Club Car IntelliTach Carryall 295 Owner's manual

Owner’s Manual

2007

IntelliTach

All-Wheel Drive Vehicles

Diesel

Carryall 295

XRT 1550

P. O. Box 204658

Augusta, Georgia 30917-4658 USA

Telephone 706-863-3000

Service Parts Fax 706-855-7413

www.clubcar.com

2007 Carryall 295 IntelliTach and XRT 1550 IntelliTach Diesel Vehicle Owner’s Manual Page 1

NOTICE

The Club Car® Limited Two Year Warranty for 2007 Transportation And Utility Vehicles and the California

Emission Control Warranty Statement appear on the last pages of this manual. No other warranties, express

or implied, are contained herein. Your authorized representative checked the vehicle before it was delivered

to you and will provide you a copy of the completed vehicle warranty registration form.

Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the

use of the material in this manual.

This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of

this manual may be photocopied, reproduced, or translated to another language without the written consent

of Club Car, Inc.

The information contained in this document is subject to change without notice.

Club Car reserves the right to make design changes to vehicles without obligation to make these changes on

units previously sold.

These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500

for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.

Club Car and Carryall are registered trademarks

of Club Car, Inc.

This manual effective June 19, 2006.

Page 2 2007 Carryall 295 IntelliTach and XRT 1550 IntelliTach Diesel Vehicle Owner’s Manual

FOREWORD

Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency

and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your invest-

ment and ensure that your Club Car vehicle(s) provides years of reliable, superior performance by reading

and following the maintenance instructions in this manual.

Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating

instructions and safety procedures in this manual. These instructions must be followed in order to avoid the

risk of severe personal injury. If you rent or loan your vehicle to others, we recommend that you ask them to

read this manual before they operate the vehicle.

Club Car products are backed by a customer support system designed to offer you fast, courteous service. In

the event that your Club Car vehicle needs repairs or service, we recommend that your local authorized Club

Car representative perform them. For the name and address of the Club Car representative nearest you,

logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us,

direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Georgia 30917-4658

USA. Your local authorized Club Car representative can also provide technical advice, parts, and service

manuals.

We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi-

cle, please include the manual so that the next owner will have the important operating, safety, and mainte-

nance information it contains.

2007 Carryall 295 IntelliTach and XRT 1550 IntelliTach Diesel Vehicle Owner’s Manual Page 3

TABLE OF CONTENTS

Safety Details ............................................................................................................................................ 7

General Warnings ...................................................................................................................................... 8

General Information ................................................................................................................................... 10

Model Identification .................................................................................................................................... 10

Controls and Indicators .............................................................................................................................. 10

Roll-Over Protective Structure (ROPS) and Safety Belts .......................................................................... 17

Seat Latch and Adjustment ....................................................................................................................... 20

Pre-Operation and Daily Safety Checklist ................................................................................................. 21

Performance Inspection ............................................................................................................................. 22

Driving Instructions .................................................................................................................................... 22

Bed Latch and Prop Rod ........................................................................................................................... 25

Attachments and Buckets .......................................................................................................................... 27

Loading and Unloading the Cargo Bed ..................................................................................................... 37

Vehicle Load Capacities ............................................................................................................................ 37

Towing with the Vehicle ............................................................................................................................. 39

Transporting on a Trailer ........................................................................................................................... 39

Storage ...................................................................................................................................................... 40

Maintenance .............................................................................................................................................. 41

Periodic Service Schedule ......................................................................................................................... 42

Periodic Lubrication Schedule ................................................................................................................... 45

Brake Fluid Reservoir ................................................................................................................................ 47

Engine Oil .................................................................................................................................................. 47

Gearcase Lubrication ................................................................................................................................ 51

Hydraulic System ....................................................................................................................................... 53

Engine Coolant – Diesel Vehicles ............................................................................................................. 54

Air Intake System ...................................................................................................................................... 54

Fueling Instructions ................................................................................................................................... 55

Battery ....................................................................................................................................................... 58

Using a Booster Battery (Jump Starting) ................................................................................................... 60

