Sanyo VCC-9300P Mechanism Service Technical Information

MECHANISM SERVICE

TECHNICAL INFORMATION

L54F4/US, XE

L5AE4/XE, US

FILE NO.

Dome type camera

REFERENCE No.MM5310481

VCC-9300

(Product code: 117 116 00)

(U.S.A.)

(Canada)

(Taiwan)

(Korea)

VCC-9300P

(Product code: 117 116 01)

(Europe)

VCC-9400P

(Product code: 117 119 00)

(Europe)

VCC-9400

(Product code: 117 119 01)

(U.S.A.)

(Canada)

(Taiwan)

(Korea)

–2–

CONTENTS

EXPLODED VIEWS

1. Exploded view of the Unit ..................................................................................................................................... 3

2. Exploded view of the Unit A ................................................................................................................................. 4

3. Exploded view of the Unit B ................................................................................................................................. 5

4. Exploded view of the Unit C ................................................................................................................................. 6

5. Exploded view of the Unit D ................................................................................................................................. 7

SERVICE TOOLS

Service tools................................................................................................................................................................ 8

DISASSEMBLY PROCEDURE OF MAIN PARTS

1. Removing Base unit .............................................................................................................................................. 9

2. Removing Rotation unit ........................................................................................................................................ 9

3. Removing Main board ass'y ............................................................................................................................... 10

4. Removing Power board ass'y ............................................................................................................................. 11

5. Removing Camera unit and Fan motor ass'y .................................................................................................... 12

6. Removing Slip ring ass'y .................................................................................................................................... 13

7. Removing Pan motor (Motor ass'y) ................................................................................................................... 14

8. Removing Pan belt (Synchro belt 140) and Synchro pulley (N132) ................................................................ 15

9. Removing Tilt motor (Motor ass'y) ..................................................................................................................... 16

10. Removing Tilt belt (Synchro belt (N180)) and Synchro pulley (N132) ............................................................ 17

11. Removing Bearing Tilt mechanism part ............................................................................................................ 18

12. Removing SY-1 Board ass'y (Compl pwb SY-1)............................................................................................... 19

13. Removing Power supply ..................................................................................................................................... 19

14. Removing Safefy wire ass'y ............................................................................................................................... 20

15. Disassembling Lock mechanism part ................................................................................................................ 20

REASSEMBLY PROCEDURE OF MAIN PARTS

1. Reassembling Slip ring ass'y ............................................................................................................................. 21

2. Reassembling Bearing (Tilt mechanism part) and Synchro pulley (N132) ..................................................... 22

3. Installing Slip ring ass'y ...................................................................................................................................... 24

4. Installing Pan motor (Motor ass'y) and Pan belt (Synchro belt 140) ............................................................... 25

5. Installing Tilt motor (Motor ass'y) and Tilt belt (Synchro belt 180) .................................................................. 26

6. Installing Camera cover ...................................................................................................................................... 27

7. Installing Frame B ............................................................................................................................................... 27

8. Installing Frame A and Supporter ...................................................................................................................... 28

9. Reassembling Camera unit ................................................................................................................................29

10. Installing Camera unit ......................................................................................................................................... 31

11. Installing Main board ass'y and Power board ass'y.......................................................................................... 32

12. Arranging Harness .............................................................................................................................................. 33

13. Installing Inner cover .......................................................................................................................................... 34

14. Installing the parts to Case................................................................................................................................. 35

15. Installing the parts to Base section .................................................................................................................... 37

16. Reassembling and Installing Power supply....................................................................................................... 40

17. Installing SY-1 board ass'y (Compl pwb SY-1) ................................................................................................. 42

18. Installing O-Ring to Base.................................................................................................................................... 44

19. Setting Switch of SY-1 board ass'y (Compl pwb SY-1)................................................................................... 44

20. Installing O-Ring to Clear dome ......................................................................................................................... 45

21. Installing Base unit and Main unit ...................................................................................................................... 45

22. Adjusting the tilt of Inner cover .......................................................................................................................... 46

23. Installing Clear come .......................................................................................................................................... 46

–3–

EXPLODED VIEWS

MAIN BOARD ASS'Y

RH M SCR. 2.6*4MM

BH SCR. 2*4MM

RH SCR. 2.6*3MM

RH SCR. 2.6*4MM

RH SW/W SCR. 3*10MM

O-RING

CLEAR DOME

INNER COVER

CAMERA COVER

Quantity

1

4

3

1

No.

