Craftsman 917.254791 Owner's manual

Category
Lawnmowers
Type
Owner's manual

This manual is also suitable for

OWNER'S
MANUAL
MODEL NO.
917.254791
Caution;
Read and follow
all Safety Rules
and Instructions
Before Operating
This Equipment
CRRFTSMRN
12.5 HP OHV
ELECTRIC START
38" MOWER
5 SPEED TRANSAXLE
LAWN TRACTOR
Assembly
Operation
• Maintenance
Service and Adjustment
l_.epair Parts
Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
SAFETY RULES
CAUTION:ALWAYSDISCONNECTSPARKPLUGWIREANDPLAOEWIREWHEREITCANNOTCONTACTSPARK A
PLUGTOPREVENTACCIDENTALSTARTINGWHENSETTING_UP,TRANSPORTING,ADJUSTINGOR MAKING
REPAIRS_ IMPORTANT
SAFETYSTANDARDSREQUIREOPERATORPRF..SENCECeNTRe LSTO MINIMIZETHERISKOFINJURY YOURUNil"ISEQUIPPEDWITHSUCH
CONTROLS. DONOT ATTEMPTTO DEFEATTHEFUNCTIONOFTREOPERATORPRE,SENCECONTROLSUNDERANY CIRCUMSTANCES_
TRAINING:
Know the controlsand howto stop quickly. Readthisowner's
manual and instructionsfurnishedwithattachments:
Do not allow childrento Operate the machine, Do net e_low
edWlsto operate itWitheutpropertnslr00tion.,
De not:carry passengers,Do nat mowwhen cht!drenand
others al:e b:mund., :,:: ',.'
Do noi;_ttem_t to ope[aie your vehicle or nlowsrwhennot In
the driver's seat. _:; ' "i';: :! ";.'- _ "." !
Always"gat or_OrOffybur:V_htCef_'omthbOpe_ai6/'stafthand _
sldeo : ;,"_,," ,:;! '::' _:" ';_, _' '.
The vehlble Bnd aetBchments s_oii],_l:b_ stopped and In;
spooled for damage after strfklng _.foielgn objecl, end the '
carnage shouldbe repaired beloreiieslarting and operat ng
the equipment. <_ ;_'i",
PREPARATION: "_ :_!,__"
* Always wear substantial footwear. Do notwear loose fitting
clo_hJngthat could get caught in moving parts,
Clear the work area of objects (wire, rocks, etc ) which might
be pickedup and thrown_
Disengage all attachment clutchesbefore attempting to start
the engine.
Handle gasolinewith car_-'ll Is highly flammable.
Use approved gasolin_containers.,
Never removethefu_el:eapoftF_e'fdelta_nkoredd gasoline
to arunning orhot b_igidedr an efigi_e thathas notbeen
allowed to coolfoi _:eveta"i_tetJtesafter running,Never
flit tank Indoors Alway_ clead up spilledgasoline.-
Open doors Iflhe engine Is run Inthe garage - exhaust
fumesere dangerous, De notrun the engine Indoors
Do notoperate the mower without the entire grass catehei',
on mowers so equipped or the deflectorshield_nplace:
0PERATION;
Keep your eyes and mind on your vehicle mower and the
area being cut. De not let other tntsres_ distraCtyou.
Disengage power to ettachrae_s aniJs_o'pthe engine before
leaving the operator's position_ ....i ',,
Disengage power to mower,stop the engine,and d_sconnect
spa_kplug wite(s)from spark plug(s)before cleaning, making -
an adjustment,or repair, Be careful to avoidtouchinghot
muffler or engine compononts_
Disengage powerto attachments whentransporting or not In
USe_
, Take all poestble precautions whenleaving thevehicle unat-
tended D{sangage the power take-off,lower the attach_
manta, shift inlo neulret, set the parking brake, stop the
engine, and removethe key.
Do not stop or staff suddenly when golng uphill or downhill,
Mow up end down the faceof slopes (net greater than "_5"},
never across the face.
Reduce speedonslopes and maket0ms gradually top_event
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
While goingup ordown slopes piecegearshift control lever
in I st gearpositionto negotiate the slope withoutstopping. ',
I
, Never mow inwet or stippery grass,whentractionisunsure,
orat a speed whichcould cause a skid.
Stayalert for holes in the terrain and other hidden h_Lzerdso
Keep away fromdrop.offs.
De not ddve toodose to creeks, ditches, and public high.
ways.
Exercisespecteicarewhen mowingaround fixedobjectsin
orderto preventthe blades from strikingmere. Never delib-
erately runvehtde ormower Intoor overany foreign objects.
Never shiftgears un'_lvehicle comes to a stop
Never place hands or feet under the mower, in discharge
chute or nearany moving partswhile vehtcie or mower is
runnng Always keep clear of discharge chute
Use cam whenpulling loads or using heavy equ_pmenL
Use only approved drewbar hitch points.
Umll feeds te those you can safelycontrol
Do not turn sharptyoUse care when backing
Use counterweight or wheel weights whensuggestedin
owner's manual_
'Watch outfor trafficwhen crossing or near roadways
When using any attachments, never direct discharge of
material towardbystanders nor allow anyone near the ve-
hicle whilelh operation,
Exceptforadjustments,de notoperate engine if air cleaner
d.r,cover directlyover carburetor air intake is remeved_
Removalof suchpartcould create a fire hazard.
Do nbt change the engine governor settingsor overspeed
the engine;severe damage orinjury may result.,
When using the vehicle wilhmower, proceed as follows:
s_ow oniy in daylight or Ingood artftictal light.
_ut_e engine off when unelogglng chule.
Check the blade mounting bolls for proper tightnessat
frequenttntewats.
*" Disengage power to mower before backing up, Do notmow
In reverse unless absolutelynecessary and then onlyafter
careful observation of the enUrearea behindthe' mower
MAINTENANCE AND STORAGE
, Keep the vehicle end attachmentstn good operating condi-
tion,and keep safety devicestn pface and working.
,Keep all nuts, bolL%and screws tightto be sure the equip-
ment is in sate workingcondition.
Never storethe equipment with gasot{nein the tank _nsidea
bulldtng where fumes may reach an open flame or spark
Allow the engine to cool before stodng In any enclosure
, Toreduce fire hazard keep the englne free ofgrassjeaves,
or excessve grease, Do notclean product whileengine is
running,
De not operate without a muftier, or tamper with exhaust
system Damaged mufflers or spark anestare could create a
firehazard inspect periodicallyand replace if necessary.
