quadient DS-1200G4i Cognex Installation guide

quadient
Brand
quadient
Model
DS-1200G4i Cognex
Type
Installation guide
Install Guide
COGNEX Dataman 370 Series
Table of Contents
iiInstall Guide
COGNEX Dataman 370 Series
1 Installation 1
1.1 Mounting the Cognex Reader 2
1.1.1 Mounting Height 2
1.1.2 Mounting Angle 3
1.1.3 Code Reading Direction 4
1.2 Installation for Collate and OMR Folder Reading Interface 5
1.2.1 Cable Routing 6
1.2.2 Cable Looping 7
1.3 Installation for Insert Feeder Interface 8
1.4 Connecting to the Barcode Interface Board 9
1.5 Connecting the Reader to the IMOS PC 11
1.5.1 Connecting a Single Reader 11
1.5.2 Connecting Multiple Readers 12
2 Software Setup 13
2.1 Important Cognex Software Information 14
2.2 Obtaining the Reader IP Address 15
2.3 Read-Head Orientation 16
2.4 Load to Reader 17
2.5 Reader Calibration 21
2.6 Reader Alignment 22
3 Key Features 24
3.1 Cognex Dataman 370 Series Features and Indicators 25
1Install Guide
COGNEX Dataman 370 Series
1
Installation
2
FEB 2023REV 00
Install Guide
1InstallationCOGNEX Dataman 370 Series
REV 00
1.1 Mounting the Cognex Reader
There are two Cognex Reader kit versions available (top-read, and bottom-read) as
follows:
▪A0128487 - BCR/2D COGNEX RDR TOP
▪A0128486 - BCR/2D COGNEX RDR BOTTOM
Both top-read shown in Figure 1.1, and bottom-read may be mounted in either horizontal or
vertical orientation.
QTL-RND-OPS-00000301-A-00
Figure 1.1 – Top-read mounted in horizontal and vertical orientation
Note:
Arrow represents code read direction.
1.1.1 Mounting Height
1. To set the height, attach the Cognex Reader assembly to the Vertical Head Bracket
(9107481J).
2. Ensure the reader mount ‘lug’ locates into position for either top-read or bottom-
read as shown in Figure 1.2.
QTL-RND-OPS-00000303-A-00
Figure 1.2 – Reader mount lug located into position
3. Attach the Reader assembly to the vertical head bracket with the two thumb lock
knobs.
Bracket mount must be orientated correctly to achieve a nominal
distance from the paper surface. (110mm for Top-read, and 140mm for
Bottom-read).
Depending on the orientation/length of the Barcode (1D) the Reader
assembly may need to be rotated 90°.
3
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
1.1.2 Mounting Angle
1. To set the angle, un-tighten the thumb lock knob for either top-read or bottom-
read as shown in Figure 1.3.
QTL-RND-OPS-00000304-A-00
Figure 1.3 – Un-tightening the thumb lock knobs
The small thumb lock knob allows adjustment of the angle, and the
larger thumb lock knob allows adjustment of the side to side position.
2. Depending on the code reading direction on the document, rotate the Reader and
Bracket completely left or right (15 degrees nominal) as shown in Figure 1.4 for top-
read, and similarly for bottom-read shown in Figure 1.5.
QTL-RND-OPS-00000305-A-00
Figure 1.4 – Rotating left or right for top-read
Note:
Top-read (vertical orientation) shown.
4
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
QTL-RND-OPS-00000306-A-00
Figure 1.5 – Rotating left or right for bottom-read
Note:
Bottom-read (vertical orientation) shown.
3. Re-tighten the thumb lock knob once the desired setting has been achieved.
1.1.3 Code Reading Direction
Observe the following Code reading direction in Figure 1.6 and Figure 1.7 for both horizontal
and vertical mounted readers.
QTL-RND-OPS-00000307-A-00
Figure 1.6 – Top-read code direction
5
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
QTL-RND-OPS-00000308-A-00
Figure 1.7 – Bottom-read code direction
Ensure the correct read-head orientation has been selected for the
job prior to alignment and calibration. See section 2.3 Read-Head
Orientation for further assistance.
