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Part No. 408599-0001_REV_A
V650 Flex
3D Printing System
Site Preparation Guide
Site Preparation Guide
Page ii
Copyright
Copyright © 2020 Stratasys Ltd. All rights reserved.
No part of this document may be photocopied, reproduced, or translated into any human or computer
language in any form, nor stored in a database or retrieval system, without prior permission in writing from
Stratasys. This document may be printed for internal use only. All copies, shall contain a full copy of this
copyright notice.
Liability
Stratasys shall not be liable for errors contained herein or for incidental or consequential damages in
connection with the furnishing, performance, or use of this material. Stratasys makes no warranty of any kind
with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness
for a particular purpose. It is the responsibility of the system owner/material buyer to determine that Stratasys
material is safe, lawful, and technically suitable for the intended application as well as identify the proper
disposal (or recycling) method consistent with local environmental regulations. Except as provided in
Stratasys' standard conditions of sale, Stratasys shall not be responsible for any loss resulting from any use of
its products described herein.
Trademarks
Stratasys, GrabCAD, Insight and FDM are trademarks of Stratasys and/or subsidiaries or affiliates and may
be registered in certain jurisdictions. All other product names and trademarks are the property of their
respective owners.
Disclaimer
Customer acknowledges the contents of this document and that Stratasys parts, materials, and supplies are
subject to its standard terms and conditions, available on http://www.stratasys.com/legal/terms-and-
conditions-of-sale, which are incorporated herein by reference.
The specifications and/or information on which this document is based are subject to change without notice.
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Contents
Revision Log ................................................................................................. iv
Safety............................................................................................................ iv
Safe Environment................................................................................................................ iv
About the V650 Flex Printer........................................................................... 1
Components ........................................................................................................................ 1
How to Use This Guide........................................................................................................ 2
Site Prep Tasks.............................................................................................. 2
Selecting the Site ................................................................................................................ 2
Physical Specifications and Space Requirements .............................................................. 3
Environmental Requirements .............................................................................................. 7
Electrical Requirements ...................................................................................................... 9
Controller and Workstation Requirements......................................................................... 10
LAN Requirements ............................................................................................................ 10
Receiving the Printer ................................................................................... 11
Inspect Crate for Damage .................................................................................................. 11
Preparing For Installation............................................................................. 11
Required Tools and Equipment .......................................................................................... 11
Unpacking the Printer........................................................................................................ 12
Unpacking the Resin Vat ................................................................................................... 18
Site Preparation Checklist ........................................................................... 19
Electrical Installation Requirements .................................................................................. 19
Environmental Requirements ............................................................................................ 19
Required Installation Tasks................................................................................................ 19
Site Preparation Guide Revision Log
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Revision Log
Safety
The following basic safety tips are given to ensure safe installation, operation, and
maintenance of Stratasys equipment and are not to be considered as comprehensive on
matters of safety. Although the V650 Flex printers are designed to be safe and reliable, access
to areas of the printer are potentially dangerous.
Safe Environment
• Connect equipment to a grounded facility power source. Do not defeat or bypass the
ground lead.
• Know the location of equipment branch circuit interrupters or circuit breakers and how to
turn them on and off in case of emergency.
• Know the location of fire extinguishers and how to use them. Use only ABC type
extinguishers on electrical fires.
• Know local procedures for first aid and emergency assistance at the customer facility.
• Use adequate lighting at the equipment.
• Maintain the recommended range of temperature and humidity in equipment area.
• Do not use this product in an environment containing volatile or flammable compounds.
Revision Date Description of Changes
A May 2020 First release of this document.
Site Preparation Guide About the V650 Flex Printer
Page 1
About the V650 Flex Printer
The Stratasys V650 Flex 3D printers incorporate the latest in innovative technology to provide
you with precise prototypes from a CAD design. The V650 Flex 3D printer is capable of
building parts up to 20 x 20 x 23 inches in size, using stereolithography technology. The
printer’s open architecture allows it to be used with any commercially available resin. When
paired with SolidView Build Preparation software, job files may be adapted to build parts with
any resin. The V650 Flex printer is controlled by PC-based Phoenix machine-control software,
which is accessed via a user-friendly touch-screen interface.
Components
• The V650 Flex Printer
• Resin Vat
• Resin
• Welcome Kit containing:
• Documentation on how to download your user guide
• Common tools for maintaining the printer
• Calibration tools
• Platen
• Assorted hardware (shipped loose)
• Laser safety eye-wear
• Nitrile gloves, Qty 100
• Network cable, 15 ft
• USB Flash drive
• Wireless mouse and keyboard
• SolidView software package
V650 Highlights
• Maximum build volume (W x D x H): 20 x 20 x 23 inch (508 x 508 x 584 mm)
• Open vat system with 4 pre-qualified materials
• Built for production
• Stratasys infrastructure
• Multiple vat sizes (Full, Half, Quarter)
• X/Y build resolution: 0.0005 inch (0.013mm)
• Z build resolution: 0.0000625 inch (0.0016mm)
• Touchscreen graphical user interface
Site Preparation Guide Site Prep Tasks
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How to Use This Guide
This guide provides information for selecting an appropriate location for the V650 Flex printer.