Under normal usage the grass catcher bag mated_J ts
subject to deterioration and wear, tt should be checked
frequenttyfor bagreplacement Replacement bags should
be checked to ensdre compliance with the orfgfnal
manufacturer's recommendationsor spec_calJens.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT sAFETY PRECAUTIONS,
tT MEANS-ATTENTIONH BECOME ALERTII! YOURSAFETY IS INVOLVED.
CONGRATULATIONSon your purchase of a Sears
Tractor. tt has been designed, engineered ahd manu-
factured to give you the best possible dependabll!ty and
performance.
Shoutd you experience any problem you cannot easily
remedy, please contact your nearest Sears Service
Department. We have competent welt-trained techni-
cians and the proper tools to service or repair this un t,
Please read and retain this manual. The instructions will
enabte you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES"..
MODEL
NUMBER 917254791
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AN DSERIAL NUMBERS WILL BE FOUN D
ON A PLATE UNDER THE SEAT
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
HORSEPOWER;
.__
GASOLINE CAPACITY:
t2,5
5QUARTS
UNLEADED REGULAR
, ,, , ,,
OIL: (2,0 PINTS SAE 30 (or t0W-30)
CAPACITY) WINTER: SAE 5W.30
"-SPAR_ CHAMPION RL860
GAP: (,030 INCHES) STD360952
VALVE CLEARANCE: [NTAKE: .002 IN
EXHAUST: 004 IN.
GROUND SPEED: FORWARD'.
tst- t,10 MPH
2nd..2.00MPH
3_d-3 O0MPH
4th*4_oMPH
5Ih-5 CoMPH
t,50 MPH
FRONT: 14 PSI
REAR: t0 PSI
3 AMPS @ 3600 RPM
30-35 FT_L.BS.
REVERSE:
TIRE PRESSURE:
CHARGING SYSTEM;
BLADE BOLT TORQUE;
MAINTENANCE AGREEMENT
A Sears Malntenan(_e Agreement Isavailable on this prod_
uct. Conlact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regutar schedule in maintaining, caring for and
using your unit.
Fotlow the instructions under "Malntenance" end
"Storage" sections of this owner's manual
WARNtNG: This unit is equipped wilh an Internal combus_
tlon engine and should not be used on or near any unim-
proved forest-covered, brush-coveted or grass-covered
Iand unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any) If aspark arrestor Is used, It should be maintained tn
effecltve working order by the operator.
in Ihe state of California the above is required by law
(Section 4442 of the California Public Resources Code)
Other states may have sire!tar laws Federal laws apply on
federal lands Aspark arrestor for the muffler Is available
through your nearest Sears Authorized Service Center
(See REPAIR PARTS section of this manual)
1, ,,,u ,H , 11 , ,. ,,
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two years from date of purchase, when this ffding equipment is maintained, lubricated, and tuned up according to the
operating and maintenance instructionsin the owner's manual, Sears wfl! repair free of charge any defect in material or
workmanship
This Warranty does not cover;
Tirereplacement or repair caused by puncturesfrom outside objects (sUchas nails, theme, stumps, or glass).
Expendable items which become worn dudng ne_rna}use, such as blades, spark plug, e}r cleanersand balls,
Repairs necessary because el operator abuse or negligence, includingbent crankshaftsand the failure le matntaln the
equipment according to the instrucllons cenlainedInthe owner's manual
Ridingequipment used for commercial or rentaJpurposes,
FULL 90 DAY WARRANTY ON BATTERY
For g0 days fromdate ofpurchase, if any battery Inoludedwith this riding equipmentproves delectivein material orworkmanship
and our testing determines the battery willnot held a charge,Sears willreptacethebai,leryat ne charge
WARRANT'( SERVICE iS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT INTHE
UNITED STATES. THIS WARRANTY APPUES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This Warranty gives you specificlegal rights, and you may also haveother rightswhich v_ry from stats to slate.
SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684
TABLE OF CONTENTS
SAFETY RULES ........... ............................... ;........ ;........ 2
PRODUCT SPECIFICATIONS ........................................ 3
CUSTOMER RESPONSIBILITIES ................................. 3
WARRANTY ............................................................... _........3
TABLE OF CONTENTS .................................................. 4
INDEX .............................................................................. 4
ASSEMBLY ........................................ ;....................... 7-9
OPERATION ............................................................ 10-13
INDEX
MAINTENANCE ........................................................ 14-17
SERVICE AND ADJUSTMENTS ............................ 18-24
STORAGE .................................................................... 25
TROUBLESHOOTING ............................................ 26-27
SCHEMATIC ................................................................ 29
REPAIR PARTS -TRACTOR ................................. 30-43
REPAIR PARTS- ENGINE ..................................... 44-49
PARTS ORDERING/SERVICE ................... BACK PAGE
A
Adjustments,*
Brake ....................................... 21
Carburetor...L ............................. 24
Mower
Frot_-To-rBack -o ............. 19
Side-To..Side ......................... 1B
ThrottleControlCable ............... 24
Ttansaxle Shifter Unkage ........ 21
Air Fliter,Engine ....................... 16
Air Screen, Engine.................I6
Assembly ........................ 7-9
B
Battery:
Chmgtng........................8
Cleaning ............................. 16
tnslaltation ...............................g
Levels ............................... B,15
Preparation ............ ., ............. 8
Starting withWeak Battery ...... 22
Storage .................. 25
Terminals ....................16
Belt:
Molton Drive
Removal/Replacement ,,,21
Mower Blade Ddve
Removal/Replacement .....20
Btade:
Sharpening ......... ............... 14
Replacement ..................... 14
Brake Adjustment ............................. 21
C
Carburetor Adjustment ......._....... 24
Controls, Tractor.................. 10
Cutllng Level,Mower .................... 11
E
Electrlcah
_nterlocksand Relays ..... ,23
Wlring Schematic ........... ;29
Wiring Diagram ..................... ;_0
Engine:
AIr Filter ............... 16
Air Screen ........................ 16
Cool]ng Fins,Engine .............. 17
OII Change .................. I8
O11Level .............. I2,t6
OilType ........................... 16
Praparaiton ............................. 12
Repair Parts ................ 30.49
Starting .................... 13
Storage ....................... 25
F
Filter;
Air CIeaner, ,., ................ 16
Fuel .................. ;....... 17
Fuel:Type ................... _................ 12
Storage ...................... 25
Fuse ................ _.............. 23
: H
Hood RemovafllnstallaUon ............. 23
L
LevelingMower Deck ..: .......... 18-19
Lubrication:
Chart .......................14
M
Malhtenance ...................... 14.17
Air Filter, ....................... 16
A_rScreen,Engine ................... 16
Battery ....................................15
Blade .................................... 14
Cooling Fins, Engine ...............17
Engine 011..................................... 16
Fuel Filter ;........................... 17
LubribatlonChart ........................ 14
Schematic ......................... 2g
Spark Plugs ......................17
Tire Care .................... BJ5,22
Tranaaxle_.........................21
Mower:.
