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OWNER'S MANUAL 2010
1190 RC8 USA
Art. no. 3211524en
DEAR KTM CUSTOMER 1
DEAR KTMCUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
give you a great deal of pleasure during your ownership if you service and maintain it accordingly.
We wish you a lot of enjoyment in riding this vehicle.
Please enter the serial numbers of your vehicle below.
Vehicle identification number/type label ( p. 26) Dealer's stamp
Engine number ( p. 27)
Key number ( p. 26)
The owner's manual contained the latest information for this model at the time of going to print. However, it is never possible to exclude
small deviations arising from further development in design and construction.
All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these
to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options,
deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment
that does not form part of the regular scope of delivery.
DEAR KTM CUSTOMER 2
© 2009 KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÃœV Management Service
KTM-Sportmotorcycle AG
5230 Mattighofen, Austria
TABLE OF CONTENTS 3
TABLE OFCONTENTS
MEANS OF REPRESENTATION ............................................... 7
IMPORTANT INFORMATION ................................................... 8
Overview of labels............................................................. 12
VIEW OF VEHICLE................................................................ 22
View of vehicle, front left side............................................ 22
View of vehicle, rear right side ........................................... 24
LOCATION OF SERIAL NUMBERS ......................................... 26
Vehicle identification number/type label ............................. 26
Key number ..................................................................... 26
Engine number................................................................. 27
Fork part number.............................................................. 27
Shock absorber part number.............................................. 28
Steering damper part number ............................................ 28
CONTROLS.......................................................................... 29
Clutch lever ..................................................................... 29
Hand brake lever .............................................................. 29
Light switch ..................................................................... 30
Headlight flasher switch.................................................... 30
Turn signal switch ............................................................ 31
Horn button ..................................................................... 31
Ignition/steering lock ........................................................ 32
Emergency OFF switch...................................................... 32
Electric starter button ....................................................... 33
immobilizer...................................................................... 33
Combination instrument - overview..................................... 34
Combination instrument - function buttons on handlebar ..... 35
Combination instrument - activation and test ...................... 36
Display............................................................................ 37
Info display...................................................................... 38
Indicator lamps ................................................................ 39
Notes/warnings on the combination instrument.................... 40
Overview of ROAD mode.................................................... 44
Odometer menu ODO/Trip 1 .............................................. 45
Odometer menu ODO/Trip 2 .............................................. 46
FUELDISTANCE menu...................................................... 47
FUELRANGE menu........................................................... 48
DISTANCE TO Next Service menu...................................... 49
Overview of RACE mode .................................................... 50
LAPSTOGO menu ............................................................. 51
TOPSPEED menu ............................................................. 52
LAP/BESTLAP/LastLap menu............................................. 53
LAP/BESTLAP/TopSpeed menu.......................................... 54
Total distance menu in Race mode RACEODO..................... 55
Overview of SET‑UP mode................................................. 56
SET‑UP menu .................................................................. 58
CHANGE MODE menu ...................................................... 59
SET CLOCK menu ............................................................ 60
SETTINGS menu .............................................................. 61
SHIFT RPMS menu .......................................................... 62
LAP menu, LAP BLANK T button ....................................... 63
SET NUM LAPS menu ...................................................... 64
TRIP F RESET menu ........................................................ 65
UNITS menu.................................................................... 66
SET KM/MILES menu ....................................................... 67
SET °C/°F menu ............................................................... 68
OPTIONS menu................................................................ 69
TPMS menu..................................................................... 70
OUTERTEMP menu .......................................................... 71
TABLE OF CONTENTS 4
Displaying lap times ......................................................... 76
Displaying maximum speed ............................................... 77
Setting ROAD or RACE mode............................................. 78
Setting the clock with SET CLOCK ..................................... 78
Adjusting shift speed RPM1/2 ........................................... 79
Setting the blank time of the LAP button LAP BLANK T....... 80
Setting the number of laps SET NUM LAPS ........................ 82
Setting the fuel reserve display TRIPF RESET ..................... 83
Setting the kilometers/miles SET KM/MILES ....................... 84
Setting the temperature unit SET °C/°F .............................. 85
Switching the external temperature display on/off ................ 85
Opening the filler cap ....................................................... 87
Closing the filler cap......................................................... 88
Supporting strap............................................................... 88
Seat lock ......................................................................... 89
Helmet lock ..................................................................... 89
Passenger footrests........................................................... 90
Shift lever........................................................................ 90
Foot brake lever................................................................ 91
Side stand ....................................................................... 92
TIPS ON PUTTING INTO OPERATION .................................... 93
Advice on first use............................................................ 93
Running the engine in....................................................... 94
Loading the vehicle .......................................................... 95
RIDING INSTRUCTIONS ....................................................... 97
checks to be made before putting into operation.................. 97
Starting ........................................................................... 98
Starting up ...................................................................... 99
Shifting, riding............................................................... 100
Braking ......................................................................... 103
Stopping, parking ........................................................... 104
Refueling....................................................................... 105
SERVICE SCHEDULE.......................................................... 107
Service schedule ............................................................ 107
MAINTENANCE WORK ON FRAME AND ENGINE.................. 110
Jacking up motorcycle front............................................. 110
Taking front of motorcycle off work stand.......................... 110
Jacking up motorcycle at the rear..................................... 111
Taking the rear from the workstand .................................. 111
Fork/shock absorber........................................................ 112
Adjusting the compression damping of the fork ................. 112
Adjusting the rebound damping of the fork........................ 113
Adjusting the spring preload of the fork ............................ 114
Bleeding fork legs........................................................... 115
Compression damping of the shock absorber ..................... 116
Adjusting the low-speed compression damping of the
shock absorber ............................................................... 116
Adjusting the high-speed compression damping of the
shock absorber ............................................................... 117
Adjusting the rebound damping of the shock absorber........ 118
Adjusting the spring preload of the shock absorber x ....... 119
Steering damper............................................................. 121
Adjusting the steering damper ......................................... 121
Vehicle level .................................................................. 123
Adjusting front vehicle level x........................................ 124
Adjusting the vehicle level at the rear ............................... 126
Footrest position............................................................. 127
Adjusting footrest position............................................... 127
TABLE OF CONTENTS 5
Adjusting shift lever stub................................................. 130
Adjusting shift lever........................................................ 130
Adjusting the foot brake lever stub ................................... 134
Adjusting the foot brake lever .......................................... 135
Checking free travel of foot brake lever ............................. 135
Checking for chain dirt.................................................... 136
Cleaning the chain.......................................................... 136
Checking the chain tension ............................................. 138
Adjusting the chain tension ............................................. 139
Checking the chain, rear sprocket and engine sprocket....... 141
Checking the front brake discs......................................... 143
Checking the rear brake disc............................................ 144
Adjusting the basic position of the hand brake lever........... 145
Checking the front brake fluid level .................................. 145
Topping up brake fluid of front brake x........................... 146
Brake linings.................................................................. 147
Checking the front brake linings....................................... 148
Checking the rear brake fluid level ................................... 149
Adding rear brake fluid x .............................................. 149
Checking the rear brake linings........................................ 151
Removing the front wheel x........................................... 152
Installing the front wheel x............................................ 154
Removing the rear wheel x............................................ 156
Installing the rear wheel x............................................. 157
Checking rear hub cush drive x...................................... 160
Checking the tire condition.............................................. 160
Checking the tire pressure............................................... 162
Removing the seat .......................................................... 163
Fitting the seat............................................................... 163
Removing the passenger seat........................................... 164
Mounting the passenger seat ........................................... 164
Mounting the helmet lock on the vehicle........................... 165