6

5

28

60

101

104

103

102

117

201

Parts name

101

D

C

A

B

117

103

104

201

5

6

28 + 60

102

1. Exploded view of the Unit

–4–

2. Exploded view of the Unit A

107

31

5

22

23

17

106

20

4

156

63

9

102

155

15224

52

101

21

116

13

104

203

102

101

151

20

106

116

55

21

3

101

152

54

53

10

102

103

A

1

A

SYNCHRO PULLEY (N22)

SYNCHRO PULLEY (N132)

SHIM

SUPPORTER

CAMERA BASE

FRAME B

FRAME A

CAMERA COVER

T-HOLDER

MAIN FRAME

Quantity

1

2

No.

4

3

5

9

10

17

13

11

20

RH SCR. 2.6*4MM

RH SW/W SCR. 3*10MM

SYNCHRO BELT (140)

SYNCHRO BELT (180)

BEARING

LOCK NUT

SPACE COLLAR

T-SHAFT

RITINA

1

2

7

6

22

21

23

24

52

55

54

53

101

102

MOTOR ASS'Y

SLIP RING ASS'Y

SET SCR. 3*3MM

FH SCR. 3*8MM

FH SCR. 2.6*6MM

BH SCR. 2*4MM

RH SCR. 2.6*3MM

2

4

1

2

103

104

116

107

106

151

152

Parts name

–5–

3. Exploded view of the Unit B

Quantity

Parts name

1

2

FAN BRACKET

MAGNET BASE

CAMERA SUPPORT

MAGNET

1

10

2

RH SCR. 2.6*3MM

BH SCR. 2*4MM

FH SCR. 2*12MM

1

FAN MOTOR ASS'Y

CAMERA(300P)

1

FLEXIBLE FALT CABLE

I-F BOARD ASS'Y

1

No.

7

8

12

59

103

104

105

153

64

65

204

12

59

8

7

12

204

104

64

65

103

104

105

153

–6–

4. Exploded view of the unit C

CASE

1

Quantity

Parts name

1

MAGNET BASE

LOCK PLATE

CLEAR DOME

O-RING

MAGNET

RH SCR. 2.6*4MM

RATING LABEL

1

No.

8

15

28

60

59

102

29

2

1

102

15

8

59

102

1

29

60

28

–7–

Quantity

Parts name

1

BASE

PRESSURE PLATE

STOPPER PLATE

STOPPER

CORD BUSH

PACKING

INSULATION PLATE

POWER SUPPLY

O-RING

SPRING A

VENTILATION FILM

1

FERRITE CORE

2

4

1

2

8

2

FH SCR. 3*8MM

FH SCR. 3*10MM

RH SW/W SCR. 3*6MM

RH SCR. 2.3*10MM

BH SCR. 3*6MM

BH SCR. 3*12MM

DC NUT 3MM

WASHER 3.2*7*0.5MM

2

1

SAFETY WIRE ASS'Y

POWER/I-O CABLE ASS'Y

POWER SWITCH CABLE ASS'Y

RELAY/I-O CABLE ASS'Y

DC24V POWER CABLE ASS'Y

COMPOUND CABLE ASS'Y

MICRO SWITCH

RATING LABEL

1

I-O BOARD ASS'Y

1

No.

2

14

16

19

25

26

27

62

61

60

57

56

51

107

108

109

110

111

112

113

114

160

159

158

157

154

29

164

202

1

51

25

19

16

27

2

26

14

29

108

109

56

57

107

154

60

61

110

111

158

157

159

113

114

202

112

111

160

164

62

63

5. Exploded view of the unit D

–8–

SERVICE TOOLS

VHJ-0154

VHJ-0153

VHJ-0152

GUIDE WRENCH A

VHJ-0151

1

GUIDE WRENCH B

PULLEY JIG

EXTENSION CABLE

OIL COMPOUND

1

VHJ-0155

304

303

302

301

307

No.

Jig No.

Quantity

Parts name

301 302 303

304 307

–9–

1. Removing Base unit

1-1. Lift up on Stopper

19

from Base unit, then snap it to stop.

1-2. Turn Main unit counterclockwise 10 degree to remove Base unit from Main unit.

1-3. Remove Sefety wire ass'y

154

from Base unit.

1-3-1. Push Sefety wire ass'y

154

slightly while holding its end, then release it from locking.

1-3-2. Move Sefety wire ass'y

154

along with the groove.

1-3-3. Remove Sefety wire ass'y

154

from the hole of groove.

2. Removing Rotation unit

2-1. Turn Clear dome

28

counterclockwise 13 degree to remove.

2-2. Remove Screws

101

(x4) from the inside of Case

1

, then remove Rotation unit.

DISASSEMBLY PROCEDURE OF MAIN PARTS

Stopper

Base unit

Safey wire ass'y

Main unit

2

1

2

3

1

19

154

Figure of Step 1-1 through Step 1-3

Clear dome

Rotation unit

Case

Screws

3x10 mm (x4)

28

101

1

Figure of Steps 2-1 and 2-2

–10–

3. Removing Main board ass'y

3-1. Remove Screws

117

(x3) on Rotation unit, then remove Inner cover

6

.

This is the disassembly procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

3-2. Removing Main board ass'y

3-2-1. Remove the connectors (x5) on Main board ass'y

201

.

3-2-2. Remove Screws

104

(x4), then remove Main board ass'y

201

.

Refer to Step 11-1 on page 32, Step 12-1 on page 33 and Step 13-1 on page 34 for reassembling.

Inner cover

Screws

2.6x4 mm (x3)

117

6

Figure of Step 3-1

Main board ass'y

1

2

3

4

5

Screws

2x4 mm (x4)

104

201

Figure of Step 3-2

–11–

4. Removing Power board ass'y

4-1. Removing Power board ass'y

4-1-1. Remove the connectors (x3) on Power board ass'y

203

.

4-1-2. Remove Screws

104

(x4), then remove Power board ass'y

203

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

Refer to Step 11-2 on page 32 and Step 12-1 on page 33 for reassembling.

Power board ass'y

1

2

3

Screws

2x4 mm (x4)

104

203

104

Figure of Step 4-1

–12–

5. Removing Camera unit and Fan motor ass'y

5-1. Turn Camera cover

5

clockwise as far as possible.

5-2. Remove Screws

103

(x4), then remove Camera cover

5

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

3. Removing Main board ass'y: Page 10

5-3. Remove Screws

102

(x4) to remove the connector on Camera unit, then remove Camera unit.

5-4. Remove the 2P connector on Fan motor ass'y

153

and remove Screws

105

(x2), then remove Fan motor ass'y

153

.

Refer to page 29 through page 34 for reassembling.

Camera cover

Screws

2.6x3 mm

(x4)

103

5

103

Figure of Steps 5-1 and 5-2

12

59

8

7

12

204

104

64

103

104

105

153

65

Camera unit

Screws

2.6x4 mm (x4)

Disassembly of Camera unit

102

Figure of Step 5-3

Screws

2x12 mm (x2)

105

Fun motor ass'y

153

2P connector

Figure of Step 5-4

–13–

6. Removing Slip ring ass'y

6-1. Remove Screws

107

(x4), then remove Camera base

11

and Camera cover

5

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

3. Removing Main board ass'y: Page 10

5. Removing Camera unit and Fan motor ass'y: Page 12

6-2. Remove Pan belt (Synchro belt 140)

55

. Turn Pan belt (Synchro belt 140)

55

while lifting up on, so that you can

remove it easily.

6-3. Remove Frame B

10

and Binder

63

using nipper.

6-4. Remove Screws

102

(x2) and Screws

103

(x2), then remove Frame B

10

.

6-5. Remove Screws

101

(x3), then remove Slip ring ass'y

151

.

Refer to Step 3-1 on page 24, Step 4-2 through Step 4-4 on page 25, Steps 6-1 and 7-1 on page 27 and page 31

through page 34 for reassembling.

Camera cover

5

Camera base

11

Screws

3x8mm (x4)

107

Figure of Step 6-1

Screws

2.6x4 mm (x4)

102

Frame B

10

Binder

63

Slip ring ass'y

151

Pan belt (Synchro belt 140)

55

Binder

63

Screws

3x10 mm (x3)

101

103

Screws

2.6x3mm (x2)

103

Figure of Step 6-2

Figure of Step 6-4

Figure of Steps 6-3 and 6-4

–14–

7. Removing Pan motor (Motor ass'y)

7-1. Remove Pan belt (Synchoro belt 140)

55

. Turn Pan belt (Synchro belt 140)

55

while lifting up on, so that you can

remove it easily.

7-2. Remove the connector from Pan motor (Motor ass'y)

152

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

7-3. Remove Binder

63

holding the cable of Pan motor (Motor ass'y)

152

using nipper.

7-4. Remove Screws

101

(x2), then remove Pan motor (Motor ass'y)

152

.

7-5. Remove Screws

116

(x2), then remove Synchro pulley (N22)

21

from Pan motor (Motor ass'y)

152

.

Refer to Step 4-1 through Step 4-4 on page 25 for reassembling.

Connector

to be removed

1

Pan belt

(Synchro belt 140)

55

Figure of Steps 7-1 and 7-2

Synchro pulley (N22)

21

Pan motor

(Motor ass'y)

152

Binder

63

Screws

3x10 mm (x2)

101

Figure of Step 7-3 through Step 7-5

–15–

8. Removing Pan belt (Synchro belt 140) and Synchro pulley (N132)

8-1. Remove Pan belt (Synchro belt 140)

55

. Turn Pan belt (Synchro belt 140)

55

while lifting up on, so that you can

remove it easily.

This is the disassembling procedure after the disassembling of:

1. Base unit: Page 9

2. Removing Rotation unit: Page 9

8-2. Remove Screws

106

(x2), then remove Synchro pulley (N132)

20

.

Refer to Step 1-4 on page 21 and Step 4-2 through Step 4-4 on page 25 for reassembling.

Connector

to be removed

1

Pan belt

(Synchro belt 140)

55

Figure of Step 8-1

Synchro pulley (N132)

20

Screws

2.6x6 mm (x2)

106

Figure of Step 8-2

–16–

9. Removing Tilt motor (Motor ass'y)

9-1. Remove Screws

107

(x4), then remove Camera base

11

and Camera cover

5

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

3. Removing Main board ass'y: Page 10

4. Removing Power board ass'y: Page 11

5. Removing Camera unit and Fan motor ass'y: Page 12

9-2. Remove Tilt belt (Synchro belt (N180))

54

while turning.

9-3. Remove Screws

101

(x2), then remove Tilt motor (Motor ass'y)

152

.

Refer to Step 5-2 through Step 5-4 on page 26, Step 6-1 on page 27 and page 31 through page 34 for

reassembling.

Camera cover

5

Camera base

11

Screws

3x8mm (x4)

107

Figure of Step 9-1

Screws

3x10 mm (x2)

101

Tilt motor (Motor ass'y)

152

Tilt belt (Synchro belt (N180))

54

–17–

10. Removing Tilt belt (Synchro belt (N180)) and Syncro pulley (N132)

10-1. Remove Screws

107

(x4), then remove Camera base

11

and Camera cover

5

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

3. Removing Main board ass'y: Page 10

4. Removing Power board ass'y: Page 11

5. Removing Camera unit and Fan motor ass'y: Page 12

10-2. Remove Tilt belt (Synchro belt (N180))

54

while turning.

10-3. Remove Screws

106

(x2), then remove Synhcro pulley (N132)

20

.

Refer to Step 5-2 through Step 5-4 on page 26, 6-1 on page 27 and page 31 through page 34 for reassembling.

Camera cover

5

Camera base

11

Screws

3x8mm (x4)

107

Figure of Step 10-1

Synchro pulley (N132)

20

Tilt belt (Synchro belt (N180))

54

Screws

2.6x6 mm (x2)

106

Figure of Steps 10-2 and 10-3

–18–

Guide wrench B

(VHJ-0152)

302

Lock nut

52

Shim

17

Space collar

T-Holder unit

24

Guide wrench A

(VHJ-0151)

301

Ritina

22

T-Holder

4

T-Shaft

23

Bearing

53

Figure of Steps 11-2 and 11-3

11. Removing Bearing Tilt mechanism part

11-1. Remove Camera cable

155

while bending the connector on the camera side 90 degree.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

2. Removing Rotation unit: Page 9

3. Removing Main board ass'y: Page 10

5. Removing Camera unit and Fan motor ass'y: Page 12

6. Removing Slip ring ass'y (Step 6-1): Page 13

11-2. Remove Lock nut

52

using Guide wrench B

302

, then remove T-Holder unit.

11-3. Remove Ritina

22

on T-Holder unit using Guide wrench A

301

, then remove Bearing

53

(x2).

Guide wrench A: VHJ-0151

Guide wrench B: VHJ-0152

Refer to Page 22 through Page 23, Step 5-2 through Step 5-4 on page 26, Step 6-1 on Page 27 and page 31

through page 34 for reassembling.

Camera cable

155

Figure of Step 11-1

–19–

12. Removing SY-1 Board ass'y (Compl pwb SY-1)

12-1. Remove Screws

111

(x4) from Base 2.

12-2. Remove the five connectors on SY-1 board ass'y (Compl pwb SY-1)

202

, then remove SY-1 board ass'y (Compl pwb

SY-1)

202

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

Refer to page 42 through page 43 for reassembling.

13. Removing Power supply

13-1. Remove Screws

111

(x4) from Base

2

, then remove Power supply

61

.

13-2. Remove Insulation plate

27

.

13-3. Remove Screws

110

(x2), then remove Micro switch

62

.

13-4. Remove Power/ I-O cable ass'y 157.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

12.Removing SY-1 Board ass'y (Compl pwb SY-1): Page 19

Refer to page 40 through page 43 for reassembling.

SY-1 board ass'y

(Compl pwb SY-1)

202

Screws

3x6 mm (x4)

1

5

4

3

2

Figure of Step 12-1

111

Base

2

111

Power/ I-O cable ass'y

157

Insulation plate

27

Screws

3x6 mm (x4)

Screws

2.3x10 mm

(x2)

110

Base

2

Power supply

61

Micro switch

62

111

Figure of Step 13-1 through Step 13-4

–20–

14. Removing Safety wire ass'y

14-1. Remove Screws

107

(x2) on Base

2

, then remove Safety wire ass'y

154

.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

Refer to Step 15-2 on page 37 for reassembling.

15. Disassembling Lock mechanism part

15-1. Remove Screw

109

(x1), then remove Stopper plate

16

.

Note: Be carefull with Stopper

19

and Spring A

57

jumping out.

This is the disassembling procedure after the disassembling of:

1. Removing Base unit: Page 9

Refer to Step 15-1 through 15-2 on page 37 for reassembling.

Screws

3x8 mm

(x2)

107

Safety wire ass'y

154

Base

2

Figure of Step 14-1

Screw

3x6 mm (x1)

109

Stopper plate

16

Spring A

57

Stopper

19

Figure of Step 15-1

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