Adjustment, Frbnt-tmBack .... 19
Adjustment, Stde-to-S!de...... 18
Blade Sharpening....................... {4
Blade Replacement. .................... 14
Cuttlng Level ....................... 11
Installation ...................................18
Operation.............................12
Removal ..........................1B
Mowing Tips ..............................t3
Muffler ............................................. 17
Spark Arreslar ..,.............. 3,34
O"
Oil: ColdWeather Conditions ...... 12,16
Engine............................ 16
Storage .......... :.................. 25
Operation ....................... 10-13
Operating Mov_er .................... 12
Options:
Spark Arrestor ................... 3_34
P
Parking Brake .................. _', 3 " 10,1 t
Parts Bag ................................. 6
Parts, ReplacemenL/Repalr...... 80.49
ProductSpecifications .............. 3
R
RepairParis ....................... 30-50
S
Safety Rules ........................... 2
Seat .......................................... ..8
Service and Adjustments .......... 18-24
Carburetor ................. 24
Fuse ........................................ 23
Hood Removaltlnstallalton .... ff23
Motion Drive Belt
Removal/Replacement ....... 21
Mower Blade Drive Belt
Removal/Replacement .......... 20
Mower Adjuelment
Front-to-Back .................. 19
Side-to*Side ......................... 18
Mower Removal ..................... 18
Tire Care ........................ 8,15,22
SlopeGuide Sheet .................... 51
Spark Plugs...............................17
Specifications....................... 3
Startingthe Engine ........................ 13
Steering Wheel ....................... 7,22
Stopping the Tractor ............... 1t
, Storage ................................ 25
T
Throttle ControlCable
Adjustment ............................. 24
33ms..............................................8,15,22
Trouble ShootingChart ........27-28
Transaxle:
Repair Parts.. ............. 42.43
W
Warranty..............................3
Wiring Diagram ........................ 30
Wiring Schematic .......................... 29
ACCESSORIES AND ATTACHMENTS
,,, i, ,, ,, ,,i,H ,, ....................
These accessoriesand attachments were available when the unitwas purchased They are also available at most Sears ral_li outlets,
catalogand service centsrs M_stSearsst_rascan_rder_heseitemsf_ry_uwh_ny_upt_vld_themodeinumb____yo_rtract_r
ENGINE
SPARKPLUG MUFFLER
PERFORMANCE
AIRFTLTER GASCAN [ENGINEOIL STABILIZER
MAINTENANCE
BLADES BELTS
Sears offemaw_devarlety ofattachments thatftt yourvehicle Many oftheseare listedbelowwithbdef explanations of how they canhelp
you This iistwascurrentat the timeof publication; however,Itmay changeIn futureyears - mars attachments maybeadded, changesmay
bemade Inthese attachments, orsome may notongarbeeva|tableorfityourmode! Contsctyour nearest Sears store for the accessories
and attachments that ere available for your unlL
Most of these attachments do notrequire additional hitches ar conversionkits (those that do are thdIcated) and are designed for easy
at_ch[ng and de|achthg.
PERMANEX BAGGER lets you collect grass c_tpptngsand
leaves for a healthier, nearer {0ekinglawn. Two Permanex
containersherd30-go!IonpiasUcbags,
LAWN SWEEPERS let you coltsotgrass cflppthgsand ]eaves
LAWN VACS for powerfulcollection of heavygrass clippings and
tsavas. Wand attachment to pick up debds in hard-to-reach
places
CARTS make hauling easy Variety of sizes available
ROLLER for smoother lawn surface. 36-thch wide, 18 Inch
diameterwater-tight drumholds upto3B01be.ofweight.Rounded
edges prevent harm to turf Adjustabte scraper automaUcally
cleansdrum
SPREADER/SEEDERS make seeding, fertl!lzthg, endweed klil-
fng easy. Broadcastspreaders are also asafui tot granularde-
icersand sand
CORING AERATOR takes emailplugsoutof _oll to allow robin-
lure and nutrients |o reach grass roots 36-thch swath 24
hardened steel codngtips. 150 Ib cepasItyweight tray
AERATOR promotes deep root growth for a heaithy lawn. To-
pared 2,5" sisal spikes mounted on '_O-th.diameter d{scs punc-
ture holesin soilat closeinferrersto tst moisture soak In. Steel
weight tray for Increased penetration.
DE'THATCHERtoosansso_{and flipsthatchandmatted leaves to
lawn surface fat easy pickup Twentyspringline teeth. Usefulto
prepare bare areas for seeding. Available for front or rear
mounting
SPRAYERS use 12-volt DO electric motet that connects to the
traclor battery or other 12-vett source. Incfudes booms for
automatic spraying when pulling,end hand held wand for spot
spraying, Wand has adjustable spray pattern. For applying
herbicides, Insecticides,fungicides, and liquid fertilizers
SNOW BLADE for snowremovalonly. 14-inchhigh,42-Inch wide
blade clears38 tnchpathwhen angled leftor right Ratsas,lower_
with sidelever. Adjusfable skids; replaceable,reversiblescraper
bat (Usewith Urechatha,wheel weights,or rear drawbar weight)
SNOW'rHROWER has 404nchswath. Drum-typeaugerhandtes
powderyand weVheavy snow Mounts easItywith simple ptn
arrangement., Dischargechuteadiusts from tractorseat. 6-thch
dlametetspoutdtschargessnow lOtoSOfeet Uftcontrolled at
tractor seat. (Use with chains, wheel weights,or rear drawbar
weight)
TIRE CHAINS are heavy duty;closely spaced extraqarge cross
links givesmoothride, outstanding traction
WHEEL WEIGHTS for rear wheels provideneeded tractionfor
snowremovalor dozing heavy materials. Inpatm. (30 [bs.each )
TRACTOR CAB has heavy dutyvthyl fabric over tubular stset
frame,ABS plastictop; steerplasticw_ndshleldoffers360 degree
Vtstbltl_ Hinged metaldoors withcatch, Keeps operatorwarm
and dry Remove vinyland windshieldsfor use assun protector
In summer.
Optional accessories for traolor cab: lintsdi'Iamperod solid
safetyglass windshieldwithhand operated Wiper;12-vol! amber
caugonlighttar mounting on cab top.
TRACTOR COVER protects tractor from weather. Made of
Evolution3 fabric (water-repellent, extremely breathable, ltght
walght,soft, non-abrasive, pIfab{ein all temperatures, durable,
stathltsar[puncttJre resistant,wilt notshdnk or stretch)
CONTENTS OF HARDWARE PACK
, L = J, ii i
Parts Bag contents shown full size
©(2) Sheet
Metal
Screws
#10-16 x 1/2
(I) Shoulder Bolt 5/16-18 (1) Hex Bolt I/2-13 x I
(1) Washer 17/32 x 1-3/16 x 12 Ga,
(2) Hex Baits 1/4 - 20 x 3/4
(2) Hex Nuts 1/4 - 20
®
12)Washers 9/32 x 5/8 x 16 Ga. (2) Lock Washers 1,!4,
121Wing Nuts I/4 ° 20
Parts packed separately In carton
,,=u,,i = =, i
Seat
Steering
Wheel
Steering
Boot
Owner's Manual
Battery acid
I
Parts Bag
% _ _ Steer,og
Wh0al
Steering
Bushing (2) Keys Insert
(2) Battery Carriage Bolts 1/4-20 X 7-I/2
Steering Wheel Terminal Guard
Adapter
1
I i
i i
, 1
Battery Caps
15=Slope Sheet and Instructions
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wi[f make assembly easier, Standard
wrench sizes are listed°
(I) 5/16" wrench (I) 3f4" wrench
(2) 7/16" wrenches Tire pressure gaugD
(1) t/2" wrench Screwdriver
(I) 9/16 =wrench Utility knife
When right or left hand Is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheei).
TO REMOVE UNIT FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6)
, Cut along dotted lines on the carton, from top to
bottom, alt four comers of carton and lay panels fiat.
Check for any additional loose parts or cations and
remove
ATTACH STEERING WHEEL (See Fig, 1)
Slide the sleeting bush{ng over the steering shaft.
Raise steering shaft forward until screw holes in dash
tine up with steering bushtng, install two (2) sheet
metal screws and tighten securely,
Posii]on steering boot over steertng shaft
Ptace tabs af steering boot over slots in dash and push
down to secure.
Slide steering wheel adapter onto upper steering shaft.
Position frontwheels of the tractor so lhey are pointing
straight forward.
, Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter,
Assemble large flatwasher and 1/2-20 hex [ocknut and
tighten securely
Snap insert into center of steering wheel
Remove protective plastic from tractor hoed, and grill
Remove banding holding discharge guard up against
tractor
INSERT
STEERING SHAFT
(ASSEMBLY POSITION)
FIG_1
STEERING SHAFT
=SHIPPING
OSITION)
BEFORE ROLLING UNIT OFF SKID
(See Fig. 6)
IMPORTANT: CHECK FOR AND REMOVE ANY
STAPLES IN SKID THAT MAY PUNC.
TURE TIRES WHERE UNiT iS TO ROLL
OFF SKID.
,Raise attachment Itft lever to its hlghBsl position,
Release parking brake by depressing clutch/brake
pedal
Roll unit backwards off skid
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
CAUTION: Wear eye and face shield.
wash hands or clothing immedlatefy If
_i_l accidentally In contact with battery actd'
Do not smoke. Fumes from charged
battery acid are explosive
ReadtheInstructions Includedwith the
batteryvent caps. Atwayswear gloves,
clothing and goggles to protect your
hands, skin and eyes,
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt
. Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt
Assembte adjustment bolt, lock washer, and flstwasher
loosely, Do not tighten
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
Slide seat uoti_acomfortable position isreachedwhlch
allows you to press dutch/brake pedal allthe way down
(See Fig. 6).
Get off seat without moving its adjusted position
,Raise seat end ttghten adjustment boil securely,
Your unit has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger wilI extend its I_fe
See instructions packed with vent caps in parts bag
Flit battery with acid. Fill each cell until it reaches the
bottom of the vent wells. Do not overfill
Allow battery to stand and settle for at _east thldy
minutes. After standing, check the leve| of acid ff
below the vent wells, add more acid until the correct
level _sreached.
While battery isstanding (after adding acid) and later, while
battery is being charged, continue with assembly of unit
NOTE" To n_axlmize the ltfe of your battery, it is necessary
that the battery be charged before use, Usea 12volt battery
charger. Charge battery at a rate of 6 amperes for 1 hour.
Observe all safety precautions required for battery charg-
ing. Faiture to charge battery can result in a shortened
battery life.
* Check the acid level after the battery is charged, tfthe
acid has fallen below the correct level, add distilled or
iron free water,
Instal{ lhe vent caps to cover the vent wells, Wash the
top of the battery with water to remove any acid, then
wtpe dry
Check battery case for leakage to make sure that no
damage has occurred tn handling,
Dispose of excess battery acid. Neutralize acid for
disposal by adding it to four inches of water in a five
gallon plastic container. Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming.
Follow instructions on how to install bsltery.
CUTAWAYVIEW /VENTCAP
I J/VENT WELL
_/eAI-fERY
9 _ II B _1I__ _1 B,f" CELLAClO
SEAT
SEATPAN
SHOULDER
BOLT
BOLT
FIG. 3
CHECK TIRE PRESSURE
The tires on your unit were over_nfIaled at the taclory for
shipping purposes Correct tire pressure is important for
best cutting performance_
Reduce ttre pressure to PSI shown tn "PRODUCT
SPECIFICATIONS" on page 3of this manual.
CHECK DECK LEVELNESS
Forbest cuttingresults,mowerhousing should beproperly
leveled- See "TO LEVEL MOWER HOUSING" tn the
Service andAdjustments section ofthis manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See thefigures that are shownfor replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adiueted See TO ADJUST
BRAKE" In the Service and Adjuslments section of this
manual
FIG. 2 8
ASSEMBLY
INSTALL BATTERY (See Figs, 4 & 5)
CAUTION: Do not short battery termi-
nals. Before Installing battery, remove
metal bracelets, wristwatoh bends_
rings, etc0
Positive terminal must be connected
firstto prevent sparking from acciden-
tal grounding.
, Lift seat to raised position.
Lower battery into fender wslI with battery terminals
toward front of unit Make sure battery rests inbattery
tray
Be sure battery drain tube has not come loose and is
securely attached to drain in battery tray
First connect RED battery cable to posilive (+) flaltery
terminal with hex boIt, flat washer, lockwasherand hex
nut as shown Tighten securely '
Connect BLACK grounding eabte to negative (-) bat-
tery terminal with remaining hex boil, fiat washer,
Iockwasher and hex nut Tighten secure{y
, Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads
Position terminal guard over the battery as shown,
lower bolts into key holes and slide square shafts of
bolts into slots of key holes.
Tighten wing nuts by hand making sure battery bolls
remain in slots of the key holes in the battery support.
Be sure terminal access doors are ctosed.
Use termina{ access doors for:
inspection for secure connections (Io tighten hard-
ware)
,Inspection for corrosion
, Testing battery
Jumping (if required)
, Periodic charging
POSITivE t*) NEGATIVE( -)
"fERMttIAL
POSITIVE(RED) NEGATIVE
(BLACK)
HEX NUT LOCKWASHERS HEXNUT
FIG. 4
WING TERMINAL GUARD ACCESS
NUT DOOR
KEY BATTERY BATTERY
HOLE DRAIN TUBE TRAY
FIG, 5
,."CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRAGTOR, WE WfSH TO ASSURE THAT YOU RE CEfVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT,
PLEASE REVIEW THE FOLLOWING CHECKLIST,
,/ Alf assembly instructi_:,nshave been. completed
v" No remainEng loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 stops). _ '
,/ Seat is adjusted comfortab{y and tightened securely.
,/ All tkes are properly inflated. (For shipping purposes,
the tires were over-inflated at the factor).
,,/ Be sure mower deck is proper_y leveled side-to-side/
front-to-rear fo_' best cutting results. (Tires must be
prol::;eriy ir_tlalsdfor tee'sling).
v" Check mower and drive'belts, Be sure they are routed
properly around pulleys and inside air bert keepers.
V' Check wiring. See that all connections are still secure
and *ires are propedy clamped
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
_RA A TTENTION.T ° THE FOLLO WING IMPORTANT
fTEMS_ _.
: ,/ Engir_e ell is a{ proper levet
,/" Fuel iank is fi{ted'with fresh, clean, regular un(eaded
BeCome familia(with eli contiois .their location and
;_ fdhot[on. Opec'atethem before YoU start the engine
v" Besure brake system ls tn safe operating cond_tlon
OPERATION
LIGHT SW_CH
CLUTCHiBRAKE PEDAL ATTACHM ENT HEIGHT
ADJUSTMENT POSITIONS
PARKING BRAKE LEVER IGNITION SW_TCH
FIG. 6
Sears Iractors conform to the safety standards of the American National Standards institute,,
ATTACHMENT CLUTCH LEVER - Used to engage the '
mower blades,
ATTACHMENT LIFT LEVER -Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift
tever when changing Its position
CLUTCH/BRAKE PEDAL _ Used for declutchlng and
braking the tractor and starling the engine.
tGNI'rION SWITCH - Used for starting and stopping the
engine
GEAR SHIFT LEVER -Setects the speed and direction of
the traeto_
LIGHT SWITCH - Turns the headlights on and off
PARKING BRAKE LEVER - Locks clutch!brake pedal into
the brake position
THROTTLE/CHOKE CONTROL o Used for starting and
contre}llng engine speed.
10
OPERATION
The operat on of any ractor can result inforeign objects thrown into the Byes which can resull
in severe eye damage_ Afways wear safety glasses or eye shields while operating your tractor
or performing any ad ustments or repairs We recommend Wide Vision Safety Mask for over
the spectacles or standard safety g asses, available at Sears Retail or Catalog Stores.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your unit Is equipped with an operator presence sensing
switch. When engine ts running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine
*Depress clutch/brake pedal Into fuI["BRAKE" position
end hold.
Place park!ng brake lever In"ENGAGED" position and
retease pressure from dutch/brake pedal Pedat should
remain In BRAKE position Make sure parking brake
will hold vehicle secure
STOPPING (See Ftg, 7)
MOWER BLADES
Move aftachment clutch lever to "DISENGAGED" po-
sition
GROUND DRIVE -
Depress dutch/brake pedal into futl "BRAKE" position
Move gearshift lever to "NEUTRAL" position
ENGINE -
Move throtlIe controJ to "SLOW" posit}on
Turn ignition key to "OFF" posilion and remove key.
Always remove key when leaving vehicle to prevent
unauthorized use.
Never use choke to stop engine,
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttled
Operating engine at less than full throttlereducesthe
battery charging rate and the enginecooling air flow
Full throttle offers the best bagging and mower per-
formance
TO MOVE FORWARD AND BACKWARD (See
Fig, 6)
The direction and speed ofmovement Iscontrolled by the
gearshift lever,
Start tractor with clutch/brake pedal depressed and
gear shift lever in "NEUTRAL" position,
Move gear shift leverto desired posiUen
SIowly release clutch/brake pedalto start movement,
IMPORTANT: BRING TRACTOR TO A COMPLETE
STOP BEFORE SHIFTING OR CHANG-
ING GEARS, FAILURE TO DO SO WILL
SHORTEN THE USFUL LIFE OF YOUR
TRANSAXLE.
ATTACHMENT CLUTCH
LEVER "ENGAGED _ "DISENGAGED"
POSITION POSITION
GEAR SHIFT
LEVER
PARK}NG BRAKE
'ENGAGED"
"DISENGAGED"
POSITION
CLUTCH/BRAK E
PEDAL "DRIVE"
POSITION
FIG. 7
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
The position of the attachment lift lever determines the
cutting height,
Grasp lift lever
Press plunger with thumb and move lever to desired
position-
The cutting height range is approximately 1ol/4" to 3-3/4".
The heights are measured from the ground to the blade tip
with the engine not running, These heights are approxi-
ma{e and may vary depending upon soil condltlons, height
of grass and types of grass being mowed
The average _awn should be cut approximately 2-!/2
Inches during the cool season and over 3 inches during
hot months For healthier and better looking lawns,
mow often and after moderate growth.
For best cutting performance, grass over 6 Inches In
height should be mowed twice Make the first cut
relatively high; the second to desired height.
11
OPERATION
TO OPERATE MOWER (See Fig 8)
Your unit is equipped with an operator presence sensing
switch Any attempt by the operator to leave the seat w_th
the engine running and the attachment clutch engaged will
shut off the englne.
Setect desired height of cut
Engage mower by moving attachment clutch lever up
to ENGAGED posttion
, TO STOP MOWER - Move attachment clutch laver to
*'DISENGAGED" position:
I/_, CAUTION; Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, Dr the dis-
charge guard in place,
ATTACHMENTCLUTCH
LEVER "DISENGAGED"
POSITION
"x, ATTACHMENT
LIFT LEVER
HtGH POSITION
RUNNER
DISCHARGE
GUARD
FIG 8
TO OPERATE ON HILLS
I Z% CAUTION, Do not drive up or downdlt hills with slopes greater than 15_ and
do not drive across any sloper
'Choose the slowest speed before starting up or down
htlls,
Avoid stopping or changing speed on hi{is
If slowing is necessary, move throttle control Fever Io
stower position_
if stopping iS absolutely necessary, push dutch/brake
pedal qutckly to brake position and engage parking
brake,
Move gearshift lever to ist gear and be sure you have
allowed room for tractor to rotl slightly as you restarf
movemenL
TOrestart movement, slowly release parking brake and
clutch/brake pedal
Make all turns stowly.