When switching between Horizontal and Vertical barcode positions, it
is recommended to recalbrate the reader after the change. See section
2.5 Reader Calibration for further assistance.
1.2 Installation for Collate and OMR Folder Reading Interface
Mount the reader as required following the procedures detailed in section 1.1 Mounting the
Cognex Reader.
When installing, begin from the Reader back to the board to ensure
any excess cable can be tied back into the reader section.
Figure 1.8 shows the Reader mounting bracket located in its xed position for top-read and
bottom-read.
QTL-RND-OPS-00000309-A-00
Figure 1.8 – Reader mounting bracket located in xed position
6
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
1.2.1 Cable Routing
Route the reader cables accordingly using cable ties where necessary following Figure 1.9,
and Figure 1.10.
QTL-RND-OPS-00000310-A-00
Figure 1.9 – Reader cable routing
QTL-RND-OPS-00000311-A-00
Figure 1.10 – Reader cable routing
7
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
1.2.2 Cable Looping
Cable looping ensures the correct cable length required for both horizontal and vertical
mounted readers when in their maximum left or right positions as shown in Figure 1.11 and
Figure 1.12, Figure1.13, and Figure 1.14.
QTL-RND-OPS-00000312-A-00
Figure 1.11 – Horizontal mounted reader in maximum left position
QTL-RND-OPS-00000313-A-00
Figure 1.12 – Horizontal mounted reader in maximum right position
QTL-RND-OPS-00000314-A-00
Figure 1.13 – Vertical mounted reader in maximum left position
QTL-RND-OPS-00000315-A-00
Figure 1.14 – Vertical mounted reader in maximum right position
8
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
1.3 Installation for Insert Feeder Interface
Installation procedures for a Feeder unit is the same as for a Collate unit. Follow the same
procedures detailed in section 1.2 Installation for Collate and OMR Folder Reading
Interface.
When installing, begin from the Reader back to the board to ensure
any excess cable can be tied back into the reader section.
Figure 1.15 and Figure 1.16 shows the bottom-read reader mounted horizontally and vertically
for a Feeder Reading Interface.
QTL-RND-OPS-00000316-A-00
Figure 1.15 – Bottom-read horizontally mounted reader
QTL-RND-OPS-00000317-A-00
Figure 1.16 – Bottom-read vertically mounted reader
9
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
1.4 Connecting to the Barcode Interface Board
The procedure for connecting the reader to the Barcode Interface Board for both a Collate
and OMR Folder Reading Interface and Insert Feeder Interface are made in the same
manner.
Figure 1.17 shows the reader connected to the Barcode Interface Board (A0133330) for a
Collate unit.
QTL-RND-OPS-00000320-A-00
Figure 1.17 – Barcode Interface Board connection for a Collate unit
Figure 1.18 shows the reader connected to the Barcode Interface Board (A0133330) for
reading from a Feeder unit.
QTL-RND-OPS-00000321-A-00
Figure 1.18 – Barcode Interface Board connection for a Feeder unit
Barcode Interface Board (A0133330) Rev. C is required as a minimum
for both a Collate and Feeder unit.
Connect the Cognex Reader as required to ‘J1’ connection point for Reader 1, or ‘J2’
connection point for Reader 2 on the Barcode Interface Board as shown in Figure 1.19.
10
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
QTL-RND-OPS-00000322-A-00
Figure 1.19 – Connecting to the Barcode Interface Board
Note:
S1 Set toggle switch to ‘Normal’ for single and multiple readers.
S2 Set toggle switch to ‘Default’ for a single reader, and ‘All On’ for
multiple readers.
J10, J11 A0117569 (XE169) or 9100703Y and 9100720R (C167)
J31 Collate/OMR Folder 9105223G and Insert Feeder, Track 9107507L
Toggle Switch S1 must be set to ‘NORMAL’ for both single and multiple
Cognex Readers setups. Toggle switch S2 must be set to ‘DEFAULT’ for
single and ‘ALL ON’ for multiple Cognex Readers as shown in Figure 1.19.
