Toro Idler Spring Replacement Kit, 2006 LX460 Lawn Tractor Installation guide

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FormNo.3360-546RevA
IdlerSpringReplacementKit
ForLX460LawnTractors
ModelNo.112–6079
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
SpringExtension(3/4ODx6.835inch)
(112–6078)
1
Shoulderbolt(.43x.29x5/16-18inch)
(112–0597)
2
Locknut(5/16inch)(112–1115)
2
Beltkeeperrod(112–5879)
1
Washer(.406x.875x.059)(112–0572)
2
2
Bolt(3/8x1-1/2inches)(112–0469)
1
Thiskitistheupgradereplacingthe112–0432extension
springusedonthe2006ModelYear46inchcutting
deckwithmanualPTOengagement.Inaddition,thekit
includesanewbeltkeeperguide.Laterproduction46
inchcuttingdeckshavethenewspring,beltguideand
mountinghardwarethatissuppliedinthiskit.
Note:Thesematerialsarepreparedforusebytrained
technicianswhoareexperiencedintheserviceand
repairofequipmentofthekinddescribedinthis
publication,andarenotintendedforusebyuntrained
orinexperiencedindividuals.Suchindividualsshould
seektheassistanceofanauthorizedservicetechnician
ordealer.
Note:SavethisInstructionSheet.Refertoitwhen
orderingreplacementparts.
1
PreparingfortheKit
NoPartsRequired
Procedure
1.Placetractoronaatandlevelsurface,turnoffthe
engine,removetheignitionkeyandsettheparking
brakeON.
2.Allowengineandmufertocoolbeforeproceeding
withrepair.
3.RefertotheOperator’sManualintheServicesection
underCuttingDeckRemoval.Removethecutting
deckfromunderthetractor.
2
InstallingtheKit
Partsneededforthisprocedure:
1
SpringExtension(3/4ODx6.835inch)(112–6078)
2
Shoulderbolt(.43x.29x5/16-18inch)(112–0597)
2
Locknut(5/16inch)(112–1115)
1
Beltkeeperrod(112–5879)
2
Washer(.406x.875x.059)(112–0572)
1
Bolt(3/8x1-1/2inches)(112–0469)
Procedure
1.Usinga1/2inchsocketandratchet,removeand
discardtheexisting112–0432extensionspringand
mountingboltsfrombothidlerbrackets.
2.Refertotheenlargedsideviewoftheinstalled
extensionspringatthebottomofFigure1.Notethe
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
orientationofthespring’shookends.Positionthe
spring,asshown,ontothelefthandidlerbracket,
112–04250.
3.Placeanewshoulderboltintothehookendand
intotheholeintheidlerbracket.Usinga1/2inch
socketandratchetanda1/2inchboxoropenend
wrench,securetothelefthandidlerbracketusinga
centerlockhexnut,item3.
4.Repeatstep6fortherighthandidlerbracket,
112–0494.
5.Ensurethatthespringiscorrectlyorientedand
installedatthecorrectidlerholessothatthespring
doesnotrubthebeltwhenthedeckisintheraised
position
6.Usinga9/16inchsocketandratchet,removeand
discardtheself-tappingbolt(3/8x1-1/4inches)
retainingtheidlerpulleyonthe112–0494idler
bracket.
7.Installthenewbeltkeeperguideusing2atwashers
andtheselftappingbolt(3/8x1-1/2inches)as
showninFigure1.
8.Thiscompletetheinstallationofthisservicekit.
9.Re-installthedeckontothetractorinthereverse
orderofremoval.
2
Figure1
1.Selftappingbolt4.Spring
7.Washer,112–057210.Nut,112–1115
2.Removemountingbolt5.Idler8.Beltkeeper,112–587911.Newspring,112–6078
3.Idler6.Bolt,112–0469
9.Shoulderbolt,112–0597
3
/