Honeywell ST9141A1002 User manual

Honeywell
Brand
Honeywell
Model
ST9141A1002
Category
Mobile air conditioners
Type
User manual
1 69-0780
LIGHT-EMITTING DIODE (LED) INDICATIONS:
LED flashing dim-bright indicates normal operation.
LED off when control is powered indicates defective
control.
LED on continuously when control is powered indicates
defective control.
LED flashing in a cycle with LED on followed by one
or more off pulses indicates the following system
errors.
Number
of Off
Flash
Pulses System Condition
1 Burner limit circuit is open.
2 Primary limit circuit is open.
3 Pressure switch circuit is improp-
erly closed.
4 Control is in lockout due to air
not circulating (overheating).
Installation
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous condi-
tion.
2. Check the ratings and specifications given in the
instructions and on the product to ensure the product is
suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out the product
operation as provided in these instructions.
CAUTION
Disconnect power supply before wiring to pre-
vent electrical shock or equipment damage.
Location and Mounting
The ST9141A1002 is mounted in the appliance wiring
compartment using four No. 6 screws (obtained locally)
through holes on the corners of the enclosure.
Wiring
All wiring must comply with local codes and ordi-
nances. Disconnect power before making wiring connec-
tions. Refer to Fig. 1 for standard wiring connections. Refer
to Fig. 2 for an internal schematic.
C.H. • 6-93 • ©Honeywell Inc. 1993 • Form Number 69-0780
ST9141A1002 Electronic Fan Timer
Application
The ST9141A1002 Electronic Fan Timer integrates con-
trol of all combustion blower and circulating fan operations
in a gas warm air appliance. This control is the central
wiring point for most of the electrical components in the
furnace. The basic purposes of the ST9141A1002 are to
monitor the thermostat for heat, cool, and fan demands and
run the induced draft blower motor and up to a two-speed
circulating fan as required. The ST9141A1002 monitors an
spdt pressure switch, burner limit and primary limit. A
Honeywell SV9500 Hot Surface Pilot Ignition System
Control manages the burner, which is energized through
the pressure switch. A light-emitting diode (LED) indicates
system status.
In addition, this model includes electronic air cleaner
and humidifier convenience terminal connections.
NOTE: Use this control to replace an identical ST9141A1002
Electronic Fan Timer only. This control is not for use in
general applications.
Specifications
ELECTRICAL RATINGS:
Power Requirements:
Voltage: 18-30 Vac, 60 Hz.
Contact Ratings:
Combustion Blower:
1.5A Full Load, 10A Locked Rotor at 115 Vac.
.75A Full Load, 5A Locked Rotor at 230 Vac.
Reduce full load rating by humidifier load.
Circulating Fan (Heat-Cool Speed):
15A Full Load, 30A Locked Rotor at 115 Vac.
7.5A Full Load, 15A Locked Rotor at 230 Vac.
Reduce full load rating by electronic air cleaner
load.
Thermostat Load: 0.06A plus ignition system current
draw.
ON/OFF DELAY SETTINGS:
Heat Speed:
Delay On: 30 seconds, fixed.
Delay Off: 60, 100, 140 or 180 seconds, field
adjustable.
Cool Speed:
Delay On: 6 seconds, fixed.
Delay Off: 60 seconds, fixed.
Timing Tolerance: Larger of ±5% or ±2 seconds.
POSTPURGE TIMING: 5 seconds.
ENVIRONMENTAL RATINGS
Temperature: -40° to +175° F [-40° to +79° C].
Humidity: 5 to 95%, noncondensing.
!
2
Fig. 1—Typical ST9141A1002 wiring connections.
UNUSED
M5607
G
W
C
Y
R
FUSE
AIR CLEANER
LO
ML
MH
HI
CIRCULATING
FAN
STARTING
CAP
BURNER
LIMIT
PRIMARY
LIMIT
PRESSURE
SWITCH
TRANSFORMER
120 VAC
24 VAC
= DENOTES STANDARD TERMINAL.
= DENOTES TERMINAL NOT PROVIDED.
THERMOSTAT
L2 (N)
L1 (H)
TO 120 VAC
POWER SUPPLY
COOLING
CONTACTOR
Y
GRW
CY
1
2
UP
SPEED
DELAY
OFF
Z1
Z2
12
3 DI
1
2
3
4
N
MOTOR
LEADS
CX
XFMR
SEC
X
EAC N
HUM N
CIR
BLWR
CONT
COOL
HEAT
SV9500
HOT SURFACE
PILOT IGNITION
SYSTEM CONTROL
24 VOLT
COMMON
24 VOLT
HOT
EFT
OUTPUT
24 VOLT
THERMOSTAT
OR PRESSURE
SWITCH
COMBUSTION
BLOWER
HUMIDIFIER
DENOTES LINE VOLTAGE CONNECTIONS.
DENOTES LOW VOLTAGE CONNECTIONS.
N.C.
N.O.
ST9141
NOTE:
NEUTRAL
3 69-0780
K2
COOL
ST9141A
ELECTRONIC
FAN TIMER
R
W
Y
G
C
THERMOSTAT
C
N2
CIRCULATING
FAN
NOTE: DOTTED LINES REPRESENT PRINTED CIRCUIT BOARD WIRING.
M5608
ELECTRONIC AIR CLEANER
TO 120 VAC
POWER SUPPLY
COMBUSTION
AIR BLOWER
MED-LOW
HIGH
LOW
FUSE
INTERLOCK
N1
K2 HEAT
K1
MED-HIGH
X
SV9500 HOT SURFACE PILOT
IGNITION SYSTEM CONTROL
GND
24V
EAC (S)
EAC (N)
L1-1
HUMIDIFIER
HUM (S)
HUM (N)
N3
DI
K3A
24 VAC
120 VAC
N4
PRESSURE
SWITCH
N.O.
N.C.
COM.
TSTAT FT
CN1
1
X-OT
6
R-OT
8
PS1
3
7
PS2
C
2
4
5
FT
K3B
M2
M1
L1-2
COOLING
CONTACTOR
24V
BURNER
LIMIT
PRIMARY
LIMIT
L1
(H)
L2
(N)
TRANSFORMER
Fig. 2—ST9141A1002 internal schematic.
4
ST9141A1002 Operating Sequence
Action System Response
Thermostat calls for heat. • Pressure switch confirmed in no airflow position. (If pressure switch shows
(W terminal is energized.) airflow, LED flashes three times.)
• Combustion air blower is energized.
• Air proving switch makes (air flow is established).
• Ignition system is energized.
• Gas valve opens and main burner lights.
• Heat fan on delay timing begins. When timing is complete, circulating blower
is energized at heat speed.
Thermostat ends call for heat. • Ignition system is de-energized and gas valve closes.
(W terminal is de-energized.) • Combustion air blower is de-energized after postpurge timing.
• Heat fan off delay timing begins. When timing is complete, the circulating fan
is de-energized.
Thermostat begins call for cool. • Cooling contactor is energized.
(G and Y terminals are energized.) • Circulating fan is energized at cool speed after cool fan on delay timing.
Thermostat ends call for cool. • Cooling contactor is de-energized.
(G and Y terminals are de-energized.) • Circulating fan turns off after cool fan off delay timing.
Thermostat begins call for fan. • Circulating fan is energized at heat speed two seconds after G terminal is
(G terminal is energized.) energized.
• If a call for heat occurs, circulating fan continues to run at heat speed.
• If a call for cool occurs, circulating fan switches to cool speed after four-
second delay.
Thermostat ends call for fan. • Circulating fan is de-energized.
(G terminal is de-energized.)
Primary limit switch string opens. • Thermostat and ignition system are de-energized and gas valve closes.
• Combustion air blower is de-energized.
• Circulating fan is energized at heat speed.
• LED flashes twice.
• If there is a call for cooling or fan, the circulating fan switches from heat speed
to cool speed.
Setting the Heat Fan Off Delay DIP Switches
Set the heat fan off delay DIP switches to 60, 100, 140 or
180 seconds as shown in Fig. 3. The off delay is factory-set
at 140 seconds. This delay time starts when the main gas
valve is de-energized at the end of a thermostat call for heat.
Checkout
Assure the system operates properly by operating the
system through at least one complete heating cycle and
cooling cycle. Troubleshoot by checking for appropriate
voltages at the ST9141A1002 terminals controlling the
combustion air blower and heat and cool speed circulating
fan. The ST9141A1002 schematic shows internal switch-
ing to clarify operation and assist in troubleshooting. See
Fig. 2.
Fig. 3—Setting delay off DIP switches.
60 SECONDS 100 SECONDS
140 SECONDS
180 SECONDS
M5658
DELAY OFF DIP SWITCH SETTINGS
1
2
1
2
1
2
1
2
ON
OFF
UNUSED
G
W
C
Y
R
CY
1
2
UP
SPEED
DELAY
OFF
Z1
Z2
12
3 DI
1
2
3
4
N
MOTOR
LEADS
CX
XFMR
SEC
X
EAC N
HUM N
CIR
BLWR
CONT
COOL
HEAT
ST9141
NEUTRAL
(continued)
5 69-0780
Action System Response
Primary limit switch string closes. • Circulating fan turns off after the selected heat fan off delay timing.
• LED stops flashing.
• Normal operation resumes.
Primary limit switch string is open • Combustion air blower, circulating fan and ignition system are de-energized.
for more than 150 seconds (on each • Control goes into lockout mode.
of three consecutive cycles). • LED flashes four times.
• Control remains in lockout until 24V power is removed and reapplied (control
is reset).
• LED stops flashing.
• Normal operation resumes.
Burner limit opens. • Thermostat and ignition system are de-energized and gas valve closes.
• Combustion air blower and circulating fan heat speed are energized.
• LED flashes once.
Burner limit closes. • Combustion air blower remains energized for postpurge timing.
• The circulating fan remains energized for the selected delay off timing.
• LED stops flashing.
• Normal operation resumes.
Electronic air cleaner is connected. • Electronic air cleaner is energized when the circulating fan heat or cool speed
(Connector to 120 Vac electronic is energized.
air cleaner.)
Humidity control is connected. • Humidifier is energized when combustion air blower is energized.
(Connector to 120 Vac humidifier.)
ST9141A1002 Operating Sequence (Continued)
6
Home and Building Control Home and Building Control Helping You Control Your World
Honeywell Inc. Honeywell Limited—Honeywell Limitée
1985 Douglas Drive North 740 Ellesmere Road
Golden Valley, MN 55422 Scarborough, Ontario
M1P 2V9
Printed in U.S.A.
QUALITY IS KEY
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Honeywell ST9141A1002 User manual

Honeywell
Brand
Honeywell
Model
ST9141A1002
Category
Mobile air conditioners
Type
User manual
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