11
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
1.5 Connecting the Reader to the IMOS PC
The DS1200 M/C can be tted with either a single reader or multiple readers.
Single Reader
If a single reader is tted, the USB/Ethernet Adapter (A0014392) can be plugged directly into
an available USB port (Front/Back) on the IMOS PC.
Multiple Readers
If multiple readers are tted, the following Multi-Reader Kit is available to order:
▪A0135969 DataMan Viewer Kit (Max. 4 Readers per kit)
Figure 1.20 shows the parts required to connect a Cognex DataMan 370 Series to the IMOS
PC allowing the viewing of images in the Reader Setup Screen within IMOS.
QTL-RND-OPS-00000324-A-00
Figure 1.20 – Cognex DataMan 370 Series connection parts
To connect a single reader or multiple readers, rst route the RJ45/Ethernet cable supplied
with the reader kit, from the reader through the DS-1200 machine following the details set
out in section 1.2.1 Cable Routing and section 1.2.2 Cable Looping.
1.5.1 Connecting a Single Reader
1. To connect a single reader, connect the other end of the RJ45/Ethernet cable to
the USB/Ethernet Adapter (A0014392) supplied with the reader kit as shown in
Figure 1.21.
QTL-RND-OPS-00000325-A-00
Figure 1.21 – Connecting the green ethernet cable to USB/ethernet adapter
2. Then plug the USB/Ethernet Adapter into an available USB port (Front/Back) on
the IMOS PC.
12
FEB 2023
Install Guide
1
Installation
COGNEX Dataman 370 Series
REV 00
1.5.2 Connecting Multiple Readers
1. To connect multiple readers, connect the other end of the RJ45/Ethernet cable to
the USB/Ethernet Adapter (A0014392) as shown in Figure 1.21, for as many readers
required (up to a maximum of 4 readers per kit).
2. Plug the USB Switch Hub (A0135968) into any available USB port (Front/Back) on
the IMOS PC.
3. Then plug the USB/Ethernet Adapter from the ‘Prime station’ into the left USB port
on the USB Switch Hub, which will be ‘Reader 1’.
4. Each additional reader must be plugged into the next adjacent available USB port
as shown in Figure 1.22, (up to a maximum of 4 readers per kit).
QTL-RND-OPS-00000326-A-00
Figure 1.22 – Plugging the USB/ethernet adapter into the USB switch hub
Figure 1.23 shows multiple Cognex readers installed and wired.
QTL-RND-OPS-00000333-A-00
Figure 1.23 – Multiple Cognex Readers installed and wired
Note:
Once the reader is plugged in, the reader IP address must be obtained, see section
1.1 Mounting the Cognex Reader for further assistance.
13Install Guide
COGNEX Dataman 370 Series
2
Software Setup
14
FEB 2023REV 00
Install Guide
2Software SetupCOGNEX Dataman 370 Series
REV 00
2.1 Important Cognex Software Information
The Cognex DataMan 370 Series is supported on the DS-1200 G4i for
software release R0065 onwards. Please contact your local support
team for further information.
The IP address of the camera port must be setup as follows.
1. Navigate to Windows Network Ethernet Settings on the IMOS PC, select ‘Internet
Protocol Version 4 (TCP/IPv4)’, then select ‘Properties’ as shown in Figure 2.1.
QTL-RND-SCR-00000272-A-00
Figure 2.1 – Selecting Internet Protocol Version 4 Properties
2. Enter the following IP address, then click ‘OK’ once complete as shown in Figure
2.2.
QTL-RND-SCR-00000273-A-00
Figure 2.2 – Entering the IP address
Note:
This will be the IP address of the unit, and the 3rd number shown in Figure 2.2 will
be the unit that the camera is tted to.