TO TRANSPORT
Raise attachment lift control to highest position
When pushing or towing your unit, be sure gearshift
lever is In "NEUTRAL" position
Do not push or tow unit at more than five (5) MPH
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
The engine [n your unit has been shipped, from the
factory, already tilted with summer weight e_l
Check engine o11with unit on level ground,
Remove oil fill dipstick and wipe dean, replace and
screw cap tight, wait for a few seconds, remove and
read oil level. If necessary, add oil unlit "FULL" mark
an dipstick Is reached Do not overfill.
For cold weather operation you should change oil for
easier starting (see "OIL VISCOSITY CHART" In the
Maintenance section of this manual).
To change engine oli, see the Maintenance section in
lhts manual,
ADD GASOLINE
Ftlt fuel tank Use fresh clean regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life).
IMPORTANT; WHEN OPERATING IN TEMPERA-
TURES BELOW 32°F, USE FRESH,
CLEAN WINTER GRADE GASOLINETO
HELP iNSURE GOOD COLD WEATHER
STARTING.
WARNING; Experience indicales {hal alcohol blended
fuels (called gasollol or using ethane! or methanol ! csn
attract moisture which leads to separation and forma!ion el
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer, Dra_n the gas tank, start the
engine and let it run untII the fuel lines and carburetor are
empty, Use fresh rue! next season See Storage Instruc-
tions for addllional information. Never use engine or
carburetor cleaner products In the fuel tank or permanent
damage may occur.
I& CAUTION; FIllto bottom of gas tank
filler neck. Do not overfill Wipe off any
spilled oil or fuel. Do not store spill or
use gasoline near an open fame.
12
OPERATION
TO START ENGINE (See Fig. 7)
When starting engine for the first time or if engine has run
out of fuel_ ttwilt lake extra cranking time to move fuel from
the tank to the engine
Depress the clutch/brake pedat and set the parking
brake
Place gearshift lever In "NEUTRAL" position.
Move attachment clutch to "DISENGAGED" position,
Move throltta control lever to"CHOKE" position for cold
engine start, For warm engine start, move throttle
control to =FAST" position,
Turn Ignition key clockwise to "START" position and
release key as soon as engine starts, Do not run
starter continuously for more than fifteen seconds per
minute. If engine does not start after severalaltempls,
move throttle control to "FAST' position, wait afew
minutes and try agath
. When engine starts, slowly move throttle control iever
to desired running speed
Allow engine to warm up for a few minutes before
engaging drive or attachment ciulch
NOTE: If at a high altitude (above 3000 feet or .9I
kilometers) or In cotd temperatures (below 32"F), the
carburetor fuel mixture may need to be adjusted for best
engine performance See 'TO ADJUST CARBURETOR"
in the Service and Adlustments section of this manuat
MOWING TIPS
Tire chains cannot be used when the mower housing
is attached to unit,,
Mower should be properly leveled for best mow!,ng
performance, See "TO LEVEL MOWER HOUSING In
the Service and Adtustments section of this manual,,
Use the runner on the right hand side of mower as a
tghuide,The blade cuts approximately an Inch outside
srunner (See Fig. 8) r
The left hand side of mower should be used for trim-
mlng
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
In the opposite direction maklng left hand turns until
finished (See Fig, 9),
FtG. g
tf grass ise×tremety tall it shouJd be mowed twice to
reduce load and possible fire hazard from dr ed c p.
pings. Make first cut relatively high; the second to the
desired height
Do not mow grass when It Is wet Wet grass will plug
mower and leave undes#abta dumps. Atlow grass to
dry before mowing
A_ways operate engine at ful! throttle when mowing to
assure better mowing performance and proper dis-
charge of material, Regulate ground speed by select-
ing a low enough speed to give the mower cutting
performance as well as the quality of cut deslred.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used
'I3
MAINTENANCE
F,LL,=OAT=S °
O=eckBrakeOpe=t,ooiJ !"' 'V,'
TC=.ckT_rePrese=rer_ !I/
I Check for Loose Fasteners li_
C SharpenlReplace Mower Blades _ =
TLubrlca,e Pivot Points if _ l
0Check Battery Level/Recharge Ve
a Clean Battery and Terminals V#......... V f
Check Engine OII Level
E Cha.0eE_gineO, V" -._.2 V'
Clean Air Screen V#2i
N
G Inspect MUffler/Spark Attester V_'
I C!ean F-ri!!no Co01tng Fins _ . .
I Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
I"r Changemoreoftenwhenoperatingunder,aheavyloadatin highambienttemperatuteB
2. Serv;cemeteoJtenwhenoperatingindirtyor dustycondt_ens
3,,Repl_cebladesmoree/tenwhenmowing[nsandysot
iv' V,
GENERAL RECOMMENDATIONS
The warranty on this vehicle does not cover ilems that have
been subjected to operator abuse or neglgence, To
receive full value from the warranty, operator must main-
tain unit as instructed in this manual
Some adjustments will need to be made pertodlcaly to
properly maintain your unl
All ad ustments In the Service and Adjuslments section of
this manua[ shou d be checked at least once each season
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark ptug and clean air filer assure
proper air-fue! mixture and help your engine run better
andlast longer.
BEFORE EACH USE
Check engine el level,
Check brake operation,
Check tire pressure,
Check for loose fasteners
LUBRICATION
Keep unit wei lubricated (See "LUBRICATION CHART"),
Front wheel bearings should be greased at feast once
a season. 14
LUBRICATION CHART
FRONT _ *"FRONT
WHEEL ; -WHEEL
.............. C_
*ATTACHMENT
CLUTCHPIVOT
"SAE 30 OR 10W30 MOTOR OiL API - SF/CC
** GENERAL PURPOSEGREASE
REFER TO ENGINE MAINTENANCE SECTION
IMPORTANT. Do not ot or grease Ihe pivot pointswhich have
special nylon bearings. Viscous lubricants wil attract dustand
d_rtthat wit shorten the life of Ihe set-lubrlcatlng bearings, if
you feel they must be lubricated, use onlya dry, powdered
graphite type lubricant sparingl)'
MAINTENANCE
TRACTO R
Always observe safety ru_es when performing any maim
tenance,
TIRES
Maintain proper err pressure in atl tires (See "PROD-
UCT SPECIFICATfONS on page 3 of thts manual).
Keep tires free of gasol.rne, oi!, or Jnsect control chemi-
cals which can harm rubber-
Avoid stumps, stones, deep ruts, sharp oblects and
other hazards that may cause tire damage,
BLADE CARE
For best results mower blades must be kept sharp. The
blades can be sharpened with afile or on a gdnd_ng wheel.
We suggest they be sharpened or replaced after every 25
hours of mowing Check blades more often if mowing in
sandy conditions
Do not attempt to sharpen blades while they are on the
mower
Replace bent or damaged blades.
BLADE REMOVAL (See Fig, 10)
Ralse mower to highest position to allow access to
blades.
Remove hex bolt, lockwasher and flat washer securing
blade
install new or resharpened b_ade with trail}ngedge up
towards deck as shown
Reassemble hex bolt, $ockwasher and flat washer in
exact order as shown.
Tighten belt securely (30-35 Ft Lbs, torque),
iMPORTANT: BLADE BOLT IS GRADE 5 HEAT
TREATED.
FLANGES
TRAILING
UP
*A GRADE 5HEAT TREATED BOLT
CAN BE tOENTtFIED BYTHREELtNES
ON THE BOLT HEAD AS SHOWN AT
LEFT,
TO SHARPEN BLADE (See Fig. 11)
Care should be taken to keep the blade balanced, An
unbalanced b_ade will cause excessive vibration and even-
tual damage io mower and engine_
.The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen whtle on the mowaro
TOcheck blade balance, drive a naillnto a beam or wall
Leave about one inch of the straight nail exposed.
Place center hole of blade over the head of the nail. tf
blade is balanced, it should remain In ahorizontal
position If either end of the blade moves downward,
sharpen the heavy end untie the blade _s balanced.
CENTER
HOLE
FIG. 11
BATTERY (See Fig. 12)
Your unit has a battery charging system which Issufficient
for normal use However, periodic charging of the battery
wi{h an automotive charger will extend it's _ife
Acid solution level in each ba_,tery col{ sheuEd be even
w{th bottoms ofventwetls_ Add only distilled or iron free
water if necessary. Do not overfit!.
CUT AWAY VIEW
BATTERY
LEVEL
FIG. 12
Keep battery and term}rials clean
Keep battery botts tight,
Keep vent caps tight and smaflvent holes in caps open.
Recharge st 6 amperes for 1 hour.
FtG_10
15
MAINTENANCE
i,, J ,Ll
TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power
Remove term{hal guard
Disconnect BLACK battery cable first then RED bat-
lery cable and remove battery from tractor.
Wash battery with solulfon of four tablespoons of
baking soda to one gallon ofwater Be carefulnot teget
the soda solution Into the celiso
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright
Coat terminals with grease or petroleum jeIly,
, Reinslall battery (See "INSTALL BATTERY" tn as,,
sembty section of 1his manual).
After oil has drained completely, replace olt drain plug
and tighten securely.
Refill engine wlth oil through oil ftll dipstick tube. Pour
slowly. D=onot overfill. For approximate capacity see
Proauct Speciacatlons on page 3of this manual.
Use gauge on ofi lilt dtpstiok for checking leveL Be sure
dipstick cap Is ttgh!ened securely for accurate reading.
Keep ofl at "FULL line on dipstick,
RECOMMENDED SAE VISCOSITY GRADES
o20_ 0'= 32° 60'_ 80Q 100"
FIG. 13
ENGINE
LUBRICATION
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
traclor Is not used for 25 hours tn one year
Check the crankcase ott level before starting the Engine
and after each eight (8) hours of continuous use. Add SAE
30W motor oil or equivalent, Tighten ott lilt cap/dipstick
securely each ttme you check the oil level SAE 5W-30
motor oi! may be used to make starting easier in areas
where temperature ts consislenfty 32" F or lower
TO CHANGE ENGINE OIL (See Figs 13 & 14)
Determine temperature range expected before oil change.
All oil must meet API service classification SD, SE or SF.
Be sure vehicle is on level surface
Oit wt{l drain more |reely when warm
Catch oil in a su[tab!e conlalner
Remove oil f{]] dipstick Be careful not to ar!ow dlrt to
enter the engine when changing o1_
Remove drain plug
AIR FILTER (See Fig, 14)
Your engine wltl not run properly and may be damaged by
using a dirty air fftter. Replace paper cartridge once a year
or after every 100 hours of operation, more often If used In
very dusty, dirty condltLons.
Remove knobs and cover
.Replace cartridge
Reassemble and tighten securely
NOTE: Do not attempt to clean or oi! the paper cartridge.
AIR SCREEN (See Fig. 14)
The engine air screen must be kept #ee of dirt and chaffto
prevent engine damage from overheating. Clean with a
wire brush or compressed air to remove dirt and stubborn
dried gum fibers,
ENGINE O1L FILLER
CAP AND DIPSTICK
AIR
COVER
AIR
BODY
"OIL DRAINPLUG
FIG. 14
16
MAINTENANCE
i m,nH, i
ENGINE COOLING FINS (See Fig. 15)
Remove any dust, dirt or oll from engine cooling flns Io
prevent engine damage from overheating Hood and
engine blower housing must be removed to ctean engine
coo_ingfins
Remove hood (see "TO REMOVE HOOD" in the Ser-
vice and Adjustments section of this manual).
Remove screws securing air cleaner body and re-
move (Cover carburetor opening to prevent entry of
dirt)
,Remove ell fill dipstick and cover opening to prevent
entry of dirt
Remove screws from blower housing and llft housing
off engine
Use compressed air or stiff bristle brush to thoroughly
c_ean engine cooling fins.
To reassemble, reverse above procedure.
Be certain carburetor tube, breather tube and gaskets
are in place
COOLING FINS \\
CYLINDER \
GASKETS
TUBE
SPARK
PLUG
CARBURETOR
TUBE
JFFLER
FIG. 15
MUFFLER
Inspectand replace corroded mufflerend spark arrestor(if
equipped) astt couldcreatea f_rehazardand/or damage
SPARK PLUGS
Repface spark plugs at the beginning of each mowing
season or after every f00 hours of use, whichever comes
first. Spark p_ug type and gap setting ts shown in "PROD-
UCT SPECIFfCAT}ONS" on page 3 of this manual
1N-LINE FUEL FILTER (See Fig, 16)
Fuel flltershould be replaced once each season If fuelfilter
becomes clogged, obstrucling fuel flow to carburetor, re-
placement is required
Wlth engine cool, remove filter and plug fuel line
sections
Place new fuel filter in position in fuel line
Be sure there are no fuel line Ieaks and clamps ere
properly positioned
Immediately wipe up any spilled gasoline,
FUEL FILTER
FIG, t6
CLEANING
Clean engine, battery, seat, finish, etc of oil foreign
matler.
