Exmark Z Turf Equipment Z-SPRAY User manual

Type
User manual
Operator’s Manual
For Serial Nos.
406,294,345 & Higher
Part No. 4504-849 Rev. A
Z-SPRAY
®
WARNING
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Battery posts, terminals, and related
accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive
harm. Wash hands after handling.
Use of this product may cause exposure
to chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Important: It is a violation of California Public
Resource Code Section 4442 or 4443 to use
or operate the engine on any forest-covered,
brush-covered, or grass-covered land unless the
engine is equipped with a spark arrester, as
in Section 4442, maintained in effective
working order or the engine is constructed,
equipped, and maintained for the prevention of
e.
To acquire a spark arrester for your machine, see your
Engine Service Dealer.
T
he g
r
oss or net hor
sepo
w
er
(or
torque)
of
this engine
w
as
la
borator
y
rated
by
the engine
man
ufacturer
in
accordance
with
the
Society
of Automoti
v
e Engineers
(SAE)
J1940
or
J2723.
As
ed
to meet
safety
, emission,
and
operating
r
equir
ements,
the actual engine
hor
sepo
w
er
(or
torque)
on this class of machine
will
be
y
lo
w
er.
©2019 Exmark Mfg. Co., Inc.
415 Industrial Row
Beatrice, NE 68310
2
Contact us at www
.zturfequipment.com
Printed in the USA
All Rights Reserved
Z Turf Equipment is part of the Exmark® family of products
Introduction
CONGRATULATIONSonthepurchaseofyour
Z-Sprayspreader-sprayer.Thisproducthasbeen
carefullydesignedandmanufacturedtogiveyou
amaximumamountofdependabilityandyearsof
trouble-freeoperation.
Thismanualcontainsoperating,maintenance,
adjustment,andsafetyinstructionsforyourZ-Spray
spreader-sprayer.
BEFOREOPERATINGYOURZ-SPRAY,
CAREFULLYREADTHISMANUALINITS
ENTIRETY.
Byfollowingtheoperating,maintenance,andsafety
instructions,youwillprolongthelifeofyourZ-Spray,
maintainitsmaximumefciency,andpromotesafe
operation.
Important:Tomaximizesafety,performance,
andproperoperationofthismachine,itis
essentialthatalloperatorscarefullyreadandfully
understandthecontentsoftheOperator’smanual
providedwiththeproduct.SafeoperationofZ
TurfEquipmentisessential.Failuretocomply
withtheoperatinginstructionsorreceiveproper
trainingmayresultininjury.
Gotohttps://www.zturfequipment.comfor
additionalsafeoperationinformation,suchas
safetytips,trainingmaterials,andOperator’s
manuals.
Ifadditionalinformationisneeded,orshould
yourequiretrainedmechanicservice,contactyour
authorizedZTurfEquipmentdealerordistributor.
AllZTurfEquipmentdealersanddistributorsare
keptinformedofthelatestservicemethods.Many
areequippedtoprovidepromptandefcientservice
intheeldorattheirservicestations.Theycarry
amplestockofservicepartsorcansecurethem
promptlyforyoufromthefactory.
AllZ-Spraypartsarethoroughlytestedandinspected
beforeleavingthefactory,however,attentionis
requiredonyourpartifyouaretoobtainthefullest
measureofsatisfactionandperformance.
Wheneveryouneedservice,genuineZ-Sprayparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorZTurfEquipmentCustomer
Serviceandhavethemodelandserialnumbersof
yourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
g305507
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Forcompletewarrantydetails,see
https://www.zturfequipment.com.Youmay
alsocallus402-223-6375torequestawrittencopy
oftheproduct’swarranty.