Cleaning the Vehicle .................................................................................................................................. 61

Accessories ............................................................................................................................................... 61

Subsequent Owner Registration ................................................................................................................ 62

Vehicle Specifications ................................................................................................................................ 63

Vehicle Feature Identification

Page 4 2007 Carryall 295 IntelliTach and XRT 1550 IntelliTach Diesel Vehicle Owner’s Manual

CARRYALL 295 & XRT 1550 INTELLITACH DIESEL VEHICLES

DIESEL WARNING DECAL

(ON PASSENGER-SIDE

SEAT SUPPORT)

HOT MANIFOLD

WARNING DECAL

(ON ENGINE

VALVE COVER)

ROTATING PARTS AND HOT MANIFOLD DECAL

(ON DRIVER-SIDE VEHICLE FRAME)

FRAME GROUND WARNING DECAL

(ON VEHICLE FRAME NEAR BATTERY)

OPERATING

INSTRUCTIONS

(ON INSTRUMENT PANEL)

HOT SURFACE WARNING DECAL

(ON COOLANT PIPES AND

UNDERSIDE OF BOTH SEATS)

ROTATING PARTS

WARNING DECAL

JOYSTICK

ON

OFF

(ON CENTER CONSOLE)

Vehicle Feature Identification

2007 Carryall 295 IntelliTach and XRT 1550 IntelliTach Diesel Vehicle Owner’s Manual Page 5

CARRYALL 295 & XRT 1550 INTELLITACH DIESEL VEHICLES

HIGH PRESSURE

DECAL

102950601

WARNING

!

• Read maintenance and service manual before performing repairs on hydraulic system.

• Do not attempt to repair hydraulic pump or lines while engine or pump is in operation.

• Relieve pressure before disconnecting hydraulic lines or fittings.

HIGH PRESSURE FLUIDS COULD CAUSE SERIOUS INJURY OR DEATH

• Do not modify or remove Roll-over Protective Structure (ROPS).

• Replace ROPS if damaged. Do not attempt repair.

• Use seat belts during operation. Do not jump from vehicle.

• Keep away from drop-offs, steep slopes, and unstable

surfaces.

CCI 102961201

WARNING

!

VEHICLE LOADING DECAL

DRIVER/PASSENGER WARNING

DECAL

UNDERAGE

WARNING DECAL

CRUSH AREA DECAL

(ON DRIVER-SIDE

AND PASSENGER-SIDE)

CERTIFICATION

NOTICE AND WARNING DECAL

SERIAL NUMBER

DECAL

(ON REAR RECEIVER HITCH)

TRAILER HITCH

DECAL

BED LATCH

WARNING DECAL

ROTATING PARTS

WARNING DECAL

(ON PASSENGER-SIDE

VEHICLE FRAME)

ATTACHMENT

LOCKING DECAL

Page 6 2007 Carryall 295 IntelliTach and XRT 1550 IntelliTach Diesel Vehicle Owner’s Manual

Safety Details

2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual Page 7

SAFETY DETAILS

ý WARNING

• This owner’s manual should be read completely before attempting to drive or service the

vehicle. Failure to follow the instructions in this manual could result in property damage,

severe personal injury, or death.

It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi-

cle are preceded by the words DANGER, WARNING, or CAUTION. For your protection, we recommend that

you take special notice of these safety precautions. Safety precautions are essential and must be followed.

If any of the operation or warning decals on the vehicle become damaged, have been removed, or cannot be

easily read, they should be replaced immediately to avoid possible property damage, personal injury, or

death. Contact your Club Car dealer.

ý DANGER

• A DANGER indicates an immediate hazard that will result in severe personal injury or death.

ý WARNING

• A WARNING indicates an immediate hazard that could result in severe personal injury or

death.

ý CAUTION

• A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could

result in minor personal injury.

CAUTION

• A CAUTION without the safety alert symbol indicates a potentially hazardous situation that

could result in property damage.

Figure 1 Battery Cable Removal

NEG

POS

TO FUSE BLOCK

TO GROUND

Remove negative (–)

cable first.

