Toro Brake Lever Kit, 2006 and Before TX Compact Utility Loader Installation guide

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Form No. 3357-908 Rev A
Brake Lever Kit
For 2006 and Before TX Compact Utility Loaders
Model No. 114–1261
Installation Instructions
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
1
No parts required
Remove the brake lever.
Right control panel plate
1
Brake lever
1
Bushing
1
Leaf spring
1
Shoulder bolt
1
Locknut
1
Cotter pin
1
2
Knob
1
Install the new brake lever.
Step
1
Removing the Brake Lever
No Parts Required
Procedure
1. R emo v e and sa v e the 4 bolts securing the right
control panel plate and remo v e and discard the
plate ( Figure 1 ).
Figure 1
1. Bolt 2. Right control panel plate
2. If y ou are installing this kit on a European,
CE cer tified compact utility loader , remo v e
the loader ar m lev er loc k, spring, w asher , and
hair pin cotter from the plate before discarding
it ( Figure 2 ). Y ou will need to install these par ts
on the new plate .
© 2007—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Printed in the USA.
All Rights Reserved
Figure 2
1. Loader arm lever lock 3. Washer
2. Spring 4. Hairpin cotter
3. R emo v e the cotter pin ( Figure 3 ) and clevis
pin ( Figure 4 ) whic h secure the brak e cable
clevis to the brak e lev er . Discard the cotter pin
and sa v e the clevis pin for use in installing the
brak e cable clevis to the new brak e lev er .
Figure 3
1. Cotter pin
Figure 4
1. Clevis pin
4. R emo v e and discard the shoulder bolt and n ut
securing the brak e lev er ( Figure 5 ).
Figure 5
1. Shoulder bolt
2. Nut
5. R emo v e and discard the brak e lev er ( Figure 6 ).
2
Figure 6
1. Brake lever
Step
2
Installing the New Brake
Lever
Parts needed for this step:
1
Right control panel plate
1
Brake lever
1
Bushing
1
Leaf spring
1
Shoulder bolt
1
Locknut
1
Cotter pin
1
Knob
Procedure
1. If y ou are installing this kit on a European,
CE cer tified compact utility loader , install the
loader ar m lev er loc k, spring, w asher , and
hair pin cotter onto the new plate ( Figure 7 ).
Figure 7
1. Loader arm lever lock 3. Washer
2. Spring 4. Hairpin cotter
2. Install the bushing and leaf spring onto the
new brak e lev er as illustrated in Figure 8 .
Figure 8
1. Bushing 3. Leaf spring
2. Brake lever
3. Install the brak e lev er assembly to the traction
unit using the new shoulder bolt and loc kn ut
( Figure 9 ).
3
Figure 9
1. Shoulder bolt 2. Locknut
4. P osition the brak e cable clevis onto the brak e
lev er and secure it with the clevis pin y ou
remo v ed previously ( Figure 10 ).
Figure 10
1. Clevis pin
5. Secure the clevis pin with a new cotter pin,
bending the ends to hold it in place ( Figure 11 ).
Figure 11
1. Cotter pin
6. Install the new right control panel plate o v er
the brak e lev er and secure it with the 4 bolts
y ou remo v ed previously ( Figure 12 ),
Figure 12
1. Bolts removed previously 3. Right control panel plate
2. Knob
7. Install the brak e lev er knob ( Figure 12 ).
8. Place the brak e in the On position.
4
9. Star t the engine .
10. Mo v e the traction unit using the traction
control handle .
T he engine should stop . If it does not, and
the traction unit mo v es , ensure that the brak e
cable is connected to the brak e lev er and install
it using the clevis pin and cotter pin. If the
cable w as connected, ha v e y our brak es c hec k ed
b y an A uthorized Ser vice Dealer .
11. Star t the engine .
12. Place the brak e in the Off position.
13. Mo v e the traction unit using the traction
control handle .
If the engine stops when y ou tr y to mo v e ,
complete the follo wing:
A. Loosen the bolts securing the brak e loc king
plate ( Figure 13 ).
Figure 13
1. Bolts
2. Brake locking plate (under
the right control panel
plate)
B . Slide the brak e loc king plate forw ard and
tighten the screws .
C . R e peat ste ps 11 through 13 to test the
adjustment.
5
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