Cognex Deluxe I/O Box Quick Reference Manual

Brand: Cognex

Model: Deluxe I/O Box

Type: Quick Reference Manual

COGNEX

Deluxe I/O Box

Quick Reference Guide

iiDeluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide iii

Section Title

•

Page 2

Getting Started

About the Deluxe I/O Box • Cables

Page 4

Connecting a Camera

Page 10

Connecting Cameras • Trigger Wiring

Compliance Information, Warnings

and Notices

Specications • Warnings and Notices • Compliance

Statements

Deluxe I/O Box

Deluxe I/O Box Layout • Dimensions • Mounting

Instructions

Page 6

Page 16

Please note that the RS-232 connector only works with the

DataMan 503 readers.

4 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 5

About the Deluxe I/O Box

Cables

I/O extension and power cable, 5m straight (CKR-200-CBL-EXT)

RS-232 M8 to SUB-D cable (CCB-M8X4-xx)

The Deluxe I/O Box provides IP54-

protected wiring and power point to

support up to four camera units and

allows these the possiblity to easily

connect to their industrial environment.

The Deluxe I/O Box supports the

following units:

• DataMan 300

• DataMan 302

• DataMan 303

• DataMan 503

Additional Features:

• 110/240 AC/DC power supply with enough power to supply four DM503s,

four ODDM-503 lights, and the internal electronics (EthernetSwitch,

Extension Module, and so on).

• The I/O Box is able to source four external Barlights. This requires that the

I/O Box is powered by 24V instead of 110/240 AC.

The following images show the layout of Deluxe I/O Box:

6 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 7

RS-232

Connector

for DM503

Voltage

Input

Connectivity

slot (for a

future release)

RS-232

Connector

(uplink)

Ethernet

Ports

(4 for

DataMan

readers,

1 for

uplink)

M12

Connectors

(Slaves)

M12

Connector

(Master)

Deluxe I/O Box Layout

Cable Glands to

Wire Peripherals

Mounting Points

Input

Terminals

Output

Terminals

Illumination Power

Outputs

Power

Indicator

Extension

module slot

(for future

release)

SD card

slot for

future

release

Connectivity

switch

Metal clamps

(connecting the

shielding of the

cables)

24V supply

screw

terminal

NPN/EXT/

PNP switch

(Output)

NPN/

EXT/PNP

switch

(Input)

Common Input

and Output

Terminal

Reader select

switch (30x/503)

Mounting Points

Reset

switch

Common

Trigger

Connectivity

module slot (for

future release)

8 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 9

Deluxe I/O Box Dimensions

356 mm

153 mm

197 mm

Observe the following dimensions when installing your Deluxe I/O Box.

WARNING:

Always

leave enouh

space below

the box to

avoid the

pinching or

bending of

the cables

leaving

the cable

glands.

26 mm

Mounting Instructions

• Always use a at and solid surface, and use all four mounting holes

for maximum safety.

• Observe safety regulations when mounting the unit.

• Make sure the cable glands are pointing downwards.

• Make sure that the Deluxe I/O Box is always accessible and not

blocked by other equipment.

• Always leave enouh space below the box to avoid the pinching or

bending of the cables leaving the cable glands.

The following factors must be observed when mounting the Deluxe I/O

Box:

10 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 11

Connecting Cameras

Make sure that the Deluxe I/O Box is unpowered and remove the front

cover by unscrewing the four screws.

This section highlights the steps needed to safely connect a camera to the

Deluxe I/O Box.

If you are using trigger wiring, unscrew the cable gland cover, pluck

out the plastic cover, and thread in the trigger wire. Then screw the

cover tightly and use the metal clamps to secure the cables.









CAUTION: Make sure

that the cable is secured

tightly in the cable gland.

Set the following switches and triggers properly for your devices: Common

trigger, Reader select switch, and the Input and Output common jumpers.

12 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 13

Connecting Cameras (continued)

Insert the wire ends to the proper Input/Output terminal depending on

your setup, then secure them using a at head screwdriver.

Reattach the front cover.

Connect your camera(s) using the (CKR-200-CBL-EXT) extension

cable. Optionally, the DM300 family readers can be connected via

Ethernet, while the DM503 can also be connected via Ethernet

and RS-232 connectors. Connect either the RS-232 uplink or

the Ethernet uplink to the network you are going to use in these

optional cases.

Connect the power cable.

Ethernet Uplink

Ethernet Connectors (devices)

M12

Connector

(Master)

RS-232

Connector

(DM503)

M12 Connectors

(Slaves)

RS-232 Uplink

14 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 15

Trigger Wiring

Trigger wiring is a common way to send input into “Input_0” to a reader. You can

power up the reader using the M12 connector, and you can use trigger wiring to

have the reader start reading at a specied trigger.

