Stratasys Finishing Touch Site Preparation And Installation Manual
- Type
- Site Preparation And Installation Manual
ii
Liability Statement
The information in this document is subject to change without notice.
Stratasys, Inc. makes no warranty of any kind with regard to this material,
including, but not limited to, the implied warranties of merchantability and
fitness for a particular purpose. Stratasys, Inc. shall not be liable for errors
contained herein or for incidental or consequential damages in connection with
the furnishing, performance, or use of this material.
This document is protected by copyright. All rights reserved. Its use, disclosure,
and possession are restricted by an agreement with Stratasys per software
copyright. No part of this document may be photocopied, reproduced or
translated into another language without the prior written consent of Stratasys,
Inc.
All drawings and information herein are the property of Stratasys Inc. All
unauthorized use and reproduction is prohibited.
Trademark Acknowledgments
Finishing Touch and Stratasys are registered trademarks and service marks of
Stratasys Inc. in the United States and other countries.
MicroCare is a registered trademark of MicroCare Corp.
Teflon is a registered trademark of DuPont.
All other product names are the property of their respective owners.
Notice
Information in this Site Preparation Guide is subject to change without notice.
Stratasys Incorporated
7665 commerce Way
Eden Prairie, MN 55344 USA
952.937.3000
Fax: 952.937.0070
www.stratasys.com
© Copyright 2012 Stratasys Inc. All rights reserved.
Printed in the United States of America
iii
Revision Log
Finishing Touch Smoothing Station Site Preparation Guide
Safety
The following basic safety tips are given to ensure safe installation, operation, and
maintenance of Stratasys equipment and are not to be considered as
comprehensive on matters of safety. The Finishing Touch Smoothing Station is
designed to be safe and reliable rapid prototyping system. Access to areas of the
system are potentially dangerous.
Safe Environment
• Connect equipment to a grounded facility power source. Do not defeat or
bypass the ground lead.
• Know the location of equipment branch circuit interrupters or circuit breakers
and how to turn them on and off in case of emergency.
• Know the location of fire extinguishers and how to use them. Use only ABC
type extinguishers on electrical fires.
• Know local procedures for first aid and emergency assistance at the customer
facility.
• Use adequate lighting at the equipment.
• Maintain the recommended range of temperature and humidity in equipment
area.
• Do not use this product in an environment containing volatile or flammable
compounds.
Revision Date Description of Changes
A April 2010 First release of this document.
B September 2012 Updated Formatting.
iv
Table of Contents
About the Finishing Touch Smoothing Station _____________________________ 1
Welcome to the Stratasys Finishing Touch Smoothing Station___________ 1
Finishing Touch Smoothing Station Components_______________________ 1
Accessory Kit Contents ______________________________________________ 1
Introduction ____________________________________________________________ 2
How To Use This Guide _______________________________________________ 2
Highlighted Information __________________________________________ 2
Site Prep Tasks_______________________________________________________ 2
Selecting the Site ________________________________________________ 2
Dimensions, Weights and Shipping Temperature ___________________ 3
Space Requirements_____________________________________________ 4
Environmental Requirements _____________________________________ 4
Electrical Requirements __________________________________________ 5
Compressed Air Requirements____________________________________ 5
Exhaust Vent Requirements ______________________________________ 6
Consumables _______________________________________________________ 7
Smoothing Station Fluid __________________________________________ 7
Installing the System ____________________________________________________ 8
Inspect Crate for Damage___________________________________________ 8
Required Tools and Equipment _______________________________________ 8
Forklift Truck Requirements ___________________________________________ 8
Unpacking the System _______________________________________________ 9
Remove Shipping Crate__________________________________________ 9
System Connections ___________________________________________________ 10
Finishing Touch Smoothing Station Site Preparation and Installation Guide 1
About the Finishing Touch Smoothing Station
Welcome to the Stratasys Finishing Touch Smoothing Station
The Stratasys Finishing Touch Smoothing Station is a method to reduce
and in many cases eliminate the need for manual post finishing.
Finishing Touch Smoothing Station Components
The following items are included in the shipping crate:
• Smoothing Station
• Foot switch cover
• Accessory kit
Accessory Kit Contents
• The following items are included in the accessory kit. (The kit may be
sent in a separate container):
• Part suspension devices (6)
• Polyethylene bucket
• 2-inch (5.08 cm) bung wrench
• Faucet
• Polyethylene carboy
• Tubing
• Stainless steel P-trap
• Funnel
• Pin vice and small drills
• 4-inch (10.16 cm) flexible hose
• Finishing Touch Smoothing Station User Guide CD
• Stainless steel rods for hanging parts (3)
2 Finishing Touch Smoothing Station Site Preparation and Installation Guide
Introduction
How To Use This Guide
Highlighted Information
This guide provides information for selecting an appropriate location for
the smoothing station. It also provides instructions for unpacking,
installation and preliminary system set-up. Information of particular
importance is presented in one of three formats:
Site Prep Tasks
Selecting the Site
Decide where to install the system based on the following:
• Space Requirements
• Environmental Requirements
Warning: A WARNING indicates a procedure that may cause Injury
to an operator if the procedure is not followed. A WARNING will
precede the paragraph of instruction to which it relates.