General Warnings

Page 8 2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual

GENERAL WARNINGS

The following safety statements must be heeded whenever the vehicle is being operated, repaired, or ser-

viced. Safety decal identification information is also included beginning on page 4. Other specific safety state-

ments appear throughout this manual and on the vehicle.

ý

DANG ER

• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and

service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full

face shield and rubber gloves when working on or near batteries.

• Diesel – Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle

and service area. Service only in a well-ventilated area.

• Do not operate engine in an enclosed area without proper ventilation. The engine produces

carbon monoxide, which is an odorless, deadly poison.

• A Club Car vehicle will not provide protection from lightning, flying objects, or other storm-

related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek

shelter in accordance with applicable safety guidelines for your location.

ý WARNING

• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and

CAUTION statements in this manual as well as those on the vehicle.

• Do not leave children unattended on vehicle.

• Children requiring a child safety seat must not ride on the vehicle. Comply with state and local

laws pertaining to child safety.

• The driver and passenger must be restrained at all times with the safety belts provided to help

prevent injury in the event of sudden braking, collision, or roll-over.

• No more than one person per seat at one time. Do not allow people to ride in any part of the

vehicle that is not equipped with a seat and a safety belt. Do not allow a passenger to hold a

child in his or her lap while the vehicle is moving.

• Prior to leaving the vehicle unattended or servicing the vehicle, place attachment on the

ground, set the park brake, place the Forward/Reverse handle in the NEUTRAL position, turn

the key switch to the OFF position, and remove the key. Chock the wheels when servicing the

vehicle.

• Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle

performance, severe personal injury, or death.

• Any modification or change to the vehicle that affects the stability or handling of the vehicle,

or increases maximum vehicle speed beyond factory specifications, could result in severe

personal injury or death.

• Check the vehicle for proper location of all vehicle safety and operation decals and make sure

they are in place and are easy to read.

• For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle.

If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is

raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all

crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed

this warning could result in severe personal injury or death.

WARNING CONTINUED ON NEXT PAGE...

General Warnings

2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual Page 9

ý WARNING

• Only trained technicians should service or repair the vehicle. Anyone doing even simple

repairs or service should have knowledge and experience in electrical and mechanical repair.

The appropriate instructions must be used when performing maintenance, service, or

accessory installation.

• To avoid unintentionally starting the vehicle:

- Disconnect battery cables, negative (–) cable first (Figure 1).

• Frame ground – Do not allow tools or other metal objects to contact frame when

disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch

the vehicle frame, engine, or any other metal component.

• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face

shield and rubber gloves when working on or near batteries.

• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the

vehicle.

• Use insulated tools when working near batteries or electrical connections. Use extreme

caution to avoid shorting of components or wiring.

• High Pressure fluids could cause serious injury or death.

• Do not attempt to repair hydraulic pump or lines while engine is running.

• Relieve pressure before disconnecting hydraulic lines or fittings.

• When servicing the vehicle with part of the vehicle on jack stands, do not operate the engine

with the Forward/Reverse handle in either the FORWARD or REVERSE position. The all-wheel

drive system will engage any wheel(s), front or rear, with traction.

Figure 2 All-wheel Drive Warning

General Information

Page 10 2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual

GENERAL INFORMATION

This manual is designed to include operating procedures, maintenance, and regular servicing information on

the diesel Carryall 295 IntelliTach and XRT 1550 IntelliTach key-start vehicles.

MODEL IDENTIFICATION

The serial number of each vehicle is printed on a bar code decal mounted on the frame above the brake pedal

(Example: TR0601-123456) (Figure 3). There is also a second serial number decal mounted on the rear body

frame behind the fuel tank. The fuel tank must be removed to view this decal. See following NOTE.

NOTE: Have the vehicle serial number available when ordering parts or making inquiries.

CONTROLS AND INDICATORS

See General Warnings on page 8.

ý WARNING

• Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls

and operating procedures.

• Do not tamper with the high idle speed setting on the diesel vehicle. Doing so will void the

warranty, as well as damage the engine and other components, and could result in property

damage, personal injury, or death due to unsafe speeds.

