Pottinger HIT 130 A Operating instructions

Brand: Pottinger

Model: HIT 130 A

Type: Operating instructions

/PERATOR@S MANUAL

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4RANSLATION OF THE ORIGINAL /PERATING -ANUAL

Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.

.R 99 2162.GB.80I.0

Tedder

HIT 130 A

(Type 2162 : +..01001)

ALLG./BA SEITE 2 / 0000-GB

Important information concerning Product

Liability.

According to the laws governing product liability, the manufacturer and dealer are obliged to hand the

operating manual to the customer at the time of sale, and to instruct them in the recommended operating,

safety, and maintenance regulations. Conﬁrmation is necessary to prove that the machine and operating

manual have been handed over accordingly.

For this purpose,

- document A is to be signed and sent to Pöttinger,

- document B remains with the dealer supplying the machine,

- and the customer receives document C.

In accordance with the laws of product liability, every farmer is an entrepreneur.

According to the laws of product liability, property damage is damage caused by a machine and not to

it. An excess of Euro 500 is provided for such a liabilioty.

In accordance with the laws of product liability, entrepreneurial property damages are excluded from

the liability.

Attention! Should the customer resell the machine at a later date, the operating manual must be given

to the new owner who must then be instructed in the recommended regulations referred to herein.

GB Dear Farmer

You have just made an excellent choice. Naturally we are very happy

and wish to congratulate you for having chosen Pöttinger. As your

agricultural partner, we offer you quality and efﬁciency combined with

reliable servicing.

In order to assess the spare-parts demand for our agricultural machines

and to take these demands into consideration when developing new

machines, we would ask you to provide us with some details.

Furthermore, we will also be able to inform you of new developments.

Dokument D

GB-0600 Dokum D Anbaugeräte

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

T Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating

devices at hand.

T Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.

T Tyres checked re. correct pressure.

T Wheel nuts checked re. tightness.

T Drive shaft cut to correct lenght.

T *VYYLJ[WV^LY[HRLVɈZWLLKPUKPJH[LK

T Fitting to tractor carried out: to three-point linkage

T Trial run carried out and no defects found.

T Functions explained during trial run.

T Pivoting in transporting and operating position explained.

T Information given re. optional extras.

T Absolute need to read the operating manual indicated.

Please check. X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR

PRODUCT DELIVERY

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

- document B stays with the specialist factory delivering the machine.

- document C stays with the customer.

- 4 -

0700-GB-INHALT_2162

TABLE OF CONTENTS

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The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine

conforms to the engineering guideline regulations and the other relevant EU guidelines.

EU Declaration of Conformity

By signing the EU Declaration of Conformity, the manufacturer declares that the machine

being brought into service complies with all relevant safety and health requirements.

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495.173

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CE sign ...................................................................... 4

Meaning of warning signs.......................................... 4

ATTACHING TO THE TRACTOR

Attachment to tractor ................................................ 5

Hydraulic connection ................................................. 5

Drive shaft .................................................................. 5

Lowering .................................................................... 6

WORKING- AND TRANSPORTPOSITION

Conversion from working to transport position (from

2007 model) ............................................................... 7

Conversion from transport to working position (from

2007 model) ............................................................... 8

Conversion from working to transport position (up to

2006 model) ............................................................... 9

Conversion from transport to working position (up to

2006 model) ............................................................. 10

Driving on public roads ............................................ 11

OPERATION

General guidelines for working with the machine .... 12

Hydraulic control device (ST) ................................... 12

Raising front rotary units.......................................... 12

Adjustment of rotor inclination ................................ 13

Adjustment of tines .................................................. 13

Setting the feeler wheel ........................................... 13

Adjustment of trailing wheels .................................. 13

Trap sheet 1) ............................................................ 14

ADJUSTMENTS

Adjustments before operation ................................. 15

Adjusting inclination angle of rotary units ................ 15

MAINTENANCE

Safety point ............................................................. 18

General maintenance hints ...................................... 18

Cleaning of machine parts ....................................... 18

Parking in the ope .................................................... 18

Winter storage ......................................................... 18

Drive shafts .............................................................. 18

Hydraulic unit ........................................................... 18

Maintenance and repair ........................................... 19

Lubrication points .................................................... 19

Intake transmission ................................................. 19

Changing tines ......................................................... 20

Tine adjustment ....................................................... 20

TECHNICAL DATA

Tecnical Data ........................................................... 21

Position of Vehicle Identification Plate .................... 21

The defined use of the rotary tedder ....................... 21

SUPPLEMENT

Recommendations for work safety ......................... 24

Driveshaft ................................................................. 25

Lubrication chart ...................................................... 28

Lubricants ................................................................ 29

Hydraulicplain .......................................................... 31

- 5 -

0600_GB-Anbau_2162

Safet hints:

see supplement-A1

points (8a. - 8i.)