3
Contents
Introduction...........................................................3
Safety.....................................................................5
SafetyAlertSymbol.........................................5
GeneralSafety.................................................5
SafetyandInstructionalDecals.......................6
Specications........................................................11
Systems..........................................................11
Dimensions....................................................13
TorqueRequirements.....................................14
ProductOverview.................................................14
Operation..............................................................15
Controls.........................................................15
BeforeOperation...........................................20
Pre-Start.........................................................21
OperatingInstructions...................................23
DuringOperationSafety.................................23
OperatingtheSprayer.....................................27
CalibratingtheSprayerFlow...........................34
OperatingtheSpreader...................................36
SpreaderCalibration......................................40
AfterOperation..............................................46
Transporting..................................................46
Maintenance..........................................................48
MaintenanceSafety.............................................48
RecommendedMaintenanceSchedule(s)............49
PeriodicMaintenance........................................50
CheckEngineOilLevel..................................50
CheckBatteryCharge.....................................50
CheckSafetyInterlockSystem........................53
CheckforLooseHardware.............................54
ServiceAirCleaner.........................................54
ChangeEngineOil.........................................54
CheckTransaxleOilOverowTank
Level..........................................................54
CheckTirePressures......................................54
CheckAxleBoltTorque..................................54
CheckSprayerSystem.....................................55
CheckFuelStrainer,Filter,andTank...............55
LubricateGreaseFittings................................55
CheckSparkPlugs..........................................55
CleanFuelStrainer,Filter,andTank................55
WheelMountScrewTorque
Specication...............................................55
CheckSparkArrester......................................55
Adjustments......................................................56
SteeringAdjustment.......................................56
SpreaderPatternControlCable
Adjustment................................................57
Cleaning............................................................58
CleanEngineandExhaustSystem
Area...........................................................58
RemoveEngineShroudsandClean
CoolingFins...............................................58
CleanDebrisFromMachine...........................58
WasteDisposal...............................................59
Storage..................................................................60
ExtendedorWinterStorage............................60
Troubleshooting....................................................61
Schematics............................................................63
CaliforniaProposition65Warning
Information...............................................65
4
Safety
Safety
Theintendeduseofthespreader-sprayerisforlawn
care.
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
g000502
Figure2
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituations
andwillbefollowedbythewordDANGER,
WARNING,orCAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardous
situationwhich,ifnotavoided,Couldresultindeath
orseriousinjury.
CAUTION:Indicatesapotentiallyhazardous
situationwhich,ifnotavoided,Mayresultinminor
ormoderateinjury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizes
generalinformationworthyofspecialattention.
GeneralSafety
Thismachineiscapableofamputatinghandsand
feetandofthrowingobjects.ZTurfEquipment
designedandtestedthismachinetoofferreasonably
safeservice;however,failuretocomplywithsafety
instructionsmayresultininjuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperator’sManualandother
trainingmaterial,onthemachine,engine,and
attachments.Alloperatorsandmechanicsshould
betrained.Iftheoperator(s)ormechanic(s)
cannotreadthismanual,itistheowner’s
responsibilitytoexplainthismaterialtothem;
otherlanguagesmaybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe
operation,operatorcontrols,andsafetysignsand
instructionstooperatethemachine.Neverlet
childrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestrictthe
ageoftheoperator.
AlwaysuseappropriatePersonalProtective
Equipment(PPE)toguardagainstcontactwith
chemicals.
DoNotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards.
DoNotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
5
Safety
SafetyandInstructionalDecals
Keepallsafetysignslegible.Removeallgrease,
dirtanddebrisfromsafetysignsandinstructional
labels.
Replaceallworn,damaged,ormissingsafety
signs.
Whenreplacementcomponentsareinstalled,be
surethatcurrentsafetysignsareafxedtothe
replacedcomponents.
Ifanattachmentoraccessoryhasbeeninstalled,
makesurecurrentsafetysignsarevisible.
Newsafetysignsmaybeobtainedfrom
yourauthorizedZTurfEquipmentdealeror
distributor.
Safetysignsmaybeafxedbypeelingoffthe
backingtoexposetheadhesivesurface.Apply
onlytoaclean,drysurface.Smoothtoremove
anyairbubbles.
Familiarizeyourselfwiththefollowingsafetysigns
andinstructionlabels.Theyarecriticaltothesafe
operationofyourZTurfEquipmentcommercial
spreader-sprayer.
decal126-2620
126-2620
1.Pullleverupto
disengagethebrake.