This guide also provides instructions for unpacking and preliminary set-up. Information of
particular importance is presented in one of three formats:
Site Prep Tasks
Selecting the Site
Decide where to install the printer based on the following:
1. Floor Surface
2. Space Requirements: See “Physical Specifications and Space Requirements” (page 3).
3. Environmental Requirements: See “Environmental Requirements” (page 7).
4. Electrical Requirements: See “Electrical Requirements” (page 9).
5. LAN Requirements: See “LAN Requirements” (page 10).
A Warning: indicates a procedure that may cause injury to an operator if the
procedure is not followed.
A Warning: will precede the paragraph of instruction to which it relates.
A Caution: indicates a procedure that may cause damage to equipment if the
procedure is not followed.
A Caution: will precede the paragraph of instruction to which it relates.
A NOTE is used to highlight a specific point or to provide an operational tip. While
useful, a NOTE does not indicate a procedure that can cause injury or damage if it is
not followed.
A NOTE will follow the paragraph of instruction to which it relates.
The V650 Flex printer does not have casters. Due to the size of the printer, a
forklift is required to move the system to an un-boxing location and to the final
selected installation site.
The V650 Flex printer requires a vibration-free, stable and level working surface
for installation. It must be a single slab of concrete without any seams between
any of the printer feet. The level surface must extend outside the printer and be
free of any bumps or dips so that a vat containing liquid resin can be wheeled in
and out of the lower chamber.
Site Preparation Guide Site Prep Tasks
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Physical Specifications and Space Requirements
Dimensions and Weights
Make sure that the installation site floor space can accommodate the printer’s weight and
dimensions, plus required clearances. Use the dimensions shown below to determine required
sizes for doorways through which the printer may be transported. The suggested minimum
doorway size is 84 inches high x 48 inches wide [213 cm x 122 cm]. Also consider the need for
the unit to be raised onto a fork-lift when being moved.
Figure 1: V650 Flex Dimensions
Status Dimensions/Weights
Crated
Width: 69.5 inches (176.5 cm)
Depth: 53.5 inches (136 cm)
Height: 89 inches (226 cm)
Uncrated
(Closed Covers and Panels)
Width: 54.5 inches (138 cm)
Depth: 48.5 inches (123 cm)
Height w/Stacklight: 92.6 inches (235 cm)
Shipping Weight (crated) 2200 pounds (998 kg)
Printer Weight (uncrated) 1700 pounds (771 kg)
Site Preparation Guide Site Prep Tasks
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Figure 2: V650 Flex Center of Mass
The center of mass dimensions shown are taken from the bottom center of the
front left foot.
Site Preparation Guide Site Prep Tasks
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Minimum Space Requirements
Sufficient rear clearance will allow access to the power connector and maintenance, while
sufficient clearance on all sides and top will allow enough room to fully open doors and covers.
Additional room in the front is recommended to allow for easy positioning of the resin-filled vat
(27.5 inches wide x 29.5 inches deep x 33 inches high).
Figure 3: Minimum Space (Front, Rear and Sides)
Footprint 40 inches x 48 inches (101.6 cm x 122 cm)
Width (Doors open) 124 inches (315 cm)
Depth (Doors open) 106 inches (269 cm)
Height
119.8 inches (304 cm) - Recommended
105 inches (267 cm) - Required
Front
124 inches (315 cm)
106 inches (269 cm)
Site Preparation Guide Site Prep Tasks
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Figure 4: Minimum Space (Top)
The minimum height requirement of 105 inches (266cm) must be met in order to
install the V650 Flex printer. No installation should proceed without verification of
the minimum 105 inches of clearance from the floor to the ceiling.
105”
(Minimum)
Site Preparation Guide Site Prep Tasks
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Environmental Requirements
• The V650 Flex printer is for indoor use only.
• Air quality conditions with excessive solid particulates (conductive or non-conductive) may
result in system damage.
• Air quality conditions in which airborne oils are allowed to accumulate on or within the
printer can damage the plastic components.
• System operating temperature shall be in the range of 59°F to 72°F (15°C to 22°C), with
relative humidity range of 10% to 50% non-condensing.
• System storage temperature shall be in the range of 32°F to 95°F (0°C to 35°C), with
relative humidity range of 20% to 90% non-condensing.