Removing the battery x................................................. 165
Installing the battery x.................................................. 167
Recharging the battery x............................................... 169
Changing the main fuse .................................................. 171
Changing the fuses of individual power consumers............. 173
Changing the low beam bulb............................................ 175
Changing the high beam bulb .......................................... 178
Changing the parking light bulb ....................................... 181
Checking the headlight setting......................................... 184
Adjusting the headlamp range ......................................... 184
Activating/deactivating ignition key .................................. 185
Cooling system ............................................................... 189
Checking the coolant level............................................... 189
Filling the cooling system compensating tank.................... 190
Adjusting basic position of clutch lever............................. 192
Checking fluid level of hydraulic clutch ............................ 192
Correcting fluid level of hydraulic clutch ........................... 193
Checking the play in the throttle cable.............................. 194
Adjusting the play in the throttle cable x ........................ 195
Handlebar height............................................................ 195
Adjusting the handlebar height ........................................ 196
Rear frame position ........................................................ 198
Adjusting the rear frame position ..................................... 199
Checking the engine oil level ........................................... 203
Changing engine oil and filter, cleaning oil screen x ........ 204
Draining engine oil, cleaning oil screens x ...................... 204
TABLE OF CONTENTS 6
Removing the oil filter x................................................ 207
Installing the oil filter x ................................................ 209
Filling up with engine oil x............................................ 209
Adding engine oil ........................................................... 211
TROUBLESHOOTING.......................................................... 213
IMMOBILIZER BLINK CODE................................................ 216
ENGINE CONTROL BLINK CODE......................................... 218
CLEANING......................................................................... 224
Cleaning motorcycle ....................................................... 224
PROTECTIVE TREATMENT FOR WINTER OPERATION........... 226
Conservation for winter operation ..................................... 226
STORAGE .......................................................................... 227
Storage.......................................................................... 227
Putting into operation after storage .................................. 228
TECHNICAL DATA - ENGINE............................................... 229
Capacity - engine oil ....................................................... 230
Capacity - coolant........................................................... 230
TECHNICAL DATA - ENGINE TIGHTENING TORQUES........... 231
TECHNICAL DATA - CHASSIS ............................................. 234
Lighting equipment ........................................................ 235
Tires ............................................................................. 236
Capacity - fuel................................................................ 236
TECHNICAL DATA - FORK................................................... 237
TECHNICAL DATA - SHOCK ABSORBER .............................. 238
TECHNICAL DATA - CHASSIS TIGHTENING TORQUES ......... 240
SUBSTANCES.................................................................... 243
AUXILIARY SUBSTANCES................................................... 247
STANDARDS...................................................................... 249
INDEX ............................................................................... 250
MEANS OF REPRESENTATION 7
Symbols used
The following explains the meaning of specific symbols.
Identifies an expected reaction (e.g. of an operation or a function).
Identifies an unexpected reaction (e.g. of an operation or a function).
All jobs marked with this symbol require specialist knowledge and technical understanding. In the interests of your
own safety, have these jobs done in an authorized KTM-RC8 workshop! There, your motorcycle will be handled opti-
mally by specially trained experts with the necessary special tools.
Identifies a page reference (more information is provided on the specified page).
Formats used
The type formats used are explained here.
Specific name Identifies a name.
Name
®
Identifies a protected name.
Brandâ„¢ Identifies a trademark.
IMPORTANT INFORMATION 8
Use definition
KTM sport motorcycles are designed and constructed to meet the normal demands of regular road and race track operation, but not for use
on dirt roads.
Info
The motorcycle is authorized for public road traffic in the homologous version only.
Maintenance
A prerequisite for fault-free operation and avoiding premature wear is compliance with the maintenance, care and adjustments to the
engine and chassis described in the owner's manual. Poor adjustment and tuning of the engine and suspension can lead to damage and
breakage of components.
Using the motorcycle in extreme conditions such as racing can lead to above-average wear to components such as the power train or
brakes. For this reason, it may be necessary to service or replace worn parts before the limit specified in the service schedule is reached.
Pay careful attention to the prescribed running-in period and inspection and maintenance intervals. Close adherence to these periods will
significantly lengthen the service life of your motorcycle.
Warranty
The work described in the service schedule must be carried out exclusively in an authorized KTM-RC8 workshop and confirmed in the ser-
vice record, since otherwise any warranty claim is meaningless. No warranty claim can be met for damage resulting from manipulation
and/or other changes to the vehicle.