• Do not shift the Forward/Reverse handle while the vehicle is in motion.

• Engine must be at idle before shifting the Forward/Reverse handle. Failure to do so may result

in injury to inattentive passengers and (or) damage to the vehicle.

• To avoid unintentionally starting or rolling the vehicle, place attachment on the ground, set

the park brake, place the Forward/Reverse handle in the NEUTRAL position, turn the key

switch to the OFF position, and remove the key when leaving the vehicle.

Figure 3 Serial Number

SERIAL NUMBER

T

R

0

60

1-1

23

456

P O BO

X 204658

AUG

UST

A GA 30917

Club Car

R

Controls and Indicators

2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual Page 11

JOYSTICK ON/OFF SWITCH

The joystick ON/OFF switch (18) is located on the rear face of the joystick box. When the switch is placed in

the “OFF” position, the joystick and the hydraulic interface controls will not operate.

Figure 4 Instrument Panel, Operator Controls, and Indicators

INSTRUMENT PANEL, OPERATOR CONTROLS, AND INDICATORS

1 Forward/Reverse Handle 9. Park Brake Release Handle

A. - Move up for FORWARD travel 10. Headlight Switch

B. - NEUTRAL Position 11. High Temperature Warning light

C. - Move down for REVERSE travel 12. Safety Belt Warning light

2. 12 Volt Accessory Outlet 13. Low Oil Warning light

3. Key Switch 14. Fuel Gauge/Hour Meter

4. Accelerator Pedal 15. Joystick

5. Brake Pedal 16. Attachment Arm Float Switch

6. Parking Brake Pedal 17. Auxiliary Hydraulic Switch

7. Electric Bed Lift Switch (If Equipped) 18. Joystick ON/OFF Switch

8. Steering Column Adjustment Lock

OPERATING INSTRUCTIONS

ON

OFF

START

PREHEAT

01/21

1

10

15

17

18

16

O

N

O

F

JOYSTICK

O

N

O

FF

11

13

1

2

4

6

5

B

A

C

3

14

7

9

8

10

12

Controls and Indicators

Page 12 2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual

KEY SWITCH

The key switch (3) is mounted on the instrument panel to the right of the steering column (Figure 4). It has

four positions: PREHEAT, OFF, ON, and START.

Use the PREHEAT feature if the temperature falls below 23 °F (–5 °C). Do not hold the key in the PREHEAT

position longer than 20 seconds. To preheat glow plugs in cold weather, turn the key to the PREHEAT posi-

tion, and hold it there for 10-15 seconds. Then turn the key to the START position, and hold it there until the

engine starts. If the engine does not start after 10-15 seconds, turn the key to the OFF position and repeat the

procedure. Once the engine starts, release the key and it will return to the ON position. The engine will idle in

neutral. The engine will continue to idle until the key is turned to the OFF position. See previous WARNING,

CAUTION and NOTE.

Turn the key to PREHEAT position if the temperature falls below 23 °F (–5 °C). Do not hold the key in the

PREHEAT position longer than 20 seconds.

ý WARNING

• Moving parts! Keep clear of the engine compartment while the engine is running.

CAUTION

• Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the

handle only when the vehicle is at a complete stop and the engine is at idle. Failure to heed

this caution could result in damage to the transmission.

NOTE: The key can be removed only when the key switch is in the OFF position.

FORWARD/REVERSE CONTROL

The Forward/Reverse handle (1) is located on the right-hand side of the instrument panel. The handle has

three distinct positions: FORWARD (A), NEUTRAL (B), and REVERSE (C) (Figure 4). Push the handle up to

operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in reverse. The

engine can be started only when the handle is in the NEUTRAL (middle) position. The engine must be at idle

before shifting the Forward/Reverse handle. See WARNING and CAUTION on page 12.

Club Car vehicles operate at a reduced speed in reverse. The reverse buzzer will sound as a warning when

the Forward/Reverse handle is in the REVERSE position.