• Altitude shall not exceed 6561.68 feet (2000 m).
• Material storage shall be in the range of 55°F to 86°F (13°C to 30°C), with relative humidity
less than 70%.
Heat Output
The following information may be used for preparing the site to handle the V650 Flex
printer’s heat output. It is provided to assist in correctly sizing the site’s HVAC system.
• Typical Heat output: 210W or 716 BTU per hour
Typical heat output is calculated at 50% of typical power consumption:
3.5Amps @ 120V. 120 * 3.5 * 50% = 210W; 210 * 3.41 = 716BTU/hr
• Maximum Heat output: ~1000W or ~3410 BTU per hour
Exhaust Ducting (Optional)
Although not required, a "fume extraction" exhaust/ducting system may be connected to the
V650 Flex printer.
The printer’s build chamber (behind the clear acrylic window), has openings that allow any
fumes created during the build process to rise into the laser enclosure above. The laser
enclosure has forced air moving through it. The printer has an inlet fan and outlet foam flter
with a plastic guard (Figure 5). Figure 6 shows "cut-out and mounting" dimensions in back of
the enclosure for the outlet filter guard. The desired exhaust ducting may be directly attached
to the enclosure, using the attachment holes used to secure outlet filter and guard.
• Inlet Fan: AC Fan, 6.75" Diameter x 2" Depth, 290 CFM, 120 VAC - McMaster-Carr P/N
1976K19
• Outlet Filter & Guard: Plastic Guard w/Foam Filter - 60ppi, for 5.91"/6.75" - McMaster-Carr
P/N 19155K5
Some resins will require lower humidity ranges to operate correctly.
Site Preparation Guide Site Prep Tasks
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Figure 5: Laser Chamber
Figure 6: Air Out Cutout
Site Preparation Guide Site Prep Tasks
Page 9
Electrical Requirements
AC Power Requirements
• 50/60 Hz
• Voltage: 100-132 VAC
• Current: 15/7A
• The V650 Flex uses standard 120V, 15A power input. The power cord is coiled inside the
computer bay (Figure 7), allowing a qualified electrician to connect the printer to a facility
power source.
• The grounded electrical outlet must connect to a US power cord plug (provided by
customer) and must be located within 2 m (80 inches) of the printer.
Operation of the printer outside this range is not recommended; degradation of performance
and shortened component life expectancy will be experienced. Facilities who are unsure of
their power quality should contact their service provider.
Figure 7: V650 Power Cord Location
Caution:
Do not use an extension cord or power strip; doing so can result in intermittent power
issues. Connect the power cord directly into the receptacle or UPS.
Power Cord
Site Preparation Guide Site Prep Tasks
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Controller and Workstation Requirements
The V650 Flex printer is supplied with a PC as its main controller. To operate the machine, a
user with sufficient rights needs to log into the PC. The printer comes setup with a preset local
user named 'Operator'.
The V650 Flex printer is intended to be used with build files (.AMX) prepared using 'SolidView/
Pro RP Build' software. A single license of SolidView is included with the purchase of the V650
Flex printer. Additional licenses may be purchased as desired. Please contact your Stratasys
regional office for information. Alternately, the printer is also able to use build files (.BFF)
generated using LightYear 1.5.2.
LAN Requirements
The V650 Flex printer is capable of being networked with other computers. For easy transfer of
build files, it may be connected in a peer-to-peer network setup with a workstation PC used to
prepare build files. If the printer needs to be added to a corporate network, some changes will
be necessary.
The internal/attached controller on the V650 Flex printer is a Windows PC and is setup to
require a login after startup. For proper operation of V650 Flex printer, the logged-in user must
have rights to read/write to a database (DB) on the local SQL server (Express).
At the customer site, the V650 Flex printer’s internal PC may be connected to a corporate
network Domain. This allows multiple users to process and generate build files on their own
workstations and transfer the build files to Domain Servers. For printing the jobs, an operator
simply downloads the build file from network servers onto a V650 Flex printer which becomes
available. However, for this workflow, the Operator logging into the V650 Flex must be provided
access to the Domain. Alternately any Domain user may log onto the V650 Flex and perform
the Operator function. The only real requirement is that the user logged into V650 Flex must
also be setup to have rights on the local SQL server database. Connecting the V650 Flex
printer’s PC to network domains and adding users to SQL server may be done by customer IT
staff.
The printer that is received will have been setup with a local user named 'Operator'. The user
also is a local admin and has rights on the DB server. If a single separate machine will be used
for build file preparation, it may be easily setup as part of a Lab network 'Workgroup' (not a
'Domain') to simplify file transfers. You may continue to use the 'Operator' account for machine
operations, without additional changes. If desired, new 'Workgroup' users may be created to
operate the printer, as long as you're able to assign the new user to have appropriate access
rights on the DB (SQL Server).