The image below presents an example of trigger wiring.

Ensure Input Common jumper matches

the wiring style of the trigger!

Red: 24 VDC

White: IN 0 Trigger

Yellow: Ground

Grey: Earth Ground

Wire color legend:

16 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 17

Weight 3.43 kg

Operating

Temperature

0ºC — 45ºC (32ºF — 113ºF)

Storage Temperature -10ºC — 60ºC (-14ºF — 140ºF)

Maximum Humidity 95% (non-condensing)

Environmental

Protection

IP54

Vibration Up to 20G

Power Supply 110V to 240V AC

Input Voltage 24 DC (+/- 10%); 150 W

Operating current

at 24V

Specications

NOTE: For product support, contact http://support.cognex.com

CAUTION: IP protection is ensured only when all connectors are attached

to cables or shielded by a sealing cap.

Warnings and Notices

TO FOLLOW THESE INSTRUCTIONS MAY CAUSE SERIOUS INJURY

• CAUTION - Use of controls or adjustments or performance of procedures other

than those specied herein may result in hazardous radiation exposure.

• Do not attempt to service or repair this product -- return it to Cognex for

service.

• Do not permit anyone other than Cognex Corporation to service, repair, or

adjust this product.

• Do not attempt to open or modify this device except as described in this

document.

• Do not operate this device if it is damaged or if the covers or seals are missing

or damaged.

FAILURE

18 Deluxe I/O Box Quick Reference Guide Deluxe I/O Box Quick Reference Guide 19

UL and cUL Statement

UL and cUL listed: UL60950-1 2nd ed. and CSA

C22.2 No.60950-1 2nd ed.

For European Community Users

Cognex complies with Directive 2002/96/EC

OF THE EUROPEAN PARLIAMENT AND OF THE

COUNCIL of 27 January 2003 on waste electrical

and electronic equipment (WEEE).

This product has required the extraction and use

of natural resources for its production. It may

contain hazardous substances that could impact

health and the environment, if not properly

disposed.

In order to avoid the dissemination of those

substances in our environment and to diminish

the pressure on the natural resources, we encour-

age you to use the appropriate take-back systems

for product disposal. Those systems will reuse or

recycle most of the materials of the product you

are disposing in a sound way.

The crossed out wheeled bin symbol informs you

that the product should not be disposed of along

with municipal waste and invites you to use the

Deluxe I/O Boxes meet or exceed the require-

ments of all applicable standards organiza-

tions for safe operation. However, as with any

electrical equipment, the best way to ensure safe

operation is to operate them according to the

agency guidelines that follow. Please read these

guidelines carefully before using your device.

European Compliance

The CE mark on the product indicates that the

system has been tested to and conforms to

the provisions noted within the 2004/108/EEC

Electromagnetic Compatibility Directive and the

2006/95/EEC Low Voltage Directive.

For further information please contact:

Cognex Corporation

One Vision Drive

Natick, MA 01760

USA

Cognex Corporation shall not be liable for use

of our product with equipment (i.e., power

supplies, personal computers, etc.) that is not

CE marked and does not comply with the Low

Voltage Directive.

Compliance Statements

appropriate separate take-back systems for product disposal.

If you need more information on the collection, reuse, and recycling systems, please contact your

local or regional waste administration.

You may also contact your supplier for more information on the environmental performance of this

product.

Certications

EU EMC Directive 2004/108/EC

Low-Voltage Directive 2006/95/EC

EN55022 Class E (Emission)

EN55024 (Immunity)

IEC 61000-4-2

IEC 61000-4-3

IEC 61000-4-4

IEC 61000-4-6

IEC/EN 60950 (Safety)

RoHS Compliant

US FCC47 CFR Part 15 Subpart B Class A (Emis-

sion)

Canada ICES-003 Digital Apparatus Issue 4 Class A

(Emission)

Japan VCCI-3/2009.04 Class A (Emission)

China RoHS Compliant

RoHS

Compliant

WEEE

European

Compliance

copied in whole or in part, nor transferred to any other media or language, without the

written permission of Cognex Corporation. The hardware and portions of the software

described in this document may be covered by one or more of the U.S. patents listed

on the Cognex web site http://www.cognex.com/patents.asp. Other U.S. and foreign

patents are pending. Cognex, the Cognex logo, and DataMan are trademarks, or

registered trademarks, of Cognex Corporation.

Cognex Deluxe I/O Box Quick Reference Manual

Cognex Deluxe I/O Box Quick Reference Manual

Cognex Deluxe I/O Box Quick Reference Manual

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