ACCELERATOR PEDAL

The accelerator pedal (4) is the pedal on the right (Figure 4).

With the engine running and the Forward/Reverse handle in the FORWARD or REVERSE position, vehicle

speed will increase as the accelerator pedal is pressed. When the accelerator pedal is released, it will return

to the original position and the engine will idle. See WARNING and CAUTION on page 12.

BRAKE PEDAL

The brake pedal (5) is located to the immediate left of the accelerator pedal (Figure 4). To slow or stop the

vehicle, press the brake pedal.

Controls and Indicators

2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual Page 13

PARK BRAKE

The park brake pedal (6) is located to the left of the brake pedal (Figure 4 and 5). To engage the park brake,

first apply pressure to the brake pedal, then firmly press the park brake pedal until it latches into place. To dis-

engage, pull the park brake release handle (9) (Figure 4 and 5). See following WARNING.

ý WARNING

• The park brake has multiple locking positions and should be firmly locked to prevent the

vehicle from rolling.

STEERING ADJUSTMENT LOCK

The steering wheel on the Carryall 295 IntelliTach and XRT 1550 IntelliTach is adjustable. To adjust the steer-

ing wheel, press down on the steering adjustment lock lever (8), then move the steering wheel to the desired

position (Figure 4). While holding the steering wheel in the desired position, pull up on the steering adjust-

ment lock lever to firmly lock the steering column in position.

ý WARNING

• Ensure that the steering wheel lock is fully engaged prior to operating the vehicle.

12-VOLT ACCESSORY OUTLET

The 12-volt accessory outlet (2) is located to the right of the key switch. It provides a constant 12VDC with the

key switch in the ON or OFF position. Extended use of this accessory outlet can cause the battery to become

heavily discharged.

SAFETY BELT WARNING LIGHT

The safety belt warning light (12) is located on the instrument panel just to the left of the steering column

(Figure 4) The warning light will illuminate each time the vehicle is started and remain illuminated for a 45

second duration. The warning light is electrically independent of the whether the driver’s safety belt is fas-

tened.

Figure 5 Park Brake Release

S

E

R

IA

L

N

U

M

B

E

R

0000

00 - 0000

00

P

O

B

O

X

2

0

4

6

5

8

A

U

G

U

S

T

A

G

A

3

0

9

1

7

C

lu

b

C

a

r

R

P

9

6

Controls and Indicators

Page 14 2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual

LOW OIL WARNING LIGHT

The low oil warning light (13) is located on the instrument panel just to the left of the steering column

(Figure 4) If the warning light comes on, oil should be checked and added to the engine as necessary before

continuing to use the vehicle. The vehicle should never be driven when the low oil warning light remains on.

If the warning light goes on and off, the vehicle may be driven, but oil should be added at the first opportunity.

If the oil level is correct and the warning light stays on, have a trained technician check the vehicle. See fol-

lowing CAUTION.

CAUTION

• Failure to add oil immediately when the low oil warning light stays on may result in permanent

engine damage.

FUEL GAUGE/HOUR METER

The fuel gauge and hour meter (14) are housed together at the right side of the instrument panel (Figure 4).

The fuel gauge operates when the key switch is in the ON position, and allows the operator to monitor the fuel

level in the vehicle. The hour meter operates only when the engine is running, and should be used by the

trained technician to track vehicle usage and determine when periodic service procedures are required. See

Periodic Service Schedule on page 42.

HEADLIGHT CONTROL

The headlight control (10) is located on the left side of the instrument panel (Figure 4). Press the headlight

rocker switch to turn the headlights on or off.

NOTE: Using the headlights for extended periods of time without the engine running, or with the engine

idling, will discharge the battery.

ELECTRIC BED LIFT

Vehicles with Electric Bed Lift Option

The electric bed lift switch (7) is located on the instrument panel to the left of the key switch (Figure 4). See

following NOTE.

NOTE: Remove cargo before raising the bed.

To lift the bed, push up and hold the rocker switch in the upper position. Release the switch to stop the lifting

operation. To close the bed, press down and hold switch in the lower position. The bed lift will make a loud

clicking sound to signal that the bed is in the rest position.

HIGH-TEMPERATURE WARNING LIGHT

The high-temperature warning light (11) is located on instrument panel to the left of the steering column, next

to the low oil warning light. The diesel engine is liquid-cooled; if the engine coolant has exceeded its normal

safe operating temperature, the warning light will illuminate. If the warning light comes on, stop the vehicle

and allow it to idle for approximately five minutes before stopping the engine. Contact a Club Car dealer/dis-

tributor or a trained technician. See following WARNING.

ý WARNING

• Allow the engine to cool before servicing the engine coolant system. Engine coolant can

cause severe burns.

Controls and Indicators

2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual Page 15

HYDRAULIC CONTROLS

ý WARNING

• The hydraulic system is active as soon as the start key is in the ON position; the vehicle

engine does not need to be running.

• To avoid accidently engaging the hydraulic system, press the joystick ON/OFF rocker switch

(18) to the OFF position (Figure 4). All hydraulic interface controls, (joystick, float, and

auxiliary) are disabled while the switch is in the OFF position.

CAUTION

• Do not tamper with the hydraulic power unit settings. These settings are factory preset, and if

adjusted will void the warranty.

• Do not operate the attachment arm without the engine running, as battery discharge will

occur.

Movement of the joystick (1) (Figure 6 and Figure 7) controls the hydraulic cylinders for the lift and tilt func-

tions. See following NOTE.

NOTE: The joystick will not activate the attachment arm unless the start key is ON and the joystick ON/

OFF rocker switch is in the ON position (Figure 4).

The joystick is an ON/OFF control. It does not have proportional control.

Activating the joystick with the engine OFF but the key switch ON will cause battery discharge. The

hydraulic system is powered by an electric motor. Limit the time that you use the joystick in this

manner to avoid discharging the battery.

When engaged in heavy attachment use, avoid the continued use of electrically powered devices

(i.e. bedlift, worklights, lower fan speed on heater, etc.). Either drive the vehicle or allow it to idle

occasionally to let the battery recharge.

Figure 6 Lift Function Figure 7 Tilt Function

102849801

3

2

3

1

ACTIVATE

TOGETHER

FOR FLOAT

FLOAT

AUX HYD

5

4

102849801

AUX HYD

FLOAT

ACTIVATE

TOGETHER

FOR FLOAT

1

6

5

6

Controls and Indicators

Page 16 2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual

Attachment Arm Operation

Pull the joystick (1) backward (2) to raise the attachment arm (Figure 6).

Push the joystick (1) forward (3) to lower the attachment arm.

Attachment Arm Float Position

To activate the float function, push the right-side of the rocker switch (4) and at the same time, push the joy-

stick (1) forward (3). The light (5) on the float switch will be illuminated when the float function is activated.

Once the float function is activated, release the switch and the joystick (Figure 6).

To disengage the float function, pull the joystick (1) backward. The light (5) will no longer be illuminated.

Tilt Operation

1. Move the joystick (1) to the right (5) to tilt the bucket forward (Figure 7).

2. Move the joystick (1) to the left (6) to tilt the bucket back.

Front Auxiliary Hydraulics Operation (If Equipped)

CAUTION

• Never use unapproved devices (i.e. hydraulic hand tools) with the auxiliary hydraulic system.

Failure to comply may result in premature failure of the power unit and drain the battery.

1. To rotate the attachment to the right, push the auxiliary hydraulic rocker switch (1) to the right (2)

(Figure 8).

2. To rotate the attachment to the left, push the auxiliary hydraulic rocker switch (1) to the left (3).

NOTE: After installing the attachment to the auxiliary hydraulics, cycle the cylinders until they are in the

retracted position and then check the fluid level in the hydraulic pump reservoir.

Figure 8 Front Auxiliary Hydraulics Operation

102849801

AUX HYD

FLOAT

ACTIVATE

TOGETHER

FOR FLOAT

3

2

1

Roll-Over Protective Structure (ROPS) and Safety

Belts

2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual Page 17

Quick Couplers (If Equipped)

To Connect: Remove dirt or debris from the surface of both the male and female couplers and from the out-

side diameter of the male coupler. Install the male coupler (1) into the female coupler. Full connection is made

when the ball sleeve (2) slides forward onto the female coupler. Visually check the couplers for corroding,

cracking, damage or excessive wear. If any of these conditions exist, the coupler(s) must be replaced.

To Disconnect: Hold the male coupler (1). Retract the sleeve (2) (Figure 9) on the female coupler until the

couplers disconnect. Install the dust covers (if equipped) on the couplers after they have been disconnected.

ý WARNING

• Hydraulic fluid, tubes, fittings and quick couplers can get hot when running vehicle and

attachments. Be careful when connecting and disconnecting quick couplers.

Relieve Hydraulic Pressure

Hydraulic pressure in the auxiliary circuit can make it difficult to connect or disconnect the hydraulic couplers.

With the engine stopped (key switch OFF) and attachment flat on the ground, move the auxiliary hydraulic

switch (1) to the right (2) and to the left (3) (Figure 8) several times. This will relieve hydraulic pressure that

is in the auxiliary circuit.

ROLL-OVER PROTECTIVE STRUCTURE (ROPS) AND SAFETY BELTS

The Carryall 295 IntelliTach and XRT 1550 IntelliTach is equipped with a Roll-Over Protective Structure

(ROPS). Safety belts are provided for each occupant. See following WARNING.

ý WARNING

• The ROPS must be properly installed before operating the vehicle. Club Car strongly urges

that the vehicle’s occupants be properly restrained at all times with the safety belts provided.

Pregnant woman: Consult your doctor for specific recommendations. The safety belt should be worn securely

and as low as possible over the hips and not on the waist.

Figure 9 Quick Couplers

2

1

Roll-Over Protective Structure (ROPS) and Safety

Belts

Page 18 2007 Carryall 295 Intellitach and XRT 1550 Intellitach Diesel Vehicle Owner’s Manual

Injured person: Depending on the injury, first check with your doctor for specific recommendations.

To secure safety belt, sit up straight and well back in the seat. Pull safety belt out of the retractor and insert the

tab into the buckle. A click will be heard when the tab locks into the buckle. Position the lap belt as low as pos-

sible on the hips – not on the waist, then adjust it to a snug fit by pulling the shoulder portion upward through

the latch plate.

The retractor will lock the belt during a sudden stop. It also may lock if the person leans forward too quickly.

A slow, easy motion will allow the belt to extend, and the person can move around freely. If the safety belt can-

not be pulled out of the retractor, firmly pull the belt and release it. It should then pull smoothly out of the

retractor.

To release the safety belt, press the buckle release button (1) and allow the belt to retract. If the belt does not

retract smoothly, pull it out and check for kinks or twists. Then make sure it remains free of twists as it retracts

(Figure 10).

ý WARNING

• Do not operate the vehicle with the ROPS removed. Doing so could result in property damage,

personal injury, or death.

• Do not remove or modify any component of the ROPS structure. Doing so will result in

voiding the ROPS certification and could weaken the ROPS resulting in serious injury or

death.

• Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the

structure. Do not attempt repair.

• The driver and passenger must be restrained at all times with the safety belts provided to help

prevent injury in the event of sudden braking, collision, or roll-over.

• In the event of a roll-over, do not attempt to jump or otherwise exit the vehicle. Remain seated

with safety belt fastened and with arms and legs inside the vehicle.

• After inserting the tab, make sure the tab and buckle are locked and that the belt is not

twisted.

• Make sure the shoulder belt is positioned across the center of the shoulder. The belt should

be kept away from the neck, but not falling off the shoulder. Failure to do so could reduce the

amount of protection and increase the chance of injury.

• Do not place the shoulder belt under arm.

• WARNING CONTINUED ON NEXT PAGE...

Figure 10 Release Safety Belt

Press here.

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Club Car IntelliTach Carryall 295 Owner's manual

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Club Car IntelliTach Carryall 295 Owner's manual

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