Champion PP-28 User manual

Category
Dishwashers
Type
User manual

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Champion°
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Champion
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Technical Manual
Pot, Pan, and
Utensil Door-type
Models:
PP-28
PP-28 Corner
PP-28 Front Feed
PP-28 Straight Thru
May, 2006
Champion Manual PIN 109844
Rev C
P. 0. Box 4149
2674 N. Service Road
Winston-Salem, North Carolina 27115-4149 Jordan Station, Ontario, Canada LOR iSO
336/661-1556 Fax: 336/661-1660 905/562-4195 Fax: 905/562-4618
www.championindustries.com
PP-28
PP-28 Corner
PP-28 Front Feed
PP-28 Straight Thru
Models:
Pot, Pan, and
Utensil Door-type
Champion Manual P/N 109844 Rev C
www.championindustries.com
2674 N. Service Road
Jordan Station, Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
P. O. Box 4149
Winston-Salem, North Carolina 27115-4149
336/661-1556 Fax: 336/661-1660
Technical Manual
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May, 2006
Complete the information below so it will be available for quick reference.
Model Number Serial Number
Voltage and Phase
Champion Service Agency
Champion Parts Source
Champion Service:
Champion (USA)
We strongly recommend that you Fax your orders.
NOTE: When calling to order parts, be sure to have the model number, serial
number, voltage and phase of your machine.
Machine Data Plate with
Model & Serial number
located on left side of
control cabinet panel.
Champion (Canada)
Phone: 1 (905) 562-4195
1 (800) 263-5798
Fax: 1 (905) 562-4618
Fi
Phone
Phone
Champion
COPYRIGHT © 2003 by Champion Industries, Inc.
Phone: 1 (336) 661-1556
1 (800) 858-4477
Fax: 1(336) 661-1660
COPYRIGHT © 2003 by Champion Industries, Inc.
Complete the information below so it will be available for quick reference.
Model Number Serial Number
Voltage and Phase
Champion Service Agency Phone
Champion Parts Source Phone
Champion Service:
Champion (USA) Champion (Canada)
Phone: 1 (336) 661-1556 Phone: 1 (905) 562-4195
1 (800) 858-4477 1 (800) 263-5798
Fax: 1 (336) 661-1660 Fax: 1 (905) 562-4618
We strongly recommend that you Fax your orders.
NOTE: When calling to order parts, be sure to have the model number, serial
number, voltage and phase of your machine.
Machine Data Plate with
Model & Serial number
located on left side of
control cabinet panel.
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i
Revision Revised Serial Number Comments
Date Pages Effectivity
11/01/02 All First issue of manual and replacement parts
10/13/03 46-47 Inserted tracks for all models
10/13/03 58-61 J1789 Inserted new piping drawings - moved pressure
gauge after solenoid valve.
06/21/04 48-49 Corrected part number 314187 to 314185 drain
overflow. Added overflow gaskets and o-rings.
REVISION HISTORY
REVISIONS
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5/26/06 45 ----- Changed rinse arm rebuild kit to P/N 900786
REVISION RECORD (CONT.)
REVISIONS
ii
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iii
CONTENTS
Page
REVISION HISTORY ...................................................................................................................... i
WARRANTY .................................................................................................................................. v
SAFETY SUMMARY ...................................................................................................................... vi
INTRODUCTION .......................................................................................................................... 1
GENERAL........................................................................................................................................ 2
INSTALLATION ............................................................................................................................ 3
Unpacking .......................................................................................................................... 3
Plumbing Connnections ...................................................................................................... 4
Electrical Connections ........................................................................................................ 5
Ventilation Connections ...................................................................................................... 5
Chemical Connections ........................................................................................................ 6
Dishtable Connections ........................................................................................................ 7
Completing Installation ...................................................................................................... 7
OPERATION .................................................................................................................................... 8
Inital Startup ........................................................................................................................ 8
Basic Operation .................................................................................................................. 9
MAINTENANCE ............................................................................................................................ 10
Maintenance Schedule ........................................................................................................ 11
Deliming .............................................................................................................................. 12
Lubrication .......................................................................................................................... 12
TROUBLESHOOTING .................................................................................................................. 13
COMPONENTS .............................................................................................................................. 16
Electrical Service ................................................................................................................ 18
Component Replacement .................................................................................................... 25
REPLACEMENT PARTS ................................................................................................................ 35
ELECTRICAL SCHEMATICS ...................................................................................................... 91
LIST OF FIGURES
Figure 1 Lubrication Points .................................................................................................... 12
Figure 2 Fuse Blocks .............................................................................................................. 18
Figure 3 Motor Overload ...................................................................................................... 18
Figure 4 Wash Pump Timer .................................................................................................... 19
Figure 5 Final Rinse Timer .................................................................................................... 19
Figure 6 Dual Float Switch .................................................................................................... 20
Figure 7 Tank Heat Thermostats ............................................................................................ 21
Figure 8 Booster Thermostat Locations (Electric) ................................................................ 21
Figure 9 Booster High Limit Thermostat (Electric) .............................................................. 21
Figure 10 Vacuum Breaker ...................................................................................................... 25
Figure 11 Parker Valve Replacement........................................................................................ 26
TABLE OF CONTENTS
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TABLE OF CONTENTS
CONTENTS (CONT.)
LIST OF FIGURES
Page
Figure 12 Asco Valve Replacement.......................................................................................... 28
Figure 13 Line Strainer ............................................................................................................ 29
Figure 14 Rear View High Limit.............................................................................................. 30
Figure 15 Tank Element Placement.......................................................................................... 30
Figure 16 Rear View of Electric Heating Element .................................................................. 30
Figure 17 Booster High Limit .................................................................................................. 31
Figure 18 Typical 40˚ Rise Booster.......................................................................................... 31
Figure 19 Typical 70˚ Rise Booster.......................................................................................... 31
Figure 20 Pump Assembly Breakdown .................................................................................... 33
Figure 21 Door Switch and Magnet ........................................................................................ 34
Figure 22 Panels ...................................................................................................................... 36
Figure 23 Door Assemblies ...................................................................................................... 38
Figure 24 Cable Pulley Assembly ............................................................................................ 40
Figure 25 Counterweight System ............................................................................................ 42
Figure 26 Wash & Rinse Assemblies ...................................................................................... 44
Figure 27 Track Assembly........................................................................................................46
Figure 28 Drain System............................................................................................................ 48
Figure 29 Wash Tank Components (Electric Heat) .................................................................. 50
Figure 30 Steam Coil Tank Heat .............................................................................................. 52
Figure 31 Steam Coil (Low Pressure) Tank Heat .................................................................... 54
Figure 32 Scrap Screens & Baskets.......................................................................................... 56
Figure 33 Piping without Booster ............................................................................................ 58
Figure 34 Piping with Steam Booster ...................................................................................... 60
Figure 35 Steam Booster (Mounted under Tank) .................................................................... 62
Figure 36 Side Mounted Steam Booster ................................................................................ 64
Figure 37 Low Pressure Steam Booster .................................................................................. 68
Figure 38 Electric Booster (Mounted under Tank) .................................................................. 70
Figure 9 Electric Booster 70˚ Rise (Side Mounted) .............................................................. 74
Side Mounted Booster Cabinet ................................................................................ 76
Figure 41 Pump Assembly........................................................................................................ 78
Figure 42 Machine Control Panel ............................................................................................ 80
Figure 43 Machine Control Cabinet ........................................................................................ 82
Figure 44 Booster Control Cabinet ........................................................................................ 84
Figure 45 Vent Fan Control Cabinet (Optional) ...................................................................... 86
Figure 46 Racks ........................................................................................................................ 88
iv
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v
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115, and
P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name “Champion” and
installed within the United States and Canada to be free from defects in material and workmanship for a period of one
(1) year after the date of installation or fifteen (15) months after the date of shipment by Champion, whichever occurs
first. [See below for special provisions relating to glasswashers.] The warranty registration card must be returned to
Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the
warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional
problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will
either repair or replace the defective machine or accept return of the machine for full credit; provided, however, as to
glasswashers, Champion’s obligation with respect to labor associated with any repairs shall end (a) 120 days after
shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion elects to repair, the labor
and work to be performed in connection with the warranty shall be done during regular working hours by a Champion
authorized service technician. Defective parts become the property of Champion. Use of replacement parts not
authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event
will Champion’s warranty obligation exceed Champion’s charge for the machine. The following are not covered by
Champion’s warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper
installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior
finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper
connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in
excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing
equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at
machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply
with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free from defects
in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is
found to exist within the warranty period Champion will replace the defective part without charge.