Materials
The fuels and lubricants named in the owner's manual must be used according to specifications.
Spare parts, accessories
In the interests of your own safety, use only spare parts and accessories approved and/or recommended by KTM, and have these fitted in
an authorized KTM-RC8 workshop. KTM accepts no liability for other products and any resulting damage.
IMPORTANT INFORMATION 9
Some of the spare parts and accessory products are specified in parentheses under the respective descriptions. Your KTM dealer will be
glad to advise you.
You will find the current KTM PowerParts for your vehicle on the KTM website.
International KTM Website: http://www.ktm.com
Work rules
Special tools are necessary for some of the work. These are not included with the vehicle and can be ordered under the number in paren-
theses. Ex: valve spring mounter (59029019000)
During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced
by new parts.
If thread lock (e.g. Loctite
®
) is used for screw connections, be sure to comply with the manufacturer's specific instructions on its usage.
Parts that you want to reuse following repairs and servicing should be cleaned and checked for damage and wear. Change damaged or
worn parts.
Following repairs or servicing, the vehicle must be checked for roadworthiness.
Transport
Note
Danger of damage The parked vehicle may roll away or fall over.
– Always place the vehicle on a firm and even surface.
Note
Fire hazard Some vehicle components become very hot when the vehicle is operated.
– Do not park the vehicle near flammable or explosive substances. Do not place objects on the vehicle while it is still warm from being
run. Always let the vehicle cool first.
– Switch off the engine and remove the ignition key.
– Secure the motorcycle against falling over or running away using straps or other suitable devices.
IMPORTANT INFORMATION 10
Environment
Motorcycling is a wonderful sport and we naturally hope that you can enjoy it to the full. However, it can also lead to problems with the
environment and conflict with other persons. Responsible behavior in handling the motorcycle can help to avoid such problems and con-
flicts. To ensure the future of motorcycle sport, make sure you use the motorcycle legally, demonstrate a consciousness for the environ-
ment, and respect the rights of others.
IMPORTANT INFORMATION 11
IMPORTANT INFORMATION 12
2.1Overview of labels
700380-11
IMPORTANT INFORMATION 13
1 Information on putting into operation
2 Type label for Canada
3 Type label for the USA
4 Emission control information
5 Noise emission information
6 Chain tension information
7 Information on suspension setting
8 Fuel evaporative system information
9 Pillion seat locking information (is on the underside of the pillion seat)
600961-01
Information on putting into operation
IMPORTANT INFORMATION 14
600932-01
Type label for Canada
600930-01
Type label for the USA
IMPORTANT INFORMATION 15
600959-01
Emission control information
600933-01
Noise emission information
IMPORTANT INFORMATION 16
600928-01
Chain tension information
100486-10
Information on suspension setting
IMPORTANT INFORMATION 17
700387-01
Fuel evaporative system information
100487-10
Pillion seat locking information (is on the underside of the pillion seat)
Notes/warnings
Pay close attention to the notes/warnings.
Info
Various information and warning labels are affixed to the vehicle. Do not remove information/warning labels. If they are missing,
you or others may not recognize potential hazards and may therefore be injured.
IMPORTANT INFORMATION 18
Grades of risks
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not
taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.
Owner's manual
– Be sure to read this owner's manual carefully and completely before taking your first ride. It contains useful information and tips to
help you operate and handle your motorcycle. Only then will you find out how to best customize the motorcycle for your own use and
how you can protect yourself from injury. The owner's manual also contains important information on servicing the motorcycle.
– The owner's manual is an important component of the motorcycle and should be handed over to the new owner if the vehicle is sold.
Reporting safety defects
If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you should immediately inform the
National Highway Traffic Safety Administration (NHTSA) in addition to notifying KTM North America, Inc.
If NHTSA receives similar complaints, it may open an investigation. If it finds that a safety defect exists in a group of vehicles, it may
order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or KTM
North America, Inc.
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