Caution: A CAUTION indicates a procedure that may cause Damage
To Equipment if the procedure is not followed. A CAUTION will
precede the paragraph of instruction to which it relates
A NOTE is used to highlight a specific point or to provide an
operational tip. While useful, a NOTE does not indicate a procedure
that can cause injury or damage if it is not followed. A NOTE will
follow the paragraph of instruction to which it relates.
Finishing Touch Smoothing Station Site Preparation and Installation Guide 3
Dimensions, Weights and Shipping Temperature
Make sure the installation site floor space can accommodate the system
weight and dimensions (plus required clearances).
Warning: The system weighs approximately 600 lbs. (272.16 kg)
including the crate. Make sure equipment and personnel are capable
of moving the system.
System Size
(uncrated)
Width: 52.5 in. (133.35 cm)
Depth: 32 in. (81.28 cm)
Height: 46.0 in. (116.84 cm)
System Size
(crated)
Width: 59.5 in. (151.13 cm)
Depth: 43 in. (109.22 cm)
Height: 58.5 in. (148.59 cm)
System Weight 400 lbs. (181.44 kg) uncrated
Shipping Weight ~600 lbs. (~ 272.16 kg) crated
Operating Altitude Up to 10761 feet (3280 m)
Shipping Temperature
Range
-40°F to 158°F (-40°C to 70°C)
Note: In freezing temperatures bring the
system indoors and leave crated until the
system reaches room temperature.
Operating Environment The smoothing station is for indoor use at
temperatures from 60°F (15.6°C) to 85°F
(26.7°C)
Humidity: <65% non-condensing
4 Finishing Touch Smoothing Station Site Preparation and Installation Guide
Space Requirements
Allow 24 in. (60.96 cm) of clearance in the back of the system as well as on
both the left and right-hand sides. Allow 36 in. (91.44 cm) in the front. The
minimum ceiling height is 96 in. (243.84 cm) and the floor must be hard
and level.
The room must be well ventilated and allow for free flow of air exchange.
The exhaust air flow must not create a negative pressure . The system may
not establish a proper exhaust if a negative pressure condition exists.
Figure 1: System Space Requirements
Environmental Requirements
• The smoothing station is intended for indoor use only.
• Operating temperature: 60°F (15.6°C) to 85°F (26.7°C)
• Humidity: <65% non-condensing
Smoothing Station
(Top View)
Exhaust Vent
36 in. (91.44 cm) Clearance in
front of the Smoothing Station
24 in. (60.96 cm)
Clearance at the
back and on the sides
of the Smoothing Station
Finishing Touch Smoothing Station Site Preparation and Installation Guide 5
Electrical Requirements
The facility power is required to meet the following power quality and
nominal voltage requirements:
• 200-240 VAC
• 50/60 Hz
• Single phase
• 20 Amp (dedicated circuit)
Operation of the system outside this range is not recommended and may
degrade of the performance of the system.
Compressed Air Requirements
The system has an onboard pressure regulator and an onboard particle
filtration, water, and oil separation.
• Supply pressure at the system must be at least 5 SCFM at 80 psi
(minimum)
• Non-lubricated
• Non-condensing
• For serviceability, there should be at least one quick disconnect
installed so the system can be easily disconnected from the air supply.
• A flexible air hose should be used to allow for movement of the
machine.
The system is equipped with a threaded female fitting (dimensional ¼
NPT standard) for a compressed air connection. The user must supply the
necessary connections between the fitting and the customer’s compressed
air supply.
A power plug is not supplied at the end of the power cord. Check
with local electrical ordinances for the size and plug configuration for
a 20 amp dedicated electrical circuit outlet.
6 Finishing Touch Smoothing Station Site Preparation and Installation Guide
Exhaust Vent Requirements
The system requires the installation of a 4-inch (101.5 mm) exhaust vent
(with screen) to the outside of the building.
• The exhaust vent should be properly located so the exhaust fumes will
not be directed back into the building. Keep the exhaust vent at least 6
ft. (
1.8 m) away from windows or near air intakes.
• The pipe from the vent should extend into the room at a minimum of
2-inches (50 mm) so a flexible exhaust hose can be attached later
(shipped with the system).