.Keep finis bed surfaces and wheels free of all gasoline,
oil, etc
Protect painted sudaces wtfh automotive type wax,
We do not recommend using a garden hose to clean your
unit unless the electrical system, muffler, air fliter and
carburetor are covered to keep water out Water in engine
can result in a shortened engine _ife
17
SERVICE AND ADJUSTMENTS
&CAUTION; BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS;
Depress clutch/brake pedal fully and set parking braker
Place gearshift lever in "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position,
Turn ignition key "OFF" and remove key,
Make sure the blades and all moving parts have completely stopped.
, Disconnect spark plug wire from spark plug and place wire where it cannot coma in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig, 17)
Mower will be easier to remove from the right side of unit.
Remove mower blade drive belt from engine pulley
only !,See "TO REPLACE MOWER BLADE DRIVE
BELT throughstepremevingbettfromengine puiley}.
Remove retainer spring from clutch rod; pull clutch rod
out of clutch lever
Pult retainer springs out of rear suspension trunniens.
Remove rear suspension trunnlens from lift brackets,
Pu_t retainer spdngs from front hinge p{ns
Remove hinge pins attaching parallel link to mower
and front axle.
Raise lift _ever to raise suspension arms Slide mower
out from under tracloh
IMPORTANT: fFAN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE
TRACTOR, THE R.H. AND L,H, SUS-
PENSION ARMS MUST BE REMOVED
FROM TRACTOR
CLUTCH
ROD
CLUTCH
LEVER*-_._ RETAINER
CLUTCH ROD EPRfNG
RETAINEF
SPRING
PARALLEL
BRACKET RETAINER ENGINE
SPRING PULLEY
HING PINS
TO INSTALL MOWER (See Fig, 17)
Raise attachment lift lever to its highest positlon,
Slide mower under tractor with discharge guard to right
side of tractor.
lnstatlparallel link to front axle and mower with hinge
pinE. Secure hinge pins with retainer springs.
tnatallclutch rod inclutch lever and secure with relainer
spring.
Lower attachment lift lever to lower suspension arms°
S_ide trunnlons through lift bracket holes and secure
with retainer springs
Roll belt over engine pulley, Make sure belt tsInside all
pultey grooves and Inside belt guides
Raise attachment {ift lever to raise mower.
TO LEVEL MOWER HOUSING
Adjust the mower while traclor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3)° If lires are
over or under inflated, you will not properly adjust your
mower.
SIDE-TOoSiDE ADJUSTMENT (See Figs 18 and 19)
Raise attachement lilt lever to its highest position.
Measure height from bottom of deck curl to ground
level at front corners of mower. Distance "A" should be
the same.
If distance "A" needs to be changed, snap out access
hofe cover on left side of tractor above footrest.
To raise left side of mower, loosen nut "B" and tighten
nut "C"o
TO lower left side of mower, loosen nut "C" and tighten
nut "B",
When distance "A" is equal securely tighten nuts "B"
and "C"
RepEace access hole cover
FIG,r t7
'18
SERVICE AND ADJUSTMENTS
LiFT LEVER
(RAISED
POSITION)
EOTTO]_,_
OF CURL
2BOTTOM
OF CU RL
-- ii i ---
\
GROUNDLINE
FIG, 18
SIDETOSIDE
ADJUSTMENT
TRUNNION
FIG,, 19
FRONT-TO-BACK ADJUSTMENT(See Figs 20 and 21) -
To obtain the best cutting results, the mower housing
should be ad usted so the rear Is approximately 3/4 to 7/8"
higher than the front when the mower s tn its highest
positton_
Check ad ustment on right side of tractor- Measure dis-
tance °D' at front and rear flanges of mower housing as
shown
To raise rear of mower, loosen nut "E" on both raar
suspension arms Screw both nuts "F" on both rear
suspension arms an equal number of turns.
When distance "D" is 3/4" to 7/8" higher at rear than
front, retlghten nuts _E"r
Recheck stde-to-sfde adjustment,
REAR SUSPENSION ARM
BOTTOM
OF CURL
REARSUSPENSIONTRUNNION LINE
FIG, 20
REAR
SUSPENSION
ARM
LIFT BRACKET
FtGo 21
IMPORTANT: WHEN ADJUSTING REAR SUSPEN-
SION TRUNNtONS, ALWAYS ADJUST
BOTH EQUALLY SO MOWER WILL
STAY LEVEL SfDE-TO-StDE,
19
SERVICE AND ADJUSTMENTS
TO ADJUST MOWER BLADE DRIVE BELT
(See Fig. 22)
Your tractor has been manufactured with the abi_tly to
readjust the mower blade drive beif to provide you with
longer belt ttfe
With engine off and the lift lever tn the highest position,
move attachment ctutch lever sTowly forward. If the lever
moves significantly forward in the slot before resistance
is felt, adfustmant is necessary
Lower the mower deck for easier access
Remove the bolt, nut and Doshaped washers from
rock shaft assembiy
Move extension spring from lower to upper end of
slot _nrock shaft assembly and install bolt, nut and
the D-shaped washers (fiat side of washers down)
Tighten boil and nut to secure the D-shaped wash-
ers (llal side down as shown)
NOTE: When Installing a new belt, be sure spring Is in
lower end of sloL
TO REPLACE MOWER BLADE DRIVE BELT
(See Figs. 22 and 23)
The mower blade drive belt may be replaced wtthout
tools Park ihe tractor on level surface. Engage parking
brake. For assistance, there ts a beif Installation guide
decal on the mower housing.
BELT REMOVAL -
Place attachment clutch in "DISENGAGED" position
, Move attachment lift lever forward to lower mower to
its lowest position.
Ro_ beif off engine pulley
Pult belt off both mandrel pulleys
Spring bett guide away from idler putfey and pull belt
off idler puIley
Slide belt from under extension spdng
BELT INSTALLATION -
Slide belt under extension spring
PJace belt around back side and in groove of both
mandrel pulleys
Spring idler belt guide down and place belt around
rear side of Idler pulley
, Ro{l belt over engine pultey.
Make sure belt is in al_pulley grooves and inside ell
bett guides
,,.,_.
tDLER BELT BELT ENGtNE PULLEY
GUIDE
LH.
MANDREL
EXTENSION
"SP RiNG
.R,H,
ROCKSHAFT
BRAKE
ROD
NUT
FIG. 22
BELT ENGINE
GUIDES PULLEY
FIG. 23
2O
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Craftsman 917.254791 Owner's manual

Category
Lawnmowers
Type
Owner's manual
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