Grizzly G0596 Owner's manual

Grizzly
Brand
Grizzly
Model
G0596
Type
Owner's manual
MODEL
G0596-99
INDUSTRIAL BENCH GRINDER
OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION ............................................................................................................................... 2

 
 
 
SECTION 1: SAFETY ....................................................................................................................... 4


SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 7
 

 

SECTION 3: SET UP ........................................................................................................................ 9



 
 
 
 
 
 
SECTION 4: OPERATIONS ........................................................................................................... 13
 
 
 
 
 
 
 
SECTION 5: ACCESSORIES ......................................................................................................... 17
SECTION 6: SERVICE ................................................................................................................... 18
 
SECTION 7: WIRING ...................................................................................................................... 19
 
 
 
 
SECTION 8: PARTS ....................................................................................................................... 23
 
 
 
 
WARRANTY AND RETURNS ........................................................................................................ 29


INTRODUCTION
LZhiVcYWZ]^cYdjgbVX]^cZh#>[ndj]VkZVcn
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i]ZadXVi^dca^hiZYWZadl#
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Contact Info
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^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh Zggdgh Yd
]VeeZcVcYlZVedad\^oZ[dgi]Zb#
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bZci!your machine may not exactly match the
manual#>[ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^["
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Viwww.grizzly.com#6cnjeYViZhidndjgbdYZa
d[ bVX]^cZ l^aa WZgZ[aZXiZY ^c i]ZhZYdXjbZcih
VhhddcVhi]ZnVgZXdbeaZiZ#
BVcj[VXijgZ9ViZ
d[NdjgBVX]^cZ
Manual Accuracy


Model G0596-99

Machine Specfications
G0596
G0597 G0598 G0599

    
    
    
   


    
  
 

 
    
  
 

 
    
    
    
A. to be used WITH safety
glasses and face shield
B. 
C. 
Identification
D. 
E. 
F. 
G. 


Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
5. WEAR PROPER APPAREL. 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg_ZlZagn i]Vi XVc XViX]^cbdk^c\ eVgih#
LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c
adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
1. READ ENTIRE MANUAL BEFORE
STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ
gZVY^c\ i]Z bVcjVa \gZVian ^cXgZVhZh i]Z
g^h`d[^c_jgn#
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ
CDIhV[Zin\aVhhZh#
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc
XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY


7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
8. KEEP CHILDREN/VISITORS AWAY.
@ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb
bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ!
Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg
Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg
jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#
9. UNATTENDED OPERATION. AZVk^c\
bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\
\gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg
egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY
VaadlVaabdk^c\ eVgih id XdbZ id V Xdb"
eaZiZhideWZ[dgZlVa`^c\VlVn#
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. 9D CDI jhZ bVX]^c"
Zgn ^c YVbe!lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
11. KEEP WORK AREA CLEAN AND WELL
LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn
XVjhZVXX^YZcih#
12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
<gdjcYZYXdgYhb^c^b^oZ h]dX` ]VoVgYh#
DeZgVi^c\bVX]^cZdcVc^cXdggZXih