Grizzly W1836 Owner's manual

Category
Lathes
Type
Owner's manual

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OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 04/15)
MODEL W1836
12" X 15" BENCHTOP WOOD LATHE
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © MAY, 2015 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#17402BB Printed in China
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
SET UPELECTRICAL MAINTENANCE
SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION .....................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
Identification ..................................... 5
Controls & Features ............................. 6
SAFETY ...............................................7
Standard Machinery Safety Instructions ...... 7
Additional Safety for Wood Lathes ............ 9
ELECTRICAL ....................................... 10
Circuit Requirements .......................... 10
Grounding Requirements ...................... 11
Extension Cords ................................ 11
SETUP .............................................. 12
Unpacking ....................................... 12
Inventory ........................................ 12
Machine Placement ............................ 13
Cleaning Machine ............................... 13
Bench Mounting................................. 14
Assembly ......................................... 15
Test Run .......................................... 16
OPERATIONS....................................... 17
General .......................................... 17
Operation Overview ........................... 18
Stock Inspection & Requirements ........... 18
Engaging/Releasing Spindle Lock ............ 19
Changing Spindle Speeds ...................... 20
Adjusting Tool Rest ............................. 22
Adjusting Tailstock Position................... 23
Installing/Removing Headstock Center ..... 24
Installing/Removing Tailstock Center ....... 25
Removing/Installing Faceplate ............... 25
Selecting Turning Tools ........................ 26
Spindle Turning ................................. 27
Faceplate Turning .............................. 29
Sanding/Finishing .............................. 30
Contents
ACCESSORIES ...................................... 31
Wood Lathe Accessories ....................... 31
MAINTENANCE .................................... 32
General .......................................... 32
Cleaning & Protecting ......................... 32
Lubrication ...................................... 32
SERVICE ............................................ 33
General .......................................... 33
Tensioning & Replacing Belt .................. 33
Changing Motor Brushes ....................... 34
Troubleshooting ................................. 35
Electrical Safety Instructions ................. 37
Electrical Component Connections .......... 38
Wiring Diagram ................................. 39
PARTS .............................................. 40
Main .............................................. 40
Labels & Cosmetics ............................ 42
WARRANTY ........................................ 45
-2-
Model W1836 (For Machines Mfd. Since 04/15)
INTRODUCTION
INTRODUCTION
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with
the
instructions, specifications, drawings, and pho-
tographs contained inside. Sometimes we make
mistakes, but our policy of continuous improve-
ment
also means that sometimes the
machine
you receive will be slightly different than what
is shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure
,
check our website
for an updated version. W
e post current
manuals
and
manual updates for free
on our website at
www.
woodstockint.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
Manufacture Date and Serial Number
from the machine ID label (see below). Also, if
available, have a copy of your original purchase
receipt on hand. This information is required for
all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this
machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never
use to collect glass, metal, liquids, asbestos, silica,
animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from
inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly
repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
Manufacture
Date
Serial Number
Manual Accuracy
We are committed to customer satisfaction. If
you have any questions or need help, use the
information below to contact us.
IMPORTANT: Before contacting, please get the
original purchase receipt, serial number, and
manufacture date of your machine. This infor-
mation is required for all Technical Support
calls and it will help us help you faster.
Woodstock International Technical Support
Phone: (360) 734-3482
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Contact Info
-3-
Model W1836 (For Machines Mfd. Since 04/15)
INTRODUCTION
Model W1836 Machine Specifications, Page 1 of 2
MODEL W1836
12" X 15" BENCHTOP WOOD LATHE
Product Dimensions
Weight........................................................................................................... 79 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 38‐1/2 x 15‐1/2 x 17 in.
Footprint (Length x Width).......................................................................... 8 x 31‐1/2 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight........................................................................................................... 85 lbs.
Length x Width x Height........................................................................... 36 x 13 x 19 in.
Must Ship Upright.................................................................................................. Yes
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Full‐Load Current Rating........................................................................................ 7.4A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Motors
Main
Type..................................................................................... Universal Brush‐Type
Horsepower.............................................................................................. 3/4 HP
Phase.............................................................................................. Single‐Phase
Amps......................................................................................................... 7.4A
Speed.................................................................................................. 3000 RPM
Power Transfer ................................................................................... Direct Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Operation Information
Swing Over Bed........................................................................................... 12 in.
Swing Over Tool Rest Base............................................................................... 9 in.
Distance Between Centers.............................................................................. 15 in.
Max. Distance Tool Rest to Spindle Center...................................................... 5—1/2 in.
