you are exposed to and
always wear a respirator designed to filter
that type of dust.
24. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Technical
Support Department at (570) 546-9663.


No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
Additional Safety for Dust Collectors
5. AVOIDING FIRES.     
     


     
     


       




6. SAFE SERVICING.
     
      


7. KEEPING FINGERS SAFE.   



      

8. WEAR RESPIRATOR.  
       
     


1. MACHINE USE.    
     
     
       

    
       


2. SUSPENDED DUST PARTICLES AND
IGNITION SOURCES 
     




3. EMPTYING DUST.   
      

     

4. DUST HAZARD.    
     
     






SECTION 2: CIRCUIT REQUIREMENTS
220V Single-Phase
Operation
Extension Cords

     

        

 

 

Figure 3. 
Full Load Amperage Draw
      

 
Power Supply Circuit Requirements

       

       

If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.

Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device


       
Figure 3


Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
      
    
        
please imme-
diately call Customer Service at (570) 546-9663
for advice.

       
Otherwise, filing a freight claim can be difficult.


Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
     

Description Qty
 
 
 
Needed for Setup


        
      

A. 
B. 


C. 
D. 
Figure 4. 
G0562Z Inventory
E. 
F. 
G. 
H. 
I. 
J. 
K. 





 


L. 
M. 


N. 
Figure 6. 
Figure 5. 


Floor Load
Machine Data Sheet
     
     
      

Placement Location
     
 
       

Figure 7

Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Figure 7.


G1030Z2 Inventory



Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: Qty
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 

       
 




Assembly
To assemble your dust collector:
1.         

2.        

 
     
Figure 8
3.        
     
     
 
Figure 9
Figure 8.

Motor and Impeller Assembly
Base Plate
Flange Bolts (x4)
Figure 9.

4.       
Figure 10
Figure 10.

5.        
  
 
   
Figure 11
Figure 11.




6. 
       
Figure 12


7.       





Figure 13
Note: The collector attaches to each sup-
port bracket. The inside of the collector is
funnel shaped and directs the air around in
a cyclone motion. Make sure that the inside
taper (funnel) is faced downward and the col-
lector inlet faces toward the collector body.
8.    



Figure 13
G0562Z only:     
     

 
     
Figure 14
Figure 12.



Figure 13.







Figure 15. 

Figure 14. 




9.  steps 7 & 8    
Figure15


Figure 19. 
Figure 17. 
11. 
Figure17
12. G0562Z only
a. 
      
Figure18
Figure 18. 
b. 

c. 
  
Figure17
10. 
        
Figure16
Figure 16. 
d. 
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Grizzly G1030Z2 User manual

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User manual
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