15
FEB 2023
Install Guide
2
Software Setup
COGNEX Dataman 370 Series
REV 00
2.2 Obtaining the Reader IP Address
The IP address of each reader can be found by going into Reader Setup within IMOS and
selecting the channel required to obtain the IP address information
1. Navigate to the IMOS Menu screen, select ‘Service’, and then ‘Reader Setup’ from
the list as shown in Figure 2.3.
QTL-RND-SCR-00000240-A-00
Figure 2.3 – Selecting reader setup
2. In the Reader Setup screen, select the required unit and reader channel to obtain
the IP address information as shown in Figure 2.4.
QTL-RND-SCR-00000274-A-00
Figure 2.4 – Obtaining the IP address of the reader
Note:
The 3rd number in the IP address corresponds to the unit that the camera is tted
to as shown in Figure 2.4.
3. Ensure communication between the Insert Head and Cognex Reader is present by
checking the displayed information in the bottom right pane of the Reader Setup
screen as shown in Figure 2.5.
QTL-RND-SCR-00000275-A-00
Figure 2.5 – Reader communication information
4. Once connected, the reader will need to be calibrated and aligned. See section
2.4 Load to Reader, section 2.5 Reader Calibration, and section 2.6 Reader
Alignment for further assistance.
Ensure the correct read-head orientation has been selected for the
job prior to alignment and calibration. See section 2.3 Read-Head
Orientation for further assistance.
16
FEB 2023
Install Guide
2
Software Setup
COGNEX Dataman 370 Series
REV 00
2.3 Read-Head Orientation
The correct orientation of the read-head must be selected in the Jobs screen within IMOS
for a particular job that requires reading.
1. Navigate to the Jobs screen and dene a new mailset, or edit an existing one.
2. Select the settings of the unit that the reader is installed on (i.e. Unit 2: Feeder),
then select ‘Read-head orientation’ under the list of reading control settings as
shown in Figure 2.6.
QTL-RND-SCR-00000266-A-00
Figure 2.6 – Reading control settings
3. Select the read-head orientation from the list as shown in Figure 2.7, then select
‘Ok’ once complete.
QTL-RND-SCR-00000266-A-00
Figure 2.7 – Selecting the read-head orientation
The read-head orientation must match the same orientation that
the camera reader has been mounted in the unit (e.g. Vertical or
Horizontal), see section 1.1 Mounting the Cognex Reader for further
information.
17
FEB 2023
Install Guide
2
Software Setup
COGNEX Dataman 370 Series
REV 00
2.4 Load to Reader
Load to Reader is used to feed one document under the reader so you can position the
reader to the label.
1. From the run screen within IMOS, select the unit number that the reader is installed
on (i.e. unit ‘6’ collator) as shown in Figure 2.8.
QTL-RND-SCR-00000266-A-00
Figure 2.8 – Selecting the reader unit
2. Select the ‘Load to Reader’ option in the unit ne tuning screen as shown in Figure
2.9.
QTL-RND-SCR-00000267-A-00
Figure 2.9 – Selecting Load to Reader
3. Click ‘Ok’ in the conrmation dialog box as shown in Figure 2.10.
QTL-RND-SCR-00000268-A-00
Figure 2.10 – Conrming Load to Reader
18
FEB 2023
Install Guide
2
Software Setup
COGNEX Dataman 370 Series
REV 00
4. Click ‘Exit’ in the unit ne tuning screen when complete, then press the ‘Start’
button on the IMOS run screen, as shown in Figure 2.11.
QTL-RND-SCR-00000269-A-00
Figure 2.11 – Pressing the Start button
5. The machine will stop and then notify you that the label is under the reader, as
shown in Figure 2.12.
QTL-RND-SCR-00000270-A-00
Figure 2.12 – Label under reader notication
Figure 2.13 shows the form stopping position once Load to Reader is complete.
QTL-RND-OPS-00000328-A-00
Figure 2.13 – Form stopping position
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28

quadient DS-1200G4i Cognex Installation guide

quadient
Brand
quadient
Model
DS-1200G4i Cognex
Type
Installation guide
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents