Sanyo VCC-9300P Mechanism Service Technical Information

Sanyo
Brand
Sanyo
Model
VCC-9300P
Type
Mechanism Service Technical Information

This manual is also suitable for

MECHANISM SERVICE
TECHNICAL INFORMATION
L54F4/US, XE
L5AE4/XE, US
FILE NO.
Dome type camera
REFERENCE No.MM5310481
VCC-9300
(Product code: 117 116 00)
(U.S.A.)
(Canada)
(Taiwan)
(Korea)
VCC-9300P
(Product code: 117 116 01)
(Europe)
VCC-9400P
(Product code: 117 119 00)
(Europe)
VCC-9400
(Product code: 117 119 01)
(U.S.A.)
(Canada)
(Taiwan)
(Korea)
–2–
CONTENTS
EXPLODED VIEWS
1. Exploded view of the Unit ..................................................................................................................................... 3
2. Exploded view of the Unit A ................................................................................................................................. 4
3. Exploded view of the Unit B ................................................................................................................................. 5
4. Exploded view of the Unit C ................................................................................................................................. 6
5. Exploded view of the Unit D ................................................................................................................................. 7
SERVICE TOOLS
Service tools................................................................................................................................................................ 8
DISASSEMBLY PROCEDURE OF MAIN PARTS
1. Removing Base unit .............................................................................................................................................. 9
2. Removing Rotation unit ........................................................................................................................................ 9
3. Removing Main board ass'y ............................................................................................................................... 10
4. Removing Power board ass'y ............................................................................................................................. 11
5. Removing Camera unit and Fan motor ass'y .................................................................................................... 12
6. Removing Slip ring ass'y .................................................................................................................................... 13
7. Removing Pan motor (Motor ass'y) ................................................................................................................... 14
8. Removing Pan belt (Synchro belt 140) and Synchro pulley (N132) ................................................................ 15
9. Removing Tilt motor (Motor ass'y) ..................................................................................................................... 16
10. Removing Tilt belt (Synchro belt (N180)) and Synchro pulley (N132) ............................................................ 17
11. Removing Bearing Tilt mechanism part ............................................................................................................ 18
12. Removing SY-1 Board ass'y (Compl pwb SY-1)............................................................................................... 19
13. Removing Power supply ..................................................................................................................................... 19
14. Removing Safefy wire ass'y ............................................................................................................................... 20
15. Disassembling Lock mechanism part ................................................................................................................ 20
REASSEMBLY PROCEDURE OF MAIN PARTS
1. Reassembling Slip ring ass'y ............................................................................................................................. 21
2. Reassembling Bearing (Tilt mechanism part) and Synchro pulley (N132) ..................................................... 22
3. Installing Slip ring ass'y ...................................................................................................................................... 24
4. Installing Pan motor (Motor ass'y) and Pan belt (Synchro belt 140) ............................................................... 25
5. Installing Tilt motor (Motor ass'y) and Tilt belt (Synchro belt 180) .................................................................. 26
6. Installing Camera cover ...................................................................................................................................... 27
7. Installing Frame B ............................................................................................................................................... 27
8. Installing Frame A and Supporter ...................................................................................................................... 28
9. Reassembling Camera unit ................................................................................................................................29
10. Installing Camera unit ......................................................................................................................................... 31
11. Installing Main board ass'y and Power board ass'y.......................................................................................... 32
12. Arranging Harness .............................................................................................................................................. 33
13. Installing Inner cover .......................................................................................................................................... 34
14. Installing the parts to Case................................................................................................................................. 35
15. Installing the parts to Base section .................................................................................................................... 37
16. Reassembling and Installing Power supply....................................................................................................... 40
17. Installing SY-1 board ass'y (Compl pwb SY-1) ................................................................................................. 42
18. Installing O-Ring to Base.................................................................................................................................... 44
19. Setting Switch of SY-1 board ass'y (Compl pwb SY-1)................................................................................... 44
20. Installing O-Ring to Clear dome ......................................................................................................................... 45
21. Installing Base unit and Main unit ...................................................................................................................... 45
22. Adjusting the tilt of Inner cover .......................................................................................................................... 46
23. Installing Clear come .......................................................................................................................................... 46
–3–
EXPLODED VIEWS
MAIN BOARD ASS'Y
RH M SCR. 2.6*4MM
BH SCR. 2*4MM
RH SCR. 2.6*3MM
RH SCR. 2.6*4MM
RH SW/W SCR. 3*10MM
O-RING
CLEAR DOME
INNER COVER
CAMERA COVER
Quantity
1
1
1
1
4
4
4
4
3
1
No.
6
5
28
60
101
104
103
102
117
201
Parts name
101
D
C
A
B
117
103
104
201
5
6
28 + 60
102
1. Exploded view of the Unit
–4–
2. Exploded view of the Unit A
107
31
5
22
23
17
106
20
4
156
63
9
102
155
15224
52
101
21
116
13
104
203
102
101
151
20
106
116
55
21
3
101
152
54
53
10
102
103
A
1
A
SYNCHRO PULLEY (N22)
SYNCHRO PULLEY (N132)
SHIM
SUPPORTER
CAMERA BASE
FRAME B
FRAME A
CAMERA COVER
T-HOLDER
MAIN FRAME
Quantity
1
1
1
1
1
1
1
1
2
2
No.
4
3
5
9
10
17
13
11
20
RH SCR. 2.6*4MM
RH SW/W SCR. 3*10MM
SYNCHRO BELT (140)
SYNCHRO BELT (180)
BEARING
LOCK NUT
SPACE COLLAR
T-SHAFT
RITINA
1
1
1
1
1
1
2
7
6
22
21
23
24
52
55
54
53
101
102
MOTOR ASS'Y
SLIP RING ASS'Y
SET SCR. 3*3MM
FH SCR. 3*8MM
FH SCR. 2.6*6MM
BH SCR. 2*4MM
RH SCR. 2.6*3MM
2
4
4
4
4
1
2
103
104
116
107
106
151
152
Parts name
–5–
3. Exploded view of the Unit B
Quantity
Parts name
1
1
2
FAN BRACKET
MAGNET BASE
CAMERA SUPPORT
MAGNET
1
1
10
2
RH SCR. 2.6*3MM
BH SCR. 2*4MM
FH SCR. 2*12MM
1
FAN MOTOR ASS'Y
CAMERA(300P)
1
1
FLEXIBLE FALT CABLE
I-F BOARD ASS'Y
1
No.
7
8
12
59
103
104
105
153
64
65
204
12
59
8
7
12
204
104
104
64
65
103
104
104
105
153
–6–
4. Exploded view of the unit C
CASE
1
Quantity
Parts name
1
1
MAGNET BASE
LOCK PLATE
CLEAR DOME
O-RING
MAGNET
RH SCR. 2.6*4MM
RATING LABEL
1
No.
8
15
28
60
59
102
29
2
1
1
1
1
102
15
8
59
102
1
29
60
28
–7–
Quantity
Parts name
1
1
1
1
1
1
1
BASE
PRESSURE PLATE
STOPPER PLATE
STOPPER
CORD BUSH
PACKING
INSULATION PLATE
POWER SUPPLY
O-RING
SPRING A
VENTILATION FILM
1
1
1
1
1
FERRITE CORE
2
2
4
1
2
8
2
FH SCR. 3*8MM
FH SCR. 3*10MM
RH SW/W SCR. 3*6MM
RH SCR. 2.3*10MM
BH SCR. 3*6MM
BH SCR. 3*12MM
DC NUT 3MM
WASHER 3.2*7*0.5MM
2
1
1
1
1
1
SAFETY WIRE ASS'Y
POWER/I-O CABLE ASS'Y
POWER SWITCH CABLE ASS'Y
RELAY/I-O CABLE ASS'Y
DC24V POWER CABLE ASS'Y
COMPOUND CABLE ASS'Y
MICRO SWITCH
RATING LABEL
1
I-O BOARD ASS'Y
1
No.
2
14
16
19
25
26
27
62
61
60
57
56
51
107
108
109
110
111
112
113
114
160
159
158
157
154
29
164
202
1
1
51
25
19
16
27
2
26
14
29
108
109
56
57
107
154
60
61
110
111
158
157
159
113
114
202
112
111
160
164
62
63
5. Exploded view of the unit D
–8–
SERVICE TOOLS
VHJ-0154
VHJ-0153
VHJ-0152
GUIDE WRENCH A
VHJ-0151
1
1
1
1
GUIDE WRENCH B
PULLEY JIG
EXTENSION CABLE
OIL COMPOUND
1
VHJ-0155
304
303
302
301
307
No.
Jig No.
Quantity
Parts name
301 302 303
304 307
–9–
1. Removing Base unit
1-1. Lift up on Stopper
19
from Base unit, then snap it to stop.
1-2. Turn Main unit counterclockwise 10 degree to remove Base unit from Main unit.
1-3. Remove Sefety wire ass'y
154
from Base unit.
1-3-1. Push Sefety wire ass'y
154
slightly while holding its end, then release it from locking.
1-3-2. Move Sefety wire ass'y
154
along with the groove.
1-3-3. Remove Sefety wire ass'y
154
from the hole of groove.
2. Removing Rotation unit
2-1. Turn Clear dome
28
counterclockwise 13 degree to remove.
2-2. Remove Screws
101
(x4) from the inside of Case
1
, then remove Rotation unit.
DISASSEMBLY PROCEDURE OF MAIN PARTS
Stopper
Base unit
Safey wire ass'y
Main unit
2
1
2
3
1
19
154
Figure of Step 1-1 through Step 1-3
Clear dome
Rotation unit
Case
Screws
3x10 mm (x4)
28
101
101
1
Figure of Steps 2-1 and 2-2
–10–
3. Removing Main board ass'y
3-1. Remove Screws
117
(x3) on Rotation unit, then remove Inner cover
6
.
This is the disassembly procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
3-2. Removing Main board ass'y
3-2-1. Remove the connectors (x5) on Main board ass'y
201
.
3-2-2. Remove Screws
104
(x4), then remove Main board ass'y
201
.
Refer to Step 11-1 on page 32, Step 12-1 on page 33 and Step 13-1 on page 34 for reassembling.
Inner cover
Screws
2.6x4 mm (x3)
117
117
117
6
Figure of Step 3-1
Main board ass'y
1
2
3
4
5
Screws
2x4 mm (x4)
104
104
104
104
201
Figure of Step 3-2
–11–
4. Removing Power board ass'y
4-1. Removing Power board ass'y
4-1-1. Remove the connectors (x3) on Power board ass'y
203
.
4-1-2. Remove Screws
104
(x4), then remove Power board ass'y
203
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
Refer to Step 11-2 on page 32 and Step 12-1 on page 33 for reassembling.
Power board ass'y
1
2
3
Screws
2x4 mm (x4)
104
203
104
Figure of Step 4-1
–12–
5. Removing Camera unit and Fan motor ass'y
5-1. Turn Camera cover
5
clockwise as far as possible.
5-2. Remove Screws
103
(x4), then remove Camera cover
5
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
3. Removing Main board ass'y: Page 10
5-3. Remove Screws
102
(x4) to remove the connector on Camera unit, then remove Camera unit.
5-4. Remove the 2P connector on Fan motor ass'y
153
and remove Screws
105
(x2), then remove Fan motor ass'y
153
.
Refer to page 29 through page 34 for reassembling.
Camera cover
Screws
2.6x3 mm
(x4)
103
5
103
Figure of Steps 5-1 and 5-2
12
59
8
7
12
204
104
104
64
103
104
104
105
153
65
Camera unit
Screws
2.6x4 mm (x4)
Disassembly of Camera unit
102
102
102
Figure of Step 5-3
Screws
2x12 mm (x2)
105
105
Fun motor ass'y
153
2P connector
Figure of Step 5-4
–13–
6. Removing Slip ring ass'y
6-1. Remove Screws
107
(x4), then remove Camera base
11
and Camera cover
5
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
3. Removing Main board ass'y: Page 10
5. Removing Camera unit and Fan motor ass'y: Page 12
6-2. Remove Pan belt (Synchro belt 140)
55
. Turn Pan belt (Synchro belt 140)
55
while lifting up on, so that you can
remove it easily.