• The room must allow for free flow of air exchange so exhaust air from
the system does not create a negative pressure. The exhaust system
may not perform properly if a negative pressure condition exists.
Figure 2: Flexible Exhaust Hose
A maximum of 50 ft. (15.24 m) of rigid smooth walled hose is allowed
between the system exhaust hose and the exhaust vent. Keep 90°
bends to a minimum to ensure adequate air flow at exit. Do not
exceed more than 270° worth of bends.
Outside Exhaust
Vent
Flexible Exhaust Hose
50 ft.
(15.24 m)
Max
Finishing Touch Smoothing Station Site Preparation and Installation Guide 7
Consumables
Smoothing Station Fluid
It is recommended that a minimum of two 5-gallon containers of
Smoothing Station Fluid be available at the time of installation.
Product name: SSF - Microcare SSF, Smoothing Station Fluid (part number
MCC-SSF0IP) can be ordered from the following company:
www.SmoothingFluids.com
MicroCare Corp.
595 John Downey Drive
New Britain, CT 06051
United States of America
Phone: 860.827.0626 or 800.638.0125
MicroCare Europe bvba
Erasmuslaan 10
B-1804 Cargovil (Zemst) Belgium
Phone: 00 +32 2 251 95 05
Randall Oliveiro, Marketing Director
Uniwes Technology (S) Pte Ltd
102E Pasir Panjang Road #03-01/02
Citilink Warehouse Complex
Singapore, 118529
Phone: 011-65-6275-8183
8 Finishing Touch Smoothing Station Site Preparation and Installation Guide
Installing the System
Inspect Crate for Damage
Before opening the shipping crate, inspect the crate for signs of exterior
damage.
Report evidence of excessive damage to Stratasys and the shipping
company.
Required Tools and Equipment
• Basic hand tools (powered screwdriver or drill with phillips bit).
• Forklift truck of sufficient size to raise the system from the shipping
skid.
Forklift Truck Requirements
The smoothing station is heavy and requires a forklift truck with the
following minimum capabilities:
• Ability to lift a crated system of approximately 600 lbs. (272.16 kg).
• The forks on the forklift truck must be at least 46.0 inches (116.84 cm)
long to fit under the of the skid of the crated system.
Figure 3: Forklift Length
46.0 in.
(116.84 cm)
Finishing Touch Smoothing Station Site Preparation and Installation Guide 9
Unpacking the System
Remove Shipping Crate
Figure 4: Unpacking the System
1. Unscrew and remove the back and top of the shipping crate.
2. Unscrew and remove the two runner boards from the top of the crate.
3. Unscrew and remove the base shipping board that holds the system in
the crate
4. Use a forklift truck to lift the system from the shipping skid.
5. Carefully remove the plastic wrap from the system.
6. Inspect the system exterior for dents and scratches. Immediately
report any damage to Stratasys and the shipping company.
Warning: Wear safety glasses when removing the system from the
shipping crate.
Screws that are to be removed are highlighted with red paint.
Caution: Use care when removing the plastic wrap to avoid
scratching the system surfaces.
Top
Runner Boards
Back
Base Shipping Board
2X
10 Finishing Touch Smoothing Station Site Preparation and Installation Guide
System Connections
Preform the following steps to connect the smoothing station:
1. Position the smoothing station in the desired location. Make sure there
is adequate room in the back and on the sides of the smoothing
station. The air vents can not be blocked and must allow for free
airflow.
2. Attach a compressed air fitting (customer supplied) to the compressed
air fitting on the back of the system. Connect the air supply to the
fitting.
Figure 5: Smoothing Station Connections
3. Locate and verify that both the storage tank drain and the water
separator drain valves are closed.
4. Connect one end of the flexible 4-inch (10.16 cm) exhaust hose to the
exhaust port on the back of the system. Connect the other end of the
hose to the outside exhaust vent.
Use Teflon tape on all fittings for an airtight seal.
Storage Tank Drain
Water Separator Drain
Exhaust Port
Fill Tube
Power Cord
Water
Overflow
Compressed Air
Finishing Touch Smoothing Station Site Preparation and Installation Guide 11
5. Locate the plastic carboy container and plastic tube in the accessory
kit. Fill the carboy container with 1 inch (2.54 cm) of water and place
behind the system. Place one end of the tube over the end of the water
overflow drain and insert the other end of the tube into the carboy
container. Make sure the hose is touching the bottom of the container.
6. Connect the power cord to the electrical supply.
7. Refer to the Finishing Touch Smoothing Station User Guide CD
located in the accessory kit for instructions on how to smooth models.
12 Finishing Touch Smoothing Station Site Preparation and Installation Guide
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Stratasys Finishing Touch Site Preparation And Installation Manual
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