DI
SCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION’S WARRANTY IS ONLY TO
THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE.
CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES
SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION
DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED,
INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this
warranty or create any other obligation in connection with Champion Dishwashing Machines.
WARRANTY
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vi
SAFETY SUMMARY
Safety Symbols
The following symbols appear throughut this manual alerting you to potential hazards.
Statements associated with each symbol are printed on italics.
WARNING:
Warning statements indicate any condition or practice that could result in personal injury or
possible loss of life.
CAUTION:
Caution statements indicate any condition or practice which, if not strictly observed or
remedied, could result in damage to or destruction of the dishwasher.
NOTE:
Note statements indicate any condition or practice which, if observed, will help in the safe
completion of a task.
General Safety Rules
The following general safety rules must be observed in addition to the specific cautions
and warnings presented in this manual.
Your Champion pot and pan washer uses hot water to clean and sanitize a variety of wares.
Machine surfaces and wares become hot during and immediately following normal
operations. Operators should use caution when loading and unloading wares from
the machine.
Operators must NOT bypass a safety interlock or control(s) to operate unit.
The service and maintenance instructions contained in this manual are intended for qualified
service personnel. These instructions assume that you are trained in basic electricity and
mechanical theory. If you are not a trained technician, then do not attempt to adjust or
repair the dishwasher as serious personal injury or damage to the dishwasher may result.
SAFETY SUMMARY
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1
INTRODUCTION
Welcome to Champion....
and thank you for allowing us to take care of your dishwashing needs.
This manual covers several models. Model numbers are shown on the front cover.
Your machine has been completely assembled, inspected, and thoroughly tested at our factory
before it was shipped to your installation site.
This manual contains:
Warranty information
Operation and cleaning instructions
Maintenance instructions
Troubleshooting guide
Basic service information
Replacement parts lists
Electrical schematics
Complete and return your warranty registration card within ten (10) days after the installation of
your machine.
All information, illustrations and specifications contained in this manual are based upon the
latest product information available at the time of publication. Champion constantly improves its
products and reserves the right to make changes at any time or to change specifications or design
without notice and without incurring obligation.
For your protection, factory authorized parts should always be used for repairs.
Replacement parts may be ordered from your Champion authorized service agency. When
ordering parts, please supply the model number, serial number, voltage and phase of your
machine, the part number, part description, and quantity.
INTRODUCTION
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GENERAL
This manual covers the Champion pot, pan, and utensil door type washing machine. This
machine is fully automatic and is equipped with a 7.5 Hp wash pump motor. This model is
available for straight-through, corner or front-loading operation.
Standard Features
Balanced door system Interchangeable upper and lower
Detergent/chemical connection wash and rinse arms
provisions Door safety switch on each door
Low water tank heat protection Enclosure panels (front and sides)
Recessed, front-mounted controls External lift-out refuse basket
Six-inch diameter vent connections Fully automatic wash and rinse cycle
Hold-down grid Tank heater (choice of electric, steam
Ten-inch shelf on front-loading coils or steam injectors)
machines
Field convertible to corner model
Options & Accessories
Stainless Steel Booster (interplumbed and intewired)
Steam: 40˚F/23˚C-70˚F/39˚C rise (built in booster)
(externally mounted with cover for corner model)
Electric: 40˚F/23˚C rise (built-in)(externally mounted with cover for corner model)
70˚F/39˚C rise (externally mounted with cover)
NOTE:
ALL electric boosters require separate electrical connection.
Exhaust Fan, 1/3Hp
Stainless steel rack
Basket Rack P/N 109584
Pan Rack P/N 109585
Utility Rack P/N 109586
Bake Sheet Rack P/N 109587
GENERAL
2
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3
INSTALLATION
Unpacking
Your dishwasher was completely assembled, inspected, and thoroughly tested at our factory
before shipment to your installation site.
The pot, pan, and utensil washer is shipped on a single pallet.
• Optional components may have been shipped separately.
• Check your packing list thoroughly.
NOTE:
Care should be taken when lifting the machine. The piping under the base can be damaged.
Remove the dishwasher front panels if lifting from the front with a forklift.
BE SURE TO COMPLETE AND RETURN
THE WARRANTY CARD
INCLUDED WITH YOUR MACHINE
NOTE:
The installation of your pot, pan, and utensil washer must meet all applicable health and
safety codes and conform to good trade practice.
1. Immediately after unpacking your machine, inspect for any shipping damage. If damage is
found, save the packing material and contact the carrier immediately.
2. Check the interior of the dishwasher for the following items stowed inside:
• 1 set of dishracks
• Upper and lower spray arm assemblies
Warranty information packet
3. Move the dishwasher to its permanent location. Move the machine while on the skid.
Do not lift on any of the piping under the base.
INSTALLATION
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PERMANENT PLACEMENT
Special Tools-
• Bubble Level (3ft)
Perform the following steps to place the dishwasher in its permanent location.
1. Before moving the dishwasher into position, inspect the location site to ensure the electrical,
plumbing, and ventilation services (if required) are provided in the correct locations.
Compare the site connections with the dishwasher to ensure they will match when the
machine is set in its permanent location.
2. Remove the skid.
3. Place a 3ft. level on top of the pot and pan washer or inside the dishwasher on the track
assembly to level the dishwasher front to back. Adjust the level by turning the adjustable
feet. Level side to side with the level place on the top of the unit.
4. Remove the control cabinet cover and the right side panel for the booster cabinet
(if applicable), to expose the electrical terminal connection points.
Plumbing Connections
WARNING:
The installation of this unit must conform to local codes or, in the absence of local codes,
to all National Codes governing plumbing, sanitation, safety and good trade practices.
1. Incoming water supply line is 1” for water connections. Connect the hot water supply at the
final rinse piping connection located at the top right rear of machines with boosters.
2. A “Y” line strainer is provided by Champion for machines without boosters. A pressure
reducing valve (PRV) is provided by Champion for machines with built-in boosters.
3. If the incoming hot water supply pressure exceeds 25 psi [173 kPa], a PRV must be installed
and set to 20-22 psi [138-151 kPa] flowing pressure. The PRV may be purchased from
Champion or supplied by others.
4. Install a manual shut-off valve in the steam and water supply lines to accommodate servicing
the machine. The valve should be the same size as or larger than the supply line.
5. Provide a suitable gravity drain to connect to the 1-1/2" NPT machine drain connection.
INSTALLATION
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Electrical Connections
NOTE:
Electrical and grounding connections must comply with the National Electrical Code and/or
Local Electrical Codes.
WARNING:
When working on the unit, disconnect the electric service and tag it to indicate work is being
done on that circuit.
1. A qualified electrician should compare the electrical specifications on the machine electrical
connection plate (located inside the control cabinet) to the electrical power supply before
connecting to the incoming service at a fused disconnect switch.
2. The unit is phased at the factory. The phasing of the incoming service can be checked by the
rotation of the pump shaft. The pump shaft should rotate in the direction of the discharge,
indicated by an arrow on the casting. If the machine is out of phase, make changes at the
control cabinet main terminal block and not at the motor.
3. A knock-out plug is provided at the rear of the control cabinet for electrical service
connections. Electric booster requires a separate connection.
Ventilation
1. Stainless steel watertight ducting should be installed INSIDE the 6” diameter vent collar on
the top of the machine.
The machine requires 200 CFM @ 1/4" (SP), [95 Liters/sec].
2. There shall be a minimum of 8 air changes per hour of kitchen air.
CAUTION:
Exhaust air should not be vented into a wall, ceiling, or concealed space of a building.
Condensation will cause damage.
INSTALLATION
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CHEMICAL CONNECTIONS
!! ATTENTION POT AND PAN WASHER OWNER!!
Your pot and pan washer is designed to work best with liquid commercial dishwashing
chemicals. Detergents must be a commercial non-foaming liquid. Champion strongly
recommends that you contact a qualified chemical supplier to supply these products and to
set-up your machine for the first time.
1. Use a qualified detergent/chemical supplier.
2. Labeled control circuit connection terminals are provided in the control cabinet for detergent
and rinse agent dispensing equipment (supplied by others).
3. Refer to the wiring schematic for connection points. Signal connection points include:
• Detergent signal 120VAC, 1 Amp Max amp load.
• Rinse aid signal 120VAC, 1 Amp Max amp load.
4. A removable black plastic plug is provided on the lower left side of the wash tank, behind
the panel, for the installation of the detergent conductivity cell.
5. The detergent input tube should be located above the conductivity cell and the scrap screens.
6. Liquid product is available in 1 to 30 gallon containers and should be located within the
sight of the operator.
CAUTION:
Never use residential nonautomatic dishwashing detergents such as JOY™ or DAWN™, or
any other liquid designed for the handwashing of wares, in your machine. Extreme foaming
inside your Champion pot and pan washer will cause operation problems.
Rinse Aid Connections
1. Rinse aid injection system should be installed by a qualified detergent/chemical company.
2. A removable plug in the fill line on top of the machine, at the rear, will be the rinse
injection point.
3. Since the final rinse is controlled by the machine timer, rinse aid is only introduced during
this cycle.
4. Refer to the wiring schematic for the connection points in the form of two terminal screws.
3. The reservoir should be placed within sight of the operator with machine doors in the open
position. The liquid product is available in 1 to 6 gallon containers.
iI
N
INSTALLATION
6
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Installation of Dish Tables
1. Load and unload machine openings are 28-7/8”, therefore, table width should be 29” with a
3/4” turned down lip. (33-1/2” max entry).
2. The formed down lip of the dishtable should be placed inside the machine. The dishtable
should be pitched toward the dishwasher for proper draining by adjusting its leveling feet.
The dishtable should be sealed to the dishwasher.
Completing Installation
WARNING:
Do not insert racks into machine before tanks fill with water. Operating pumps dry will cause
pump seal damage and leakage that can result in a motor failure.
1. Remove any foreign material from inside the machine.
2. Check to ensure that drains and overflow pipes are operational and sealed.
3. Position scrap screens on supports above the tanks.
4. After plumbing and electrical connections are completed, fill the tank and wait 10
minutes. Check all plumbing connections for leaks.
5. Drain the tank and check the drain lines for leaks.
INSTALLATION
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OPERATION
INITIAL START-UP
Check your site to ensure that all plumbing and electrical connections have been properly made by
qualified personnel. Check the installation of chemical dispensing systems. Perform the following
steps to prepare your machine for operation.
1. Check the exterior of the machine for any foreign material and remove.
2. Check the interior of the machine for any foreign material and remove.
3. Remove the lower spray arms and the scrap screens.
4. Make sure that all loose tape, nut, bolts and paper have been removed from the interior.
5. Replace the scrap screen and clean if required.
6. Make sure that the upper and lower spray arms are in place and that the nozzles are clean. The
arms are held in place by knurled retaining screws. The arms are interchangeable.
7. Check the chemical supply containers and fill as required. Detergent may be introduced by hand,
for the first initial start up, on the top of the screens (follow chemical supplier’s directions).
8. Open the water supply valve. Check for leaks and take any corrective action that may be
needed.
9. Open the final rinse pet cock under the pressure gauge.
10. Check the drain and/or drain connections to ensure that drains are functional.
11. Turn the main power on at the breaker panel or fused disconnect switch.
8
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OPERATION
BASIC OPERATION
Perform the following steps to prepare and load your wares for washing.
1. Scrap and rinse wares to remove any heavy food particles and other debris.
2. Place wares into rack.
3. Place rack into the machine and close all doors.
4. Flip the power toggle switch, located on the control cabinet, to ON.
5. The power ON red light will glow and the machine should begin to fill.
6. Wait until the machine has stopped filling. Check for leaks and observe the wash
temperature gauge. The minimum wash temperature is 150˚F.
7. Turn the wash cycle timer face counterclockwise to stop (2 minutes). Push the GREEN start
button, machine will start. The GREEN in-cycle light will remain on. During the final rinse
(15 seconds) check the rinse temperature gauge. The minimum temperature for the final
rinse is 180˚F.
8. If for any reason the doors are opened during the cycle, the machine will stop. Closing the
doors will restart the machine where the cycle was stopped at timewise.
9. Check the Detergent/Rinse Aid feed during the machine operation.
10. For best results, clean the scrap screens and scrap baskets after each meal period. REPLACE
the tank water every 8 hours of operation.
11. Check the chemical supply. Replenish any chemicals as needed.
12. Follow the Maintenance section of this manual for DAILY and WEEKLY maintenance.
CAUTION:
DO NOT leave water in tank overnight.
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MAINTENANCE
MAINTENANCE
The efficiency and life of your machine is increased by regularly scheduled preventive maintenance.
A well maintained machine gives better results and service. An investment of a few minutes of
daily maintenance will be worthwhile.
The best maintenance you can provide is to keep your machine clean. Components that are not
regularly cleaned and flushed will clog and become inoperative.
Intervals shown in the following schedules represent an average length of time between necessary
maintenance. Maintenance intervals should be shortened whenever your machine is faced with
abnormal working conditions, hard water, or multiple shift operations.
CLEANING
Daily-Every 8 Hours of Operation
1. Turn power switch to OFF.
2. Drain the tank and flush with water.
2. Remove all scrap screens, scrap baskets and pull drain lever to drain water. Clean inside of
tank and flush with clean water. Backflush scrap screens and basket until clean. Do not strike
screens or basket against solid objects.
3. Remove the spray pipes. Remove the end plug from each spray pipe. Flush pipe and nozzles
until clean. Do not strike spray pipes against solid objects. Check bearings in arms to
ensure that they are clean of any debris and do not need replacing. Reinstall spray pipes.
At the End of Day
1. Drain the machine.
2. Check and clean scrap screens, scrap basket and pump suction screen.
3. Clean the spray arms.
4. Wash inside of machine with fresh water (tank, sides and top).
CAUTION:
Do not hose down the exterior of the machine with water.
5. Leave the doors open to aid in drying the interior of the machine.
6. Clean the exterior of machine with a mild soap solution.
6. Check detergent and rinse aid additive, replenish if necessary.
7. Report any unusual conditions to your supervisor.
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MAINTENANCE
PREVENTATIVE MAINTENANCE SCHEDULES
Daily Maintenance Requirements
1. Check the chemical supply containers and replenish as needed.
2. Inspect the scrap screens and baskets for bent or damaged parts.
3. Check the spray arm bearings and make sure that arms turn freely.
4. Check pump motor for leaks around shaft.
5. Check thermometers for proper readings.
Weekly Maintenance Requirements
1. Inspect for leaks including all piping and supply connections. Tighten or repair as needed.
2. Inspect the door for proper fit and ease of operation.
3. Check the operation of door safety switches.
4. Thoroughly clean any residue from the exterior of machine.
5. Check drain/overflow tube for leaks.
Semi-Annual Maintenance Requirements
1. Inspect all chemical connections and supply tubing for leaks.
2. Check the building drain system and clean as needed.
Yearly Maintenance Requirements
1. Inspect the installation site for cleanliness and any foreign material around the machine. Clean
as required.
2. Check the overall condition of the machine. Replace any worn or damaged parts.
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MAINTENANCE
12
DELIMING
Your dishwasher should be delimed regularly as required. This will depend on the mineral
content of your water. Inspect your machine interior for lime deposits. If deliming is required, a
deliming agent should be used for best results. Consult your chemical supplier for proper type
and procedures.
/1ffl>j
DANGER:
)Deliming
solution, rinse agents, or other acids must not come in contact with household
bleach (sodium hypochlorite) or any chemicals containing chlorine, iodine, bromine, or
fluorine. Mixing may cause hazardous gases to form. Consult your chemical supplier
Remove all racks and wares from the machine.
Remove chemical pick-up tubes from the containers and place in a catch pan on the floor.
Place each tube in a container of fresh water and prime the chemical lines for several minutes
to throughly flush chemical from the lines. Leave pick-up tubes out of their containers.
Drain the machine and refill with fresh water.
Spray interior walls with deliming solution and let stand for 5 or 10 minutes depending on
the amount of buildup.
Open door and add deliming solution (per chemical supplier's instructions) directly in
wash tank.
PP-28 holds 24 US gallons (90.8 Liters) of water.
Close doors.
Push start button and run an automatic cycle.
Repeat steps 3 and 4 if necessary.
Drain machine.
Open door and inspect interior for mineral deposits. Repeat steps 3-10 if required.
Run two (2) additional cycles to flush all deliming chemicals from machine.
Drain and refill machine.
Replace chemical pick up tubes in containers and prime chemical dispensing system.
Deliming process is complete.
LUBRICATION
There are two lubrication points on the pump assembly
motor. The pump motor should be greased every 100
hours of running time with a high temperature and
high pressure bearing grease. DO NOT over
lubricate. One to two pumps of the grease gun is
sufficient.
Figure 1
Lubrication Points
Figure 1
Lubrication Points
MAINTENANCE
DELIMING
Your dishwasher should be delimed regularly as required. This will depend on the mineral
content of your water. Inspect your machine interior for lime deposits. If deliming is required, a
deliming agent should be used for best results. Consult your chemical supplier for proper type
and procedures.
DANGER:
Deliming solution, rinse agents, or other acids must not come in contact with household
bleach (sodium hypochlorite) or any chemicals containing chlorine, iodine, bromine, or
fluorine. Mixing may cause hazardous gases to form. Consult your chemical supplier.
1. Remove all racks and wares from the machine.
2. Remove chemical pick-up tubes from the containers and place in a catch pan on the floor.
3. Place each tube in a container of fresh water and prime the chemical lines for several minutes
to throughly flush chemical from the lines. Leave pick-up tubes out of their containers.
4. Drain the machine and refill with fresh water.
5. Spray interior walls with deliming solution and let stand for 5 or 10 minutes depending on
the amount of buildup.
6. Open door and add deliming solution (per chemical supplier’s instructions) directly in
wash tank.
• PP-28 holds 24 US gallons (90.8 Liters) of water.
7. Close doors.
8. Push start button and run an automatic cycle.
9. Repeat steps 3 and 4 if necessary.
10. Drain machine.
11. Open door and inspect interior for mineral deposits. Repeat steps 3-10 if required.
12. Run two (2) additional cycles to flush all deliming chemicals from machine.
13. Drain and refill machine.
14. Replace chemical pick up tubes in containers and prime chemical dispensing system.
15. Deliming process is complete.
LUBRICATION
There are two lubrication points on the pump assembly
motor. The pump motor should be greased every 100
hours of running time with a high temperature and
high pressure bearing grease. DO NOT over
lubricate. One to two pumps of the grease gun is
sufficient.
12
Grease
Fittings
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Champion PP-28 User manual

Category
Dishwashers
Type
User manual
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