2.Pushleverdownto
engagethebrake.
decal133-8062
133-8062
decal142-2769
142-2769
decal142-2770
142-2770
decal135-6949
135-6949
1.MainFuse,20A
3.Startrelay
2.Regulator,20A
4.GND-ShutdownRelay
6
Safety
decalhourspreader
MessageDisplay–Spreader
1.LEDstatuslight
decalhoursprayer
MessageDisplay–Sprayer
1.LEDstatuslight
7
Safety
decal126-4994
126-4994
1.Cuttingdismembermenthazard-stayawayfrommoving
parts.
2.Warning-DoNotuseanyupperframelocationsastie
downpoints,onlyusespeciedlowerframetiedown
points;seetheOperator’smanualforlocation.
decal126-5186
126-5186
1.Readandunderstandtheoperator’smanualbefore
servicingthismachine.
4.Servicerearaxleshafts-seeOperator’smanual.
2.Greasesteeringpivots(6x)every100hours.5.Checktirepressure-13psi(4x)every50hours.
3.Checkhydraulicoillevel(Onlyuserecommendedhydro
oil)every50hours.
6.Seeengineowner’smanualforservice.
8
Safety
decal135-2844
135-2844
1.Fast
2.Slow
3.Neutral
4.Reverse
5.Warning-ReadtheOperator’sManual.Donotoperatethismachineunlessyouaretrained.Wearhearingprotection.
6.Warning-Stayawayfrommovingparts;keepallguardsinplace.Stopengineandremovekeybeforeadjusting,servicing,
orcleaning.
7.Warning-Disengagesprayercontrols,movedrivelevertoneutralposition,engageparkingbrake,andstopenginebefore
leavingtheoperator’sposition.
8.Crushing/dismembermenthazardofbystanders-DoNotcarrypassengers,lookforwardanddownwhenoperatingthe
machine,lookbehindanddownwhenreversing.
9.Thrownobjecthazard-DoNotoperatewhenpeopleandpetsareinthearea.
10.Warning-operateacrossslopesnotupanddown.Loadsmayshiftonslopesorwhenturning.DoNotoperateonwet
slopes–useextremecautionwhenoperatingonslopes.
11.Causticliquid/chemicalburnandtoxicgasinhalationhazards-wearhand,skin,eye,andrespiratoryprotection.
12.Warning-Usefresh,cleanwater:
-forrst-aidwashing
-forrinsingthetank.
13.Neutral
14.Movethesteeringcontrolrighttoturnright.
15.Movethesteeringcontroltothecentertogostraight.
16.Movethesteeringcontrollefttoturnleft.
9
Safety
decal135-7247
135-7247
1.Engine-Off13.Spreaderpatterncontrol-rotatecounterclockwiseto
unlock;rotateclockwisetolock.
2.Engine-On14.Spreadpatterncontrol-pullhandleupifheavyonleftside.
3.Engine-Start15.Spreadpatterncontrol-pushhandledownifheavyonright
side.
4.Deector-Pullknobuptoopen16.Spraywandpressurecontrol-Off
5.Deector-Pushknobdowntoclose
17.Spraywandpressurecontrol-Decrease
6.Throttle-Fast
18.Spraywandpressurecontrol-Increase
7.Continuousvariablesetting19.Spraywandpressurecontrol-On
8.Throttle-Slow20.Spraywandpressurecontrol
9.Spraypressurecontrol
21.Increasepressure
10.On
22.Decreasepressure
11.Off
23.Increasespreadpattern
12.Granularspinnercontrol
24.Decreasespreadpattern
decal135-7256
135-7256
1.Agitation-Off7.GranularspinnerLHlever-Widedistribution-Off
2.Agitation-On8.GranularspinnerLHlever-Widedistribution-On
3.Decreasepressure-Off9.GranularspinnerRHlever-Narrowdistribution-Off
4.Decreasepressure-On10.GranularspinnerRHlever-Narrowdistribution-On
5.Increasepressure-Off11.Granularspinnerknob-Narrowdistribution-Increase
6.Increasepressure-On12.Granularspinnerknob-Narrowdistribution-Decrease
10
PRELIMINARY
Specications
Specications
Systems
Engine
EngineSpecications:SeeyourEngineOwner’s
Manual
EngineOilType:4-CycleEngineOil
RPM:FullSpeed:3600±100RPM(NoLoad)
FuelSystem
Capacity:1.59gal.(6.1L)
FuelRecommendations:
Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor
15%MTBEbyvolumeisacceptable.
DoNotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanol
byvolume.Performanceproblemsand/or
enginedamagemayresultwhichmaynotbe
coveredunderwarranty.
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankor
fuelcontainersoverthewinterunlessafuel
stabilizerisused.
DoNotaddoiltogasoline.
FuelFilter:Infueltank
FuelShut-OffValve:1/4turn
ElectricalSystem(ElectricStart)
ChargingSystem:FlywheelAlternator
ChargingCapacity:16.7amps
BatteryType:BCIGroupU1
BatteryVoltage:12Volt
Polarity:NegativeGround
Fuses:
20ampmainfuse
20ampchargingsystemfuse
SafetyInterlockSystem
Enginewillnotstartunlesstheparkbrakeisengaged.
OperatorControls
SteeringandMotionControl:
Movingthesteeringcontrolfromsidetoside
controlsrightandlefttravel.
Oneleverinthecenterofthesteeringcontrol,
controlsbothdrivewheelsformovingforwardor
reverse,stopping,andpowerturning.
Motioncontrolleverautomaticallyreturnstothe
neutralpositionifreleased.
Transaxle
Pump/Motor/Axleshaftwithinternalwetdisc
brake
HydraulicOil:UseHydroOil.
HydraulicOilCapacity:2.6qt(2.5L)plus
expansionreservoir.6qt(.6L)
Note:Thereshouldbeapproximately1/4–1/2
inch(6.4–12.7cm)oilinthereservoir.
Speeds:
0-5.5mph(9km/hr)forward.
0-4.0mph(6km/hr)reverse.
Drivewheelreleasevalveallowsmachinetobe
movedwhenengineisnotrunning.
WheelDriveSystem
Drivewheelsaredirectmountedtotransaxleon1
inch(25.4mm)double–Dshaft.
11
Specications
Tires&Wheels
DriveFrontSteering
Pneumatic
(Air-Filled)
Pneumatic
(Air-Filled)
Quantity
22
Tread
K500K500
Size18x7.50–813x6.50-6
PlyRating
44
Pressure
12-14psi
(83-97kPa)
12-14psi
(83-97kPa)
SprayerSystem
TankCapacity:20gallon(76L)
SprayWidth:
Increasepressure:Upto11ft(3.4m)
Decreasepressure:Upto5ft(1.5m)
SprayPump:Remco5500SeriesDiaphragm
Pump—12VDC,3.8gpm
SprayNozzles
TeeJetTurboFloodJet,StainlessSteel
TeeJet
®
TechnologiesNewNozzleCapacity
Information
RedNozzle
Pressure
Capacity–OneNozzle
10psi
(0.7Bar)
0.20gpm
26oz/min0.77L/min
20psi
(1.4Bar)
0.28gpm
36oz/min1.06L/min
30psi
(2.1Bar)
0.35gpm
45oz/min1.33L/min
40psi
(2.8Bar)
0.40gpm
51oz/min1.51L/min
BrownNozzle
Pressure
Capacity–OneNozzle
10psi
(0.7Bar)
0.25gpm
32oz/min0.95L/min
20psi
(1.4Bar)
0.35gpm
45oz/min1.33L/min
30psi
(2.1Bar)
0.43gpm
55oz/min1.63L/min
40psi
(2.8Bar)
0.50gpm
64oz/min1.89L/min
GrayNozzle
Pressure
Capacity–OneNozzle
10psi
(0.7Bar)
0.30gpm
38oz/min1.12L/min
20psi
(1.4Bar)
0.42gpm
54oz/min1.60L/min
30psi
(2.1Bar)
0.52gpm
67oz/min1.98L/min
40psi
(2.8Bar)
0.60gpm
77oz/min2.28L/min
WhiteNozzle
Pressure
Capacity–OneNozzle
10psi
(0.7Bar)
0.40gpm
51oz/min1.51L/min
20psi
(1.4Bar)
0.57gpm
73oz/min2.16L/min
30psi
(2.1Bar)
0.69gpm
88oz/min2.61L/min
40psi
(2.8Bar)
0.80gpm
102oz/min3.02L/min
12
Specications
BlueNozzle
Pressure
Capacity–OneNozzle
10psi
(0.7Bar)
0.50gpm
64oz/min1.89L/min
20psi
(1.4Bar)
0.71gpm
91oz/min2.69L/min
30psi
(2.1Bar)
0.87gpm
111oz/min3.28L/min
40psi
(2.8Bar)
1.00gpm
128oz/min3.79L/min
Note:Thechartexcerptisprovidedwithpermission
fromTeeJet
®
Technologies;referencetheTeeJet
®
Technologieswebsiteformoreinformation.