No of Spindle Speeds.......................................................................................... 2
Spindle Speed Range.......................................................................... 500—3800 RPM
Floor to Center Height............................................................................. 13‐1/2 in.
-4-
Model W1836 (For Machines Mfd. Since 04/15)
INTRODUCTION
Model W1836 Machine Specifications, Page 2 of 2
Spindle Information
Spindle Taper.............................................................................................. MT#2
Spindle Thread Size................................................................................. 1" x 8 TPI
Spindle Thread Direction......................................................................... Right Hand
Spindle Bore........................................................................................... 0.393 in.
Type of Included Spindle Center........................................................................ Spur
Indexed Spindle Increments.......................................................................... 15 deg.
No of Indexes................................................................................................. 24
Tool Rest Information
Tool Rest Width......................................................................................... 16 mm
Tool Rest Post Length............................................................................... 2‐7/8 in.
Tool Rest Base Height............................................................................... 1‐1/2 in.
Tailstock Information
Tailstock Taper........................................................................................... MT#2
Type of Included Tailstock Center...................................................................... Live
Construction
Bed..................................................................................................... Cast Iron
Headstock............................................................................................. Cast Iron
Tailstock............................................................................................... Cast Iron
Paint Type/Finish...................................................................................... Enamel
Other Related Information
Bed Width............................................................................................. 4‐3/8 in.
Faceplate Size............................................................................................. 3 in.
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ................................................................. 30 Minutes
Serial Number Location .................................................................................... ID Label
ISO 9001 Factory ................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................... No
Features
Electronic variable‐speed spindle control
Digital RPM readout
Low‐speed spindle range of 500–1800 RPM, high‐speed spindle range of 1000–3800 RPM
15 deg. spindle indexing
Spindle lock pin
Tool holder
Work lamp
Transit handles
Paddle switch with removable safety key
Heavy‐Duty Cast‐Iron Bed
Non‐skid rubber feet
Accessories
Live center
Spur center
3" Faceplate
Knockout bar
-5-
Model W1836 (For Machines Mfd. Since 04/15)
INTRODUCTION
Identification
A
H
O
R
T
U
V
W
X
Y
I
J
K
L
M
N
B
C
D
E
F
G
S
A. Access Door Release Knob
B. Lathe Carrying Handle
C. Belt Cover
D. Spindle Lock Knob
E. Headstock
F. Faceplate
G. Work Lamp
H. Digital Readout
I. Tool Rest
J. Tool Rest Holder
K. Tailstock Lock Lever
L. Live Center
M. Quill
N. Quill Lock Handle
O. Tailstock
P. Quill Handwheel
Q. Tool Holder
R. Variable-Speed Control Knob
S. ON/OFF Safety Paddle Switch
T. Tool Rest Lock Handle
U. Tool Rest Lock Lever
V. Lathe Bed
W. Motor
X. Belt Tension Lock Handle
Y. Belt Tension Lever
P
Q
-6-
Model W1836 (For Machines Mfd. Since 04/15)
INTRODUCTION
Controls & Features
Use descriptions and following figures to become familiar
with basic controls of your lathe.
Access Door Release Knob: Spring loaded knob that
opens access door when pulled.
Belt Tension Lock Handle: Releases tension on belt to
change speeds or replace belt.
Belt Tension Lever: Locks or Unlocks belt tension.
Belt Cover: Protective cover over belt and spindle pulley.
Removed by pulling away from lathe.
Digital Readout: Displays spindle speed in revolutions per
minute (RPM).
Spindle Lock Knob: Locks the spindle into place for easy
removal of faceplate. Spindle is released when knob is up,
and locked when knob is flush with headstock.
ON/OFF Safety Paddle Switch: Turns power ON/OFF to
lathe motor, which rotates spindle.
Variable-Speed Dial: Adjusts speed of the spindle within
current belt position speed range.
Tool Rest: Provides a stable resting position for turning
tools.
Tool Rest Lock Handle: Locks tool rest in position relative
to tool rest base.
Tool Rest Lock Lever: Lock and unlocks tool rest base
and allows it to be repositioned along lathe bed.
Quill: Holds centers or tooling. Can be
moved toward and away from spindle.
Quill Handwheel: Moves quill in and out to allow
clamping or releasing of workpiece.
Quill Lock Handle: Locks quill in place to prevent
loosening during operation of lathe.
Tailstock Lock Lever: Unlocks tailstock to allow quick
position adjustments.
Belt Tension
Lever
Figure 1. Belt tension controls.
Figure 2. Spindle controls and features.
Figure 3. Electrical box controls.
