Toro Idler Bolt Replacement Kit, LX 460 and LX 465 Lawn Tractor Installation guide

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FormNo.3360-548RevA
IdlerBoltReplacementKit
ForLX460andLX465LawnTractors
ModelNo.112–6080
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Prepareforthekit
Bolt(3/8x3–1/2)(112–6081)
2
Flangelocknut(3/8inch)(112–0668)
2
Washer(.385x1.0x.135)(112–0920)
1
Washer(.406x.875x.059)(112–0572)
2
2
Spacer(.380x.625x2.515)(112–6082)
2
Installthekit
Toimprovetheloadbearingperformanceofthetwo
dynamicidlers’attachinghardware..
Note:Thesematerialsarepreparedforusebytrained
technicianswhoareexperiencedintheserviceand
repairofequipmentofthekinddescribedinthis
publication,andarenotintendedforusebyuntrained
orinexperiencedindividuals.Suchindividualsshould
seektheassistanceofanauthorizedservicetechnician
ordealer.
Note:SavethisInstructionSheet.Refertoitwhen
orderingreplacementparts.
1
PreparingfortheKit
NoPartsRequired
Procedure
1.Placetractoronaatandlevelsurface,turnoffthe
engine,removetheignitionkeyandsettheparking
brakeON.
2.Allowengineandmufertocoolbeforeproceeding
withrepair.
3.RefertotheOperator’sManualintheServicesection
underCuttingDeckRemoval.Removethecutting
deckfromunderthetractor.
4.Itisnotnecessarytoremovetheupperdrivebelt
fromthetwoidlersorleftsidespindlepulleyonthe
deckforthisupgrade.
5.RefertoFigure1(Seebacksideofthissheet).Relieve
remainingspringloadingonthetwoidlersshown.
Thismaybeaccomplishedbyunhookingthesmall
diameterspring,A”,fromtherearcornerofthe
rightsidepulley/beltcoverandremovingoneofthe
boltsfromeitherendofspring“B”.
2
InstallingtheKit
Partsneededforthisprocedure:
2
Bolt(3/8x3–1/2)(112–6081)
2
Flangelocknut(3/8inch)(112–0668)
1
Washer(.385x1.0x.135)(112–0920)
2
Washer(.406x.875x.059)(112–0572)
2
Spacer(.380x.625x2.515)(112–6082)
Procedure
1.Usinga3/4inchboxoropenendwrenchanda
9/16inchsocketandratchet,removeanddiscardthe
112–5833shoulderbolts,atwasherandlocknuts
securingbothidlerstothedeck.
2.RefertoFigure1.Re-assembleeachidlerusingthe
newhardwaresuppliedasshowninFigure1forthe
appropriateidler.
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Note:Usingalithiumorsiliconebasegrease,
lubricatetheoutsidediameterofthe112-6082
spacersbeforeassemblyintotheidlerhubs.
3.Usinga9/16inchboxwrenchanda9/16inch
socketandratchet,securelytightenthenewidler
mountinghardware.
4.Re-installspringsAand“B”,removedinStep5
above,totheirappropriateattachmentlocations.
5.Re-installthedecktothetractor.
6.Thiscompletesthisservicekitrepair.
7.Testdeckoperationforproperengagement,
disengagementandcuttingcapability.
Figure1
1.Bolt,torqueto420to480
in-lb,112–6081
3.Spacer,applygrease,
112–6082
5.Idler7.Nut,112–0668
2.Washer,112–0572
4.SpringA
6.Washer,112–0920
8.SpringB
2
/