Note:Thechartcapacityinformationisbasedon
waterbeingsprayedat70
°
F(21
°
C).
Note:Thegreenandblacknozzles(notlisted)
exceedthelimitationsofthepumpcapacityand
thereforeshouldnotbeusedwiththismachine.
SprayWandNozzle
Adjustableowrateandspraypattern.
SpreaderSystem
MaximumHopperCapacity:175lb(79kg)
SpreaderMotor:12VDCvariablespeedgear
motor
SpreaderWidth:Adjustablefrom4ft(1.2m)up
to22ft(6.7m).
Dimensions
OverallWidth:
35.5inches(90cm)
OverallLength:
67.5inches(171cm)
OverallHeight:
51.5inches(131cm)
CurbWeight:
BothSprayerTankandHopper
Empty
500lb(227kg)
OnlyHopperFull
676lb(307kg)
OnlySprayerTankFull
682lb(309kg)
BothSprayerTankandHopper
Fullandextragranularbagon
tank
909lb(412kg)
MaximumMachineWeight:
Operator+loadedmachine1130lb(513kg)
Note:Overloadingthemachinewillshortenthelife
ofthetransaxleandvoidthewarranty.
13
ProductOverview
TorqueRequirements
BoltLocation
Torque
SteeringPivotShaftNut
39-47ft-lb(53-64N-m)
FrontToggleAxlePivot
ShaftNut
39-47ft-lb(53-64N-m)
EngineMountingBolts
30ft-lb(41N-m)
WheelBolts
35ft-lb(48N-m)
TransaxleMountingBolts
20ft-lb(27N-m)
SteeringHandleClamp
CollarBolts
17-20ft-lb(23-27N-m)
SteeringLinkageNuts
35ft-lb(48N-m)
SteeringArmBolts35ft-lb(48N-m)
SprayNozzleMounting
Nuts
20in-lb(2N-m)
ManifoldHoseBarb
CollarsandFittings
Hand-tightenOnly
DriveWheelHub
Setscrews
105in-lb(12N-m)
ProductOverview
g300379
Figure3
1.Motion/SteeringControl
5.Nozzles
2.Engine/Spreader–Sprayer
Controls
6.Spraywand
3.Hopper
7.Spraytank
4.Spreaderimpeller
14
Operation
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Controls
Becomefamiliarwithallthecontrolsbeforestarting
theengineandoperatingthemachine.
SteeringControl
Thesteeringcontrolislocatedbehindthecontrol
console(seeFigure4).
Movingthesteeringcontroltotherightorleftmoves
themachinetotherightorleftrespectively.Moving
ittothecenterallowsthemachinetogostraight.
g300380
Figure4
1.Steeringcontrol5.Controlconsole
2.Rearreferencebar
6.Forward
3.Motioncontrolleverin
neutral
7.Reverse
4.Frontreferencebar
MotionControlLever
Themotioncontrollever,locatedinthecenterofthe
steeringcontrol,controlstheforwardandreverse
motionofthemachine(seeFigure4).
Movingtheleverforwardorbackwardturnsthe
wheelsforwardorreverserespectively.Wheelspeed
isproportionaltotheamounttheleverismoved.
Movingthelevertothecenterpositionplacesthe
machineinneutralposition.
Whenthemotioncontrolleverisreleased,itwill
returntotheneutralposition.
Note:Ifthemotioncontrolleverdoesnotreturn
totheneutralpositionwhenreleased,contactan
AuthorizedServiceDealer.