If utilizing a LAN connection for communication and file transfer functions, the LAN connection
is a 100 base T, Ethernet protocol, RJ45 connector. One 15 foot (4.57 m) CAT6, 10/100 base T
cable is supplied with the printer, located in the Welcome Kit. The printer will function in either
DHCP or Static IP configurations.
A LAN connection is not required however, as the printer is also capable of file transfer via a
USB flash drive plugged into one of the controller PC’s USB ports. See the V650 Flex User
Guide for detailed information and instructions on transferring files to the printer.
Site Preparation Guide Receiving the Printer
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Receiving the Printer
Inspect Crate for Damage
Before opening the shipping crate, inspect the crate for signs of exterior damage.
Report evidence of excessive damage to Stratasys and the shipping company.
Preparing For Installation
Required Tools and Equipment
• 2 people (qualified movers) minimum
• Powered screwdriver or drills (qty 2) with: Phillips bit, 3/8”, 9/16” and m6 hex nut drivers
• Ladders or scaffolds (qty 2) with minimum 6 feet height capability and 250 lbs weight
capacity
• Cutting pliers or knife (to cut zip ties)
• Shrink wrap
• Tape for repackaging bubble wrapped components
• A forklift with 4 foot long forks (or extensions) to lift the V650 from the right side
Arrival of all required items for installation (tools crib, materials, system and finishing
equipment) must be on site and verified a minimum of 3 days before installation.
If a forklift with long forks is not available, or if the forks are bigger than the 5 1/4”
x 2 1/4” loops, shorter forks can be used to lift the V650 printer from the front as
described in “Remove Printer from Shipping Base” (page 16).
Site Preparation Guide Preparing For Installation
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Unpacking the Printer
The panels of the V650 Flex printer shipping crate are marked “Front”, “Back”, “Left”, “Right”
“Top” and “Bottom”. The marked panels will correspond with the sides of the V650 printer
inside.
Remove Shipping Materials
1. Inspect the Tilt Indicators (2) and ShockWatch indicator affixed to the exterior of the crate.
If possible, take a picture of these indicators to share with your installation representative. If
damage is detected upon installation, this photo will assist your installation representative
in determining the cause of damage (Figure 8).
Figure 8: Shipping Crate Damage Indicators
Do not displace any of the shipped loose items or attached hardware packets
included with the printer. Keep all unassembled items with the system.
If damage has been detected, do not continue unpacking until a certified
Stratasys technician has been contacted.
ShockWatch
Indicator
Tilt Indicators
Site Preparation Guide Preparing For Installation
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2. Using a Phillips screwdriver (or drill with Phillips bit), remove the screws (12) that secure
the front panel to the crate (Figure 9). Remove and set aside the front of the crate to be
reassembled/packed for storage.
Figure 9: Shipping Crate Detail
Use ladders or scaffolds to access the top of the V650 printer shipping crate.
Front Cover
Front Cover
Mounting Screws
Site Preparation Guide Preparing For Installation
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3. Remove the screws that secure the left, right and rear panels to the shipping crate base.
4. Slide the remaining left, right, rear and top crate panels (still assembled) back until they are
free of the shipping crate base (Figure 10). Set aside the crate panels to be reassembled/
packed for storage.
Figure 10: Unpacking the Printer (cover removed)
Shipping
Crate Base
Crate Panels
(Assembled)
Site Preparation Guide Preparing For Installation
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5. Use the cutters to remove the cable ties restraining the two shipping strap ratchets
(Figure 11).
6. Use the corner strap ratchets to loosen and remove the two shipping straps.
7. Using a utility knife, carefully cut away and remove the plastic shrink wrap surrounding the
printer.
Figure 11: Corner Strap Ratchet
8. Use a fork lift to remove the printer from the shipping base (see “Remove Printer from
Shipping Base” (page 16).
Caution:
Use care when cutting the plastic wrap to avoid scratching the printer’s surfaces.
Cable
Tie
Ratchet
Shipping
Straps
Plastic
Wrap
Site Preparation Guide Preparing For Installation
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Remove Printer from Shipping Base
1. If necessary, install extensions to the forklift so that forks are at least 4 feet long.
2. Spread the forklift forks to 29 inches to fit inside the structural lifting tubes on the printer
base (Figure 12).
Figure 12: Forklift Spread Distance
Alternate lifting method: If the forks are not wide enough or if the extensions do
not fit into the structural tubes, spread the forks as wide as possible to fit beneath
the printer, between the structural lifting tubes.
Structural
Lifting Tubes
29 Inches
Fork Spread
28 Inches Max
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