6-3. Remove Frame B
10
and Binder
63
using nipper.
6-4. Remove Screws
102
(x2) and Screws
103
(x2), then remove Frame B
10
.
6-5. Remove Screws
101
(x3), then remove Slip ring ass'y
151
.
Refer to Step 3-1 on page 24, Step 4-2 through Step 4-4 on page 25, Steps 6-1 and 7-1 on page 27 and page 31
through page 34 for reassembling.
Camera cover
5
Camera base
11
Screws
3x8mm (x4)
107
107
Figure of Step 6-1
Screws
2.6x4 mm (x4)
102
Frame B
10
Binder
63
Slip ring ass'y
151
Pan belt (Synchro belt 140)
55
Binder
63
Screws
3x10 mm (x3)
101
101
103
Screws
2.6x3mm (x2)
103
Figure of Step 6-2
Figure of Step 6-4
Figure of Steps 6-3 and 6-4
–14–
7. Removing Pan motor (Motor ass'y)
7-1. Remove Pan belt (Synchoro belt 140)
55
. Turn Pan belt (Synchro belt 140)
55
while lifting up on, so that you can
remove it easily.
7-2. Remove the connector from Pan motor (Motor ass'y)
152
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
7-3. Remove Binder
63
holding the cable of Pan motor (Motor ass'y)
152
using nipper.
7-4. Remove Screws
101
(x2), then remove Pan motor (Motor ass'y)
152
.
7-5. Remove Screws
116
(x2), then remove Synchro pulley (N22)
21
from Pan motor (Motor ass'y)
152
.
Refer to Step 4-1 through Step 4-4 on page 25 for reassembling.
Connector
to be removed
1
Pan belt
(Synchro belt 140)
55
Figure of Steps 7-1 and 7-2
Synchro pulley (N22)
21
Pan motor
(Motor ass'y)
152
Binder
63
Screws
3x10 mm (x2)
101
Figure of Step 7-3 through Step 7-5
–15–
8. Removing Pan belt (Synchro belt 140) and Synchro pulley (N132)
8-1. Remove Pan belt (Synchro belt 140)
55
. Turn Pan belt (Synchro belt 140)
55
while lifting up on, so that you can
remove it easily.
This is the disassembling procedure after the disassembling of:
1. Base unit: Page 9
2. Removing Rotation unit: Page 9
8-2. Remove Screws
106
(x2), then remove Synchro pulley (N132)
20
.
Refer to Step 1-4 on page 21 and Step 4-2 through Step 4-4 on page 25 for reassembling.
Connector
to be removed
1
Pan belt
(Synchro belt 140)
55
Figure of Step 8-1
Synchro pulley (N132)
20
Screws
2.6x6 mm (x2)
106
106
Figure of Step 8-2
–16–
9. Removing Tilt motor (Motor ass'y)
9-1. Remove Screws
107
(x4), then remove Camera base
11
and Camera cover
5
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
3. Removing Main board ass'y: Page 10
4. Removing Power board ass'y: Page 11
5. Removing Camera unit and Fan motor ass'y: Page 12
9-2. Remove Tilt belt (Synchro belt (N180))
54
while turning.
9-3. Remove Screws
101
(x2), then remove Tilt motor (Motor ass'y)
152
.
Refer to Step 5-2 through Step 5-4 on page 26, Step 6-1 on page 27 and page 31 through page 34 for
reassembling.
Camera cover
5
Camera base
11
Screws
3x8mm (x4)
107
107
Figure of Step 9-1
Screws
3x10 mm (x2)
101
Tilt motor (Motor ass'y)
152
Tilt belt (Synchro belt (N180))
54
–17–
10. Removing Tilt belt (Synchro belt (N180)) and Syncro pulley (N132)
10-1. Remove Screws
107
(x4), then remove Camera base
11
and Camera cover
5
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
3. Removing Main board ass'y: Page 10
4. Removing Power board ass'y: Page 11
5. Removing Camera unit and Fan motor ass'y: Page 12
10-2. Remove Tilt belt (Synchro belt (N180))
54
while turning.