ThrottleControl
Locatedontheleftsideofthecontrolconsole(red
lever)(seeFigure5).
g300381
Figure5
1.Throttle
10.Spraypatterncontrol
2.Choke11.Granulargateadjustable
stopcontrolnarrow
distribution
3.Ignitionswitch
12.Spraywandtrigger
4.Granularsidedeector
control
13.Spraywandowvalve
5.Liquidagitationlever
14.Spreadercontroller
display
6.Narrowspraylever
15.Granularimpellermotor
andspeedswitch
7.Widespraylever
16.Spraypressurecontrol
8.Granulargate
lever-heavydistribution
17.Sprayercontroller
display
9.Granulargatelever-light
distribution
ChokeControl
Locatedontheleftsideofthecontrolconsole(see
Figure5).
Thechokeisusedtoaidinstartingacoldengine.
Pullinguponthechokewillputthechokeinthe
15
Operation
“ON”positionandpushingdownonthechokewill
putthechokeinthe“OFF”position.DoNotruna
warmenginewiththechokeinthe“ON”position.
ParkBrakeLever
Locatedabovetheplatformontherightside(see
Figure6).
g025162
Figure6
1.Drivewheelrelease
lever
3.Parkbrakelever
2.Platform
Thebrakeleverengagesaparkingbrakeinthe
transmission.
Toengage,pushtheleverdownward.
Todisengagethebrake,pulltheleverupward.
Whenparkingonasteepslope,thewheelsmustbe
chockedorblockedinadditiontothebrakebeing
engaged.Themachinemustbetieddownandbrake
engagedwhentransporting.
IgnitionSwitch
Locatedontheleftsideofthecontrolconsole(see
Figure5).
Theignitionswitchisusedtostartandstopthe
engine.Theignitionswitchhasthreepositions,
“Off”,“On”and“Start”.Insertkeyintoswitch
androtateclockwisetothe“On”position.Rotate
clockwisetothenextpositiontoengagethestarter
(keymustbeheldagainstspringpressureinthis
position).Operatormusthavetheparkbrake
engagedtostarttheengine.Whentheenginestarts,
releasethekey.
FuelShut-OffValve
Locatedonthefrontrightsideoftheengine.
Thefuelshut-offvalveisusedtoshutoffthefuel
whenthemachinewillnotbeusedforafewdays,
duringtransporttoandfromthejobsite,andwhen
parkedinsideabuilding.
Rotatevalvehandleclockwise90degreestoopen.
Rotate90degreescounterclockwisetoclose.
DriveWheelReleaseLever
Locatedabovetheplatformontheleftside(see
Figure6).
Drivewheelreleasevalvesareusedtoreleasethe
hydrostaticdrivesystemtoallowthemachinetobe
movedbyhandwithouttheenginerunning.
Movethelevertothetopofthearctopushthe
machine.
Movethelevertothebottomofthearctoplacethe
machineinoperatemode.
Important:DoNottowthemachine.
GranularSideDeectorControl
Usethedeectorcontroltotemporarilystopor
deectgranularsawayfromsidewalks,parkinglots,
patios,oranywheregranularsarenotdesiredtobe
dischargedfromtheleftsideofthespreader.
Pushtheknobdowntolowerthedeectorand
temporarilydeectthegranulars.
Pulltheknobuptoraisethedeector.
16
Operation
g027373
Figure7
1.Fence
3.Sidedeectorlowered
2.Flowers
SprayDisplay
LocatedontheLHsideofthecontrolpanel.Itshows
thepressuresettingnumberfrom5-60PSIin1PSI
stepsizes.Theengineonhoursaredisplayedwhen
thepressurecontrollerisoff.
TheSprayControllerDisplayalsodisplaysengineon
hoursofoperation.
Apressuretransducerisusedtodisplaythepressure
atthepresenttime.
TheSprayPumpSwitch,locatedtotherightofthe
SprayerControllerDisplay,turnsonthesprayer
motor,setsthesprayerpressure,andturnsonthe
agitationmotor.Pushonthetopoftheswitchone
timetoturnthesprayerto“ON”;continuetotap
thetopoftheswitchtoincreasethesprayerpressure.
Tapthebottomoftheswitchtodecreasethespeed;
pushandholdthebottomoftheswitchtoturnthe
sprayer“OFF”.