1) Only necessary when used with optional extras

Drive shaft

Before operation, check lengths of drive shafts and adapt

if necessary (see chapter "Adaption of Drive Shaft" in

supplement B also).

Hydraulic connection

There must be at least a double-action hydraulic

connection available on the tractor.

Connecting hydraulic system to the tractor

- Only connect hydraulic system to the tractor when

stopcock is closed (position A).

EW1) Connect the plug-in connection with the ”red” dust

cap to the single action control valve.

DW Connect both plug-in connections with the ”blue”

dust caps to the double action control valve.

TD44/94/1

TD 26/92/16

Attachment to tractor

1. Attach shaft to tractor´s linkage drawbar.

Important!

The tractor linkage drawbar must be movable (A-B)

- Left and right lifting struts (4) must be of equal

length.

2. Secure fixing bolts using linch pin (V).

3. Fix the hydraulic lower link (5) in such a way that

the machine cannot swing out sideways.

4. Raise jackstand (10) and secure with bolt.

Up to 2005 model

From 2006 model

Important!

Always connect

wide angle joint

to tractor, not to

machine! 1)

ATTACHING TO THE TRACTOR

- 6 -

0600_GB-Abstellen_2162

LOWERING THE MACHINE

- Close stopcock on every connector (pos. A) and then

disconnect hydraulic lines from tractor.

- Disconnect appliance from tractor.

Attention!

When parking machine in working position,

ensure stability (tipping).

Should problems occur when disconnecting:

- Move servo-valve (ST) briefly to "lower" position (s).

Doing this will reduce any possible pressure remaining

in the connector and allows a trouble-free disconnection

of the hydraulic lines.

The machine can be lowered both from the working position

and from the transport position.

- Park machine stabily!

- Secure implement from rolling using wheel

chocks!

- Swing support stand down (5a)

- secure with locking pin (B)

Up to 2005 model

From 2006 model

- Pull off drive shaft and rest on support.

Do not rest drive shaft on safety chain!

Attention!

Park machine

stabily!

Secure implement

from rolling!

Lowering

TD 26/92/16

Pos. E

Pos. A

- 7 -

0701_GB-Arbeitsstellung_2162

WORKING- AND TRANSPORTPOSITION

Conversion from working to transport position (from 2007 model)

Attention!

Safet hints: see

supplement -A1

points (8a. - 8i.)

Changing from

working position

to transport

position is only to

be carried out on

even, firm ground.

The tractor must

be standing still

or travelling

slowly forwards.

Tractor must not

be under brakes

during swivelling

procedure.

TD44/94/8

Note!

Trailing wheels (N)

set themselves in

correct position

only after travel

begins.

Attention!

Drive must not

be switched on

when in transport

position!

- risk of damage

Turn drive off!

Swivelling procedure:

1. Extend drawbar cylinder (1) until frame is standing

approx. horizontal

2. Begin swivelling procedure

Make sure that swivel area is free and that nobody is

standing in the danger area.

- Pull valve lever (3) forward using rope

- Use double action control valve (ST)

- Move tractor slowly forward

- Swivel rotary units completely in

Note!

Operate control valve (ST) until

- the hydraulic wheels (H) are completely turned

out

or (for machines with feeler wheels 1))

- all feeler wheels are folded up

3. Release the rope

Note!

Move hydraulic control valve (ST) into float

position when transporting

- 8 -

0701_GB-Arbeitsstellung_2162

WORKING- AND TRANSPORTPOSITION

Changing from working position to

transport position is only to be carried out

on even, firm ground.

The tractor must be standing still or

travelling slowly forwards.

Note!

Do not swivel to contour line!

Fold feeler wheel (T) down

Attention!

Stand clear of

implement‘s

swivel range.

Tractor must not

be under brakes

during swivelling

procedure.

Conversion from transport to working position (from 2007 model)

Swivelling procedure:

1. Extend drawbar cylinder (1) out (1 cm)

- Hinged bracket (2) is released

2. Begin swivelling procedure

Make sure that swivel area is free and that nobody is

standing in the danger area.

- Pull valve lever (3) forward using rope

- Use double action control valve (ST)

- Swivel rotary units out into working position.

Note!

Operate control valve (ST) until the machine

is completely swivelled out. Carry out this

procedure in one constant operation

3. Release the rope

- 9 -

0701_GB-Arbeitsstellung_2162

WORKING- AND TRANSPORTPOSITION

Activate control valve (ST) until

- hydraulic wheels (H) are completely turned out

For machines with feeler wheels 1)

- all feeler wheels are folded up.

Attention!

Trailing wheels (N) set themselves in correct

position only after travel begins.

Attention!

Tractor must not be under brakes during

swivelling procedure.

Attention!

Drive must not be switched on when in

transport position!

- risk of damage!

Turn drive off!

1. Drive tractor forward

- all wheels must be trailing (H).

2. Make sure that swivel area is free and that nobody is

standing in the danger area.

3. Swivel rotary unit to the rear.

Use double action control valve (ST)

4. Close stop valves (position A)

For safety, travel on roads only with stop valves

closed!

TD44/94/8

Conversion from working to transport position (up to 2006 model)

Attention!

Safet hints: see

supplement -A1

points (8a. - 8i.)

Changing from

working position

to transport

position is only to

be carried out on

even, firm ground.

The tractor must

be standing still

or travelling

slowly forwards.

- 10 -

0701_GB-Arbeitsstellung_2162

WORKING- AND TRANSPORTPOSITION

Attention!

Stand clear of

implement‘s

swivel range.

Conversion from transport to working position (up to 2006 model)

Attention!

Tractor must not be under brakes during

swivelling procedure.

• Changing from working position to

transport position is only to be carried

out on even, firm ground.

The tractor must be standing still or

travelling slowly forwards.

Note!

Do not swivel to contour line!

1. Open stop valve (pos. E)

2. Fold feeler wheel (T) down

TD44/94/8

Pos. E

Pos. A

3. Make sure that swivel area is free and that

nobody is standing in the danger area.

4. Swivel rotary units out into working position.

• Use double action control valve (ST)

5. Close stop valves (position A)

- 11 -

0700_GB-Straßenfahrt_2162

ROAD TRAVEL

• Observe the official regulations of your country.

• Travelling on open roads may only be carried out as

described in chapter "Transport position".

• Close all hydraulic circuits (A).

• Protection devices must be in proper condition.

• Before travelling bring all swivelling parts into their

correct positions and secure against dangerous

changes to position.

• Check that lighting functions before travelling.

• Important information can also be found in the

supplement of this operating manual.

Driving on public roads

Hydraulic lower link

- Fix the hydraulic lower link (U) in such a way that the

machine cannot swing out sideways.

Attention!

Observe the official

regulations of

your country.

- 12 -

0700_GB-Einsatz_2162

OPERATION

Safety hints!

(see supplement-

A1 points 1, 2, 3

and 4)

Important points befor starting work

1. Turn p.t.o. on.

Turn the p.t.o. on only when all safety devices (coverings,

protective aprons, casings, etc.) are in proper condition

and attached to the implement in the correct protective

positions.

2. Switch-on the machine only in working position

and do not exceed the prescribed power take-

off speed (for example max. 540 rpm).

P.t.o. speed max. = 540 rpm

The most favourable p.t.o. rpm is about 450 rpm.

Caution!

Do not enter rotor area while driving motor is

running.

- Choose the speed of travel so that all crops are picked

up thoroughly.

- In cases of overloading, shift down one gear.

495.173

Hydraulic control device (ST)

- Put hydraulic control device (ST) into "free gear" (floating

position or "lower").

General guidelines for working with the machine

Raising front rotary units

When driving over obstacles or out of working area, front

rotary units can be raised using drawbar cylinder.

Tines are then away from the ground and therefore

protected against damage.

- 13 -

0700_GB-Einsatz_2162

OPERATION

Adjustment of rotor inclination

Trailing axles can be adjusted within swivel range with

excentric (A).

- loosen screw (B)

- turn excentric (A) with ring spanner

- 1 stage = 3° rotary inclination adjustment

- tighten screw (B)

Additional fixing possibilities in 2 positions

Adjustment of tines

It is also important that tine inclination

is correct (see chapter "USE").

S1S2

TD 16/96/2

A lot of fodder = greater angle.

Not much fodder = smaller angle.

Adjustment of trailing wheels

Raise or reduce spring tension with spring (F)

- tighten or loosen screw (M)

Setting the feeler wheel

• Select a gap as small as possible between feeler wheel

and tines (A)

- Insert pin (B) in relevant position depending on amount

of forage

- then tighten bearing pipe free from play with tension

lever (H).

175-04-14

- 14 -

0700_GB-Einsatz_2162

OPERATION

092-06-04

Trap sheet 1)

- Secure the trap sheet for operation and transport with bolts (B)

(Only necessary for variants with manual swath apron)

1) Optional extra

- 15 -

0701_GB-Einstellungen_2162

ADJUSTMENTS

Important!

The

distance (X)

between drive shaft and linkage

drawbar should be at least 120 mm when in working

position (standard). Take note of distance ”X” particularly

when travelling over humps.

Attention!

Do not travel in reverse in working

position!

(If necessary only slowly and particularly

carefully)

Set draw bar height

- Distance

H = 390 mm

Adjustments before operation

Caution!

All work in the

immediate area

of the rotors may

only be carried

out when the

p.t.o. is switched

off.

Adjusting inclination angle of rotary units

Adjust rotary inclination (from 2007 model)

Inclination adjustment takes place through:

- hydraulic cylinder on drawbar

- using double-action hydraulic control valve

Normal adjustment takes place through:

- turning the threaded spindle (1)

06-07-07

06-07-08

Setting machines without feeler wheel

Setting measurement T = 60 mm “ﬂat”

T = 37 mm “steep”

Note!

Swivelling bracket (K) must be fitted in hole (1)

Setting machines with feeler wheel 1)

Setting measurement T = 15 mm “ﬂat”

T = 0 mm “steep”

Note!

Swivelling bracket (K) must be fitted in hole (2)

1) O

ptional equipment

- 16 -

0701_GB-Einstellungen_2162

ADJUSTMENTS

1) O

ptional equipment

Set working depth (up to machine no. 1031)

Setting working depth is carried out by

- turning the threaded spindle (1)

Setting machines without feeler wheel

Setting measurement T = 60 mm “ﬂat”

T = 37 mm “steep”

Setting machines with feeler wheel 1)

Setting measurement T = 15 mm “ﬂat”

T = 0 mm “steep”

Optimum setting is when

- pin (B) is located almost in the middle of slot (L)

Note!

For machines with feeler wheel and setting T =

0 mm “steep”, the height of the ploughing disc

can be lowered to 330 mm if need be.

Caution!

All work in the

immediate area

of the rotors may

only be carried

out when the

p.t.o. is switched

off.

- 17 -

0701_GB-Einstellungen_2162

ADJUSTMENTS

1) O

ptional equipment

Set working depth (up to machine no. 1030)

Setting working depth is carried out by

- turning the threaded spindle (1)

Setting machines without feeler wheel

- inserting bracket in position “H”

- Setting measurement T = 20 mm “ﬂat”

T = 5 mm “steep”

Setting machines with feeler wheel 1)

- inserting bracket in position “V”

- Setting measurement T = 31 mm “ﬂat”

T = 20 mm “steep”

Optimum setting is when

- pin (B) is located almost in the middle of slot (L)

Caution!

All work in the

immediate area

of the rotors may

only be carried

out when the

p.t.o. is switched

off.

- 18 -

0400_GB-BA-Allg. Wartung

Parking in the ope

When parking in the open for

long periods of time, clean

piston rods and then coat

with grease.

FETT

TD 49/93/2

Safety

points!

• Turn engine off

when adjustment,

service and repair

work is to be

done.

• Do not work un-

der the machine

without safe

support.

• Retighten all

screws after the

first hours of

operation..

General maintenance hints

In order to keep the implement in

good condition after long periods

of operation, please observe the

following points:

- Tighten all screws after the first

hours of operation.

In particular check:

- blade screws on the mowers

- tine screws on the swather and tedder.

Spare part

a. The original components and accessories have

been designed especially for these machines and

appliances.

b. We want to make it quite clear that components and

accesories that have not been supplied by us have

not been tested by us.

c. The installation and/or use of such products can,

therefore, negatively change or influence the

construction characteristics of the appliance. We are

not liable for damages caused by the use of components

and accessories that have not been supplied by us.

d. Alterations and the use of auxiliary parts that are

not permitted by the manufacturer render all liability

invalid.

Cleaning of machine parts

Attention! Do not use high-pressure washers for the

cleaning of bearing- and hydraulic parts.

- Danger of rust!

- After cleaning, grease the machine according to the

lubrication chart and carry out a short test run.

- Cleaning with too high pressure may do damage to

varnish.

Safety point

• Turn engine off when adjustment, service and repair

work is to be done.

Hydraulic unit

Caution! Danger of injury or infection!

Under high pressure, escaping fluids can penetrate

the skin. Therefore seek immediate medical help!

After the first 10 operating hours and then every

consecutive 50 operating hours

- Check the hydraulic unit and lines for tightness and

retighten screw connections if necessary.

Before operation

- Check hydraulic hoses for wear.

Replace worn or damaged hydraulic hoses immediately.

The replacement hoses must meet the manufacturer’s

technical requirements.

Hose lines are subject to natural ageing. The period of

use should not exceed 5 – 6 years.

Winter storage

- Thoroughly clean machine before storage.

- Put up protection against weather.

- Change or replenish gear oil.

- Protect exposed parts from rust.

- Lubricate all greasing points according to lubrication

chart.

Drive shafts

- see notes in the supplement

For maintenance please note!

The instructions in this operating manual are always

valid.

In case there are no special instructions available, then

the notes in the accompanying drive shaft manufacturer´

instructions are valid.

Repair In-

structions

Please refer to

repair instructions

in supplement (if

available)

MAINTENANCE

- 19 -

0401_GB-Wartung_2162

MAINTENANCE GB

Maintenance and repair

In order to keep the implement in good condition even

after a longer service life, please observe the following

advice.

- Retighten all screws after the first hours of

operation.

In particular the tine connections (12 kpm), the tine

bar connections (9 kpm) and the slewing headstock

connections should be checked.

- Always keep the stipulated air pressure in the tyres.

- Grease the lubrication points in accordance with the

regulation (see lubrication schedule).

Grease the lubrication nipples with universal grease

after every 20 hours of operation.

- Before leaving the machine over winter, oil all the joints

well and grease all bearings.

Lubrication points

Symbols have been stuck on the machine at various points.

These indicate one or more lubrication points.

• Grease lubrication points

according to lubrication chart.

Intake transmission

- Change oil after the first 50 operating hours.

- Under normal operating conditions, oil is to be changed

annually.

- Change oil after 100h at the latest.

Beware!

Retighten all

screws after the

first hours of

operation.

FETT

1 Oil fill screw with ventilation

2 Oil level screw

3 Oil drain screw

Important!

- When measuring oil level (2) machine must be standing

exactly level.

0,8 Liter

SAE 90

- 20 -

0401_GB-Wartung_2162

MAINTENANCE GB

TD 7/95/3

Drehrichtung

direction of rotation

12 kpm

S1S2

TD 16/96/2

Tine adjustment

Tine position can be altered by turning the tine carrier

(80).

• Position "S1"

Standard position (ex factory)

• Position "S2"

For use under difficult conditions, e. g. with very

dense, awkward forage. This tine position increases

the strewing action.

• Direction of rotation "R"

Be aware of this when installing tines.

TD16/96/1

Changing tines

- Remove broken tine after loosening the hexagonal nut

and fit new tine.

- For correct fitting observe the direction of the rotors!

- Tighten hexagonal screw with 12 daNm (= 12 kpm).

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Pottinger HIT 130 A Operating instructions

Brand: Pottinger

Model: HIT 130 A

Type: Operating instructions

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