10-3. Remove Screws
106
(x2), then remove Synhcro pulley (N132)
20
.
Refer to Step 5-2 through Step 5-4 on page 26, 6-1 on page 27 and page 31 through page 34 for reassembling.
Camera cover
5
Camera base
11
Screws
3x8mm (x4)
107
107
Figure of Step 10-1
Synchro pulley (N132)
20
Tilt belt (Synchro belt (N180))
54
Screws
2.6x6 mm (x2)
106
Figure of Steps 10-2 and 10-3
–18–
Guide wrench B
(VHJ-0152)
302
Lock nut
52
Shim
17
Space collar
T-Holder unit
24
Guide wrench A
(VHJ-0151)
301
Ritina
22
T-Holder
4
T-Shaft
23
Bearing
53
Figure of Steps 11-2 and 11-3
11. Removing Bearing Tilt mechanism part
11-1. Remove Camera cable
155
while bending the connector on the camera side 90 degree.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
2. Removing Rotation unit: Page 9
3. Removing Main board ass'y: Page 10
5. Removing Camera unit and Fan motor ass'y: Page 12
6. Removing Slip ring ass'y (Step 6-1): Page 13
11-2. Remove Lock nut
52
using Guide wrench B
302
, then remove T-Holder unit.
11-3. Remove Ritina
22
on T-Holder unit using Guide wrench A
301
, then remove Bearing
53
(x2).
Guide wrench A: VHJ-0151
Guide wrench B: VHJ-0152
Refer to Page 22 through Page 23, Step 5-2 through Step 5-4 on page 26, Step 6-1 on Page 27 and page 31
through page 34 for reassembling.
Camera cable
155
Figure of Step 11-1
–19–
12. Removing SY-1 Board ass'y (Compl pwb SY-1)
12-1. Remove Screws
111
(x4) from Base 2.
12-2. Remove the five connectors on SY-1 board ass'y (Compl pwb SY-1)
202
, then remove SY-1 board ass'y (Compl pwb
SY-1)
202
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
Refer to page 42 through page 43 for reassembling.
13. Removing Power supply
13-1. Remove Screws
111
(x4) from Base
2
, then remove Power supply
61
.
13-2. Remove Insulation plate
27
.
13-3. Remove Screws
110
(x2), then remove Micro switch
62
.
13-4. Remove Power/ I-O cable ass'y 157.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
12.Removing SY-1 Board ass'y (Compl pwb SY-1): Page 19
Refer to page 40 through page 43 for reassembling.
SY-1 board ass'y
(Compl pwb SY-1)
202
Screws
3x6 mm (x4)
1
5
4
3
2
Figure of Step 12-1
111
Base
2
111
111
Power/ I-O cable ass'y
157
Insulation plate
27
Screws
3x6 mm (x4)
Screws
2.3x10 mm
(x2)
110
110
Base
2
Power supply
61
Micro switch
62
111
111
Figure of Step 13-1 through Step 13-4
–20–
14. Removing Safety wire ass'y
14-1. Remove Screws
107
(x2) on Base
2
, then remove Safety wire ass'y
154
.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
Refer to Step 15-2 on page 37 for reassembling.
15. Disassembling Lock mechanism part
15-1. Remove Screw
109
(x1), then remove Stopper plate
16
.
Note: Be carefull with Stopper
19
and Spring A
57
jumping out.
This is the disassembling procedure after the disassembling of:
1. Removing Base unit: Page 9
Refer to Step 15-1 through 15-2 on page 37 for reassembling.
Screws
3x8 mm
(x2)
107
Safety wire ass'y
154
Base
2
Figure of Step 14-1
Screw
3x6 mm (x1)
109
Stopper plate
16
Spring A
57
Stopper
19
Figure of Step 15-1
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Sanyo VCC-9300P Mechanism Service Technical Information

Sanyo
Brand
Sanyo
Model
VCC-9300P
Type
Mechanism Service Technical Information
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