Note:Thepressurecontrolcanbeturnedoffat
anypressuresetting.Itisnotnecessarytodecrease
thepressureuntilitturnsoff.Thepreviouspressure
settingwilldisplaywhenthecontrolispoweredback
on.
g305359
Figure8
SprayDisplay
1.Informationscreen
2.LEDstatuslight
SpreadDisplay
LocatedontheRHsideofthecontrolpanel.The
SpreaderControllerdisplaysthespeedsettingnumber
from5-100%in5%stepsizes.Acircle(0)willdisplay
whenthecontrolhasbeenturned‘OFF’.
TheSpreadPumpSwitch,locatedtotheleftofthe
SpreaderController,turnsonthespreadermotorand
setsthespeedoftheimpeller.Pushonthetopofthe
switchonetimetoturnthespreader“ON”;continue
totapthetopoftheswitchtoincreasetheimpeller
speed.Tapthebottomoftheswitchtodecreasethe
speed;pushandholdthebottomoftheswitchto
turnthespreader“OFF”.
Note:Theimpellerspeedcontrolcanbeturnedoff
atanyspeedrate.Itisnotnecessarytodecreasethe
speeduntilitturnsoff.Thepervioussetspeedwill
displaywhenthecontrolispoweredbackon.
Duringkey‘ON’,rmwarepartnumberandspreader
hoursaredisplayedmomentarilyuntilthespreader
offsymbolisdisplayed.Atkey‘OFF’,thedisplay
turnsoffafter3seconds.
17
Operation
g305459
Figure9
SpreadDisplay
1.Informationscreen
SpreaderPatternControl
Locatedtotherightofthesprayleversdeector
control(seeFigure5).
Thespreaderpatterncontrolisusedifthespread
patternisskewedordispensingtoolight/heavyto
oneside.
Rotatethehandlecounterclockwise90degreesto
unlock.Ifpatternisheavytotheleft,pullthehandle
up;ifheavytotheright,pushthehandledown.
Rotatethehandleclockwise90degreestolock.
AgitationPump
Turnsonwhenthesprayerswitchistapped“ON”.
Theagitationpumpturnsoffwhentheswitchisheld
“OFF”orwhenthebatteryvoltageislessthan12.5V .
LiquidAgitationLever
Therstleverlocatedinthetopcenterofthecontrol
console(seeFigure5).
Turningtheliquidagitationleveronprovidesmore
owtomixthecontentsinthespraytank.
Pulltheleverrearwardtoturnonthetankagitation
andpushitforwardtoturnitoff.
Note:Foragitationtowork,thepumpmustbeon
andtheenginemustberunningathighidle.Ifyou
stopthesprayerandneedagitationon,placethe
motioncontrolleverintheneutralposition,engage
theparkingbrake,movethethrottletothe“FAST”
position,andpushthepump/tankagitationcontrol
switchto“ON”.
Note:Agitationisnotmeanttobeusedwhile
spraying.Shutofftheagitationtoensureproperspray
pressureanddistribution.Thereissomeagitation
evenwiththeagitationinthe“OFF”positionbecause
oftheagitationpump.
NarrowSprayLever
Thesecondlever,locatedinthetopcenterofthe
controlconsole,totherightoftheagitationlever
(seeFigure5).
Pulltheleverrearwardtoturnonthenarrowspray
(centernozzle)andpushitforwardtoturnitoff.
WideSprayLever
Thethirdlever,locatedinthetopcenterofthe
controlconsole,totherightofthenarrowspray
controllever(seeFigure5).
Pulltheleverrearwardtoturnonthewidespray(right
andleftnozzles)andpushitforwardtoturnitoff.
GranularGateLever-Wide
Distribution
Thefourthlever,locatedinthetopcenterofthe
controlconsole(seeFigure5).
Pulltheleverrearwardtoopenthegranulargateand
pushitforwardtocloseit.
GranularGateLever-Narrow
Distribution
Thefthlever,locatedinthetopcenterofthecontrol
console(seeFigure5).
Pullthisleverrearwardwhenreduceddistribution
rateisdesiredandpushitforwardtoclosethegate.
GranularGateAdjustable
Stop-NarrowDistribution
Theknoblocatedbelowthegranulargatelevers(see
Figure5.