Belt Tension
Lock Handle
Access Door
Release Knob
Digital
Readout
Belt
Cover
Spindle
Lock Knob
ON/OFF Safety
Paddle Switch
Figure 4. Tool rest and tailstock controls.
Tool
Rest
Tool Rest
Lock Handle
Tool Rest
Lock Lever
Tailstock
Lock Lever
Quill Lock
Handle
Quill
Variable-Speed
Dial
Quill
Handwheel
-7-
Model W1836 (For Machines Mfd. Since 04/15)
SAFETY
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL.
Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY.
Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
DANGEROUS ENVIRONMENTS.
Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
MENTAL ALERTNESS REQUIRED.
Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention mea-
sures—this responsibility is ultimately up to the operator!
SAFETY
Standard Machinery Safety Instructions
-8-
Model W1836 (For Machines Mfd. Since 04/15)
SAFETY
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
HAZARDOUS
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
HEARING PROTECTION.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS.
Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
INTENDED USAGE.
Only use machine for its
intended purposenever make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
AWKWARD POSITIONS.
Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN & BYSTANDERS.
Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
GUARDS & COVERS.
Guards and covers reduce
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at (360) 734-3482.
-9-
Model W1836 (For Machines Mfd. Since 04/15)
SAFETY
Additional Safety for Wood Lathes
INTEGRITY OF STOCK.
Verify each workpiece is
free of knots, splits, nails, or foreign material
to ensure it can safely rotate on spindle
without breaking apart or causing turning tool
kickback.
WORKPIECE PREPARATION.
Before mounting, cut
off waste portions with a bandsaw or other
tool to ensure workpiece has no large edges to
catch turning tool, and it will rotate without
dangerous wobbling.
SECURING LOCKS.
Verify tool rest, headstock,
and tailstock are secure before turning lathe
ON.
SECURING WORKPIECE.
An improperly secured
workpiece can fly off spindle with deadly
force. Use proven setup techniques and always
verify workpiece is well-secured before starting
lathe. Only use high-quality fasteners with non-
tapered heads for faceplate attachment.
TOOL SUPPORT.
An improperly supported tool
may be grabbed or ejected. Adjust tool rest
approximately
1
4 away from workpiece and
1
8 above workpiece center line to provide
proper support for turning tool. Firmly hold
turning tool with both hands against tool rest.
TOOL KICKBACK
. Occurs when turning tool is
ejected from workpiece with great force,
striking operator or bystanders. Commonly
caused by poor workpiece selection/
preparation, improper tool usage, or improper
machine setup or tool rest adjustment.
ADJUSTMENT TOOLS
. Remove all chuck keys,
wrenches, and adjustment tools before turning
lathe ON. A tool left on the lathe can become
a deadly projectile when spindle is started.
SAFE CLEARANCES
. Before starting spindle, verify
workpiece has adequate clearance by hand-
rotating it through its entire range of motion.
EYE/FACE PROTECTION. Always wear a face
shield and safety glasses when operating lathe.
PROPER APPAREL.
Do not wear gloves, necktie or
loose clothing. Keep keep long hair away from
rotating spindle.
SPEED RATES. Select correct spindle speed for
workpiece size, type, shape, and condition.
Use low speeds when roughing or when turning
large, long, or non-concentric workpieces.
Allow spindle to reach full speed before
turning.
NEW SETUPS. Test each new setup by starting
spindle rotation at the lowest speed and
standing to the side of the lathe until
workpiece reaches full speed and you can
verify safe rotation.
ROUGHING.
Use correct tool. Take light cuts, use
low speeds, and firmly support tool with both
hands.
SHARP TOOLS. Only use sharp turning tools
they cut with less resistance than dull tools.
Dull turning tools can catch or grab and pull
your hands into the rotating workpiece.
STOPPING SPINDLE. Always allow spindle to
completely
stop on its own. Never put hands or
another object on spinning workpiece.
ADJUSTMENTS/MAINTENANCE. Make sure wood
lathe is turned OFF
, disconnected from power,
and all moving parts are completely stopped
before doing adjustments or maintenance.
MEASURING WORKPIECE. Only measure
workpiece after it has stopped. Trying to
measure a spinning workpiece increases
entanglement risk.
SANDING/POLISHING. To reduce entanglement
risk, remove tool rest before sanding. Never
completely wrap sandpaper around workpiece.
MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating spindle or
workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks
apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize
your risk of these hazards, always heed the following warning information:
-10-
Model W1836 (For Machines Mfd. Since 04/15)
ELECTRICAL
ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Circuit Requirements for 110V
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 110V ................. 7.4 Amps
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later in
this manual.
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
or machine damage. To reduce this risk,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to
a dedicated circuit
where only one machine will be running
at a time. If this machine will be
connected to a shared circuit where
multiple machines will be running at the
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
-11-
Model W1836 (For Machines Mfd. Since 04/15)
ELECTRICAL
Grounding Requirements
This machine MUST be grounded. In the event of certain
types of
malfunctions or breakdowns, grounding provides
a path of least resistance for electric current
to travelin
order
to reduce the risk of electric shock.
Improper connection of the equipment-grounding
wire
will
increase
the risk of electric shock. The wire with green
insulation
(with/without yellow stripes) is the equipment-
grounding
wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if
you do not understand these grounding requirements,
or if
you are in doubt about whether the tool is
properly grounded.
If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
110V
Figure 5. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or
use an adapter if the plug will not
fit the receptacle. Instead, have an
electrician install the proper receptacle
on a power supply circuit that meets
the requirements for this machine.
Extension Cords
We do not recommend using an extension cord with
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
Any extension cord used with this machine must contain a
ground wire
, match the required
plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
-12-
Model W1836 (For Machines Mfd. Since 04/15)
SETUP
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Unpacking
SETUP
The following is a description of the main components
shipped with the Model W1836. Lay the components out
to inventory them.
Note: If you can't find an item on this list, check the
mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install
certain components for safer shipping.
Box Inventory (Figure 6) Qty
A. Live Center .................................................1
B. Knock-Out Bar ..............................................1
C. Spur Center .................................................1
D. Handwheel Handle ........................................1
E. Tool Rack .................................................... 1
F. Cord Wrap Mounts .........................................2
Hardware (Not Shown)
Shoulder Bolt M6-1 X 10, 7 X 44 .....................1
Phillips Head Screws M5-.8 X 12 ......................6
Flat Washers 5mm.......................................6
Inventory
Keep machine disconnected from
power until instructed otherwise.
Figure 6. W1836 inventory.
A
B
C
D
E
F
-13-
Model W1836 (For Machines Mfd. Since 04/15)
SETUP
\ Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables, or other
machinery when determining where to
locate this machine.
Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
INJURY HAZARD! Untrained
users can injure themselves
with this machine. Restrict
access to machine when
you are away, especially if
it is installed where chil-
dren are present.
Cleaning Machine
The table and other unpainted parts of your
machine are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
Machine Placement
NEVER clean with gasoline
or other petroleum-
based solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
Figure 7. Working clearances.
38
1
2"
15
1
2"
-14-
Model W1836 (For Machines Mfd. Since 04/15)
SETUP
Bench Mounting
Machine Base
Workbench
Bolt
Flat Washer
Flat Washer
Lock Washer
Hex Nut
Figure 8. Typical "Through Mount" setup.
Machine Base
Workbench
Lag Screw
Flat Washer
Figure 9. Typical "Direct Mount" setup.
Number of Mounting Holes .................................. 4
Dia. of Mounting Hardware Needed ................... 6mm
The base of this machine has mounting holes that allow it
to be fastened to a workbench or other mounting surface
to prevent it from moving during operation and causing
accidental injury or damage. The rubber feet on this
machine must be removed before bench mounting.
The strongest mounting option is a "Through Mount" (see
Figure 8) where holes are drilled all the way through the
workbench—and hex bolts, washers, and hex nuts are
used to secure the machine in place.
Another option is a "Direct Mount" (see Figure 9) where
the machine is secured directly to the workbench with lag
screws and washers.
-15-
Model W1836 (For Machines Mfd. Since 04/15)
SETUP
The Model W1836 comes mostly assembled from the
factory. The quill handwheel handle, tool holder, and cord
holders must be attached to complete assembly.
To
c
omplete
a
ssembly,
d
o
t
hese
s
teps:
1.
Attach quill handwheel handle to quill handwheel
with (1) M6-1 X 10, 7 X 44 shoulder bolt (see Figure
10).
Assembly
Figure 10. Quill handwheel handle
installed.
Quill
Handwheel
Handle
Figure 11. Tool holder and cord holder
installed.
Tool
Holder
Cord
Holders
2. Attach cord holder brackets to back of lathe bed with
(4) M5-.8 X 12 Phillips head screws and (4) 5mm flat
washers (see Figure 11)
.
3.
Attach tool holder to back of lathe bed using (2)
M5-.8 X 12 Phillips head screws and (2) 5mm flat
washers (see
Figure 11).
-16-
Model W1836 (For Machines Mfd. Since 04/15)
SETUP
Once assembly is complete, test run the machine to make
sure it runs properly and is ready for regular operation.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review Troubleshooting on Page 35.
If you still cannot remedy a problem, contact our Tech
Support for assistance.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, and 2) the safety
disabling mechanism on the switch works correctly.
To test run machine, do these steps:
1. Make sure you understand safety instructions at
beginning of manual, and clear all tools and objects
away from machine.
2. Ensure spindle lock is released (see Page 19).
3. Rotate variable-speed dial completely
counterclockwise to low (see Figure 12).
4. Connect machine to power source.
5. Verify machine is operating correctly by turning
machine ON with paddle switch, then rotating
variable-speed dial clockwise to start spindle
rotation.
When operating correctly, machine runs smoothly
with little or no vibration or rubbing noises.
Investigate and correct strange or unusual noises
or vibrations before operating machine further.
Always disconnect machine from power when
investigating or correcting potential problems.
6. Turn machine OFF.
7. Remove switch disabling key (see Figure 12).
8. Try to start machine with paddle switch.
— If machine does not start, switch disabling feature
is working as designed.
— If machine does start, immediately stop machine.
Switch disabling feature is not working correctly.
Call Tech Support for help.
Test Run
Projectiles thrown from machine could
cause serious eye injury. Wear safety
glasses to reduce risk of injury.
Variable-Speed
Dial
Figure 12. Location of variable-speed dial
and paddle switch.
Paddle Switch
Switch
Disabling Key
-17-
Model W1836 (For Machines Mfd. Since 04/15)
OPERATIONS
OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
The overview below provides the novice machine operator
with a basic understanding of how the machine is used
during operation, so the machine controls/components
discussed later in this manual are easier to understand.
Due to its generic nature, this overview is
NOT intended
to be an instructional guide.
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
To reduce the risk of eye injury and
long-term respiratory damage, always
wear safety glasses and a respirator
while operating this machine.
Tie back long hair, roll
up long sleeves, and
remove loose clothing,
jewelry, or gloves to
prevent getting caught
in moving parts.
-18-
Model W1836 (For Machines Mfd. Since 04/15)
SETUP
Stock Inspection &
Requirements
Some workpieces are not safe to turn or may
require modification before they are safe to
turn. Before turning a workpiece, inspect all
workpieces for the following:
Workpiece Type:
This machine is intended for cutting natural
and man-made wood products, and some
plastics. Never attempt to cut any metal,
stone, or rubber workpiece; cutting these
materials can lead to machine damage or
severe injury.
Foreign Objects:
Nails, staples, dirt, rocks and other foreign
objects are often embedded in wood.
While cutting, these objects can become
dislodged and hit the operator, cause tool
grab, or break the turning tool, which
might then fly apart. Always visually
inspect your workpiece for these items. If
they can't be removed, DO NOT turn the
workpiece.
Large/Loose Knots:
Loose knots can become dislodged during
the turning operation. Large knots can
cause a workpiece to completely break
in half during turning and cause machine
damage and personal injury. Choose
workpieces that do not have large/loose
knots.
Excessive Warping or Twists:
Workpieces with excessive bowing or
twisting are unstable and unbalanced.
Never turn these workpieces at high
speed, or instability will be magnified and
the workpiece can be ejected from the
lathe causing impact injures. Only turn
concentric workpieces!
The purpose of this overview is to provide
the novice machine operator with a basic
understanding of how the machine is used
during operation, so the machine controls/
components discussed later in this manual are
easier to understand.
Due to the generic nature of this overview, it
is not intended to be an instructional guide.
To learn more about specific operations, read
this entire manual and seek additional training
from experienced machine operators, and do
additional research outside of this manual by
reading "how-to" books, trade magazines, or
websites.
To complete a typical operation, the operator
does the following:
1. Examines workpiece to make sure it is
suitable for turning. No extreme bows,
knots, or cracks should exist.
2. Prepares and trims workpiece to make it
roughly concentric.
3. Installs workpiece between centers, or
attaches it to faceplate or chuck.
4. Adjusts tool rest to
1
8" above workpiece
centerline, and sets minimum clearance
between the workpiece and lip of tool rest
to
1
4".
5. Rotates workpiece by hand to verify that
the spindle and workpiece rotate freely
throughout the range of motion.
6. Positions dust collection hood near work
piece to collect wood chips secure in place.
7. Ties back loose hair and clothing, and puts
on face shield and respirator. Takes all
other required safety precautions.
8. Starts lathe, adjusts lathe speed, and
carefully begins turning operation, keeping
chisel against tool rest entire time it is
cutting.
Operation Overview
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Grizzly W1836 Owner's manual

Category
Lathes
Type
Owner's manual
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