Thisknobcontrolstheowrateonlywhenthe
narrowdistributionimpellergateleverisengaged.
Rotatetheknobcounterclockwisetoincreasetherate
andclockwisetodecrease.
18
Operation
GranularImpellerSpeedControl
Locatedatthelowerrightsideofthecontrolconsole
(seeFigure5).
Pushtherockerswitchquicklytoturnthegranular
impellermotor“ON”.
Pushandholdthebuttondowntoturn“OFF”.
Toggleswitchuptoincreasetheimpellerspeedor
toggleswitchdowntodecreasespeed.
SprayPump/TankAgitationPump
Switch
Locatedtotheleftofthegranularimpeller
“ON”/”OFF”switchanddisplay(seeFigure5).
Pushthebuttonuptoturnthepumpon.Pushthe
buttondownandholdtoturnoff.
SprayWandFlowValve
Locatedontherightsideofthecontrolconsole(see
Figure5).
Rotatetheknobcounterclockwisetoincreasethe
spraysystemoworclockwisetodecreaseowand
shutitoff.
SprayPressureDisplay
Thespraypressuredisplayshowstheuidpressure
inthespraysystem.
SprayPressureControl
Locatedtotherightofthespraypressuredisplay(see
Figure5).
Tapthecontrolclockwisetoincreasepressureand
downtodecrease.Holddowntoturnoff.
SprayWandTrigger
Locatedonthebottomofthespraywandhandle.
Squeezethetriggertothehandleofthespraywand
toallowspray;releasethetriggertostop.
g033338
Figure10
1.Trigger
3.Spraywandhandle
2.Triggerlock
SprayWandTriggerLock
Locatedonthebottomofthespraygunhandle(see
Figure10).
Whenthetriggerissqueezedandheldagainstthe
handleofthespraygun,pushthelocktriggertokeep
itintheopenowposition.Pushthelockagainto
releasethetrigger.
TankDrainValve
Locatedontheleftsideunderthespraytank.
Rotatevalvehandleclockwise90degreesto
open(leverinlinewithvalve).Rotate90degrees
counterclockwisetoclose.
SprayPumpSupplyValve
Locatedontherightsideunderthespraytank.
Rotatevalvehandlecounterclockwise90degrees
toopen(leverinlinewithvalve).Rotate90degrees
clockwisetoclose.
RateGateDialandLinkage
Locatedatthefrontofthemachinebelowthe
spreaderhopper.
Therategatedialandlinkageisusedtosetthe
amountofmaterialtobedispensedfromthegranular
gate(seeFigure11).
19
Operation
g027033
Figure11
1.Slot–maximumposition
2.Linkage
Withthewidedistributiongranulargateleverin
theclosedposition,turnthedialtotheappropriate
setting.Whenthewidedistributiongranulargate
leverispulledtotheopenposition,thegranulargate
willopentothesetposition.
Note:Theslot,aftersetting9onthedial,allowsthe
impellergatetobeopenedtothemaximumposition.
Thissettingcanbeusedfordrysand,icemelt,or
othermaterialsthataredifculttospread;itmay
alsobeusedforhoppercleanout(seeCleaningthe
Spreadersection).
BeforeOperation
BeforeOperationSafety
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyZTurfEquipment.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjectswhichmaybe
contaminatedbychemicalsand/oraffectthe
stabilityofthemachine.
Tiebacklonghairandavoidlooseclothingor
jewelrywhichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
DoNotoperatethemachinewhenpeople,
especiallychildren,orpetsareinthearea.Stop
themachineandattachment(s)ifanyoneenters
thearea.
DoNotll,calibrate,orcleanthemachinewhen
people,especiallychildren,orpetsareinthearea.
Checkallsprayercomponentsforwearandleaks
beforeapplyingpressuretothesystem.DoNot
useifleakingordamaged.
Makesuretheoperatorplatformiscleanandfree
fromchemicalresidueanddebrisbuildup.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.Frequentlycheckfor
wornordeterioratingcomponentsandreplace
themwiththemanufacturer’srecommendedparts
whennecessary.
20
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68

Exmark Z Turf Equipment Z-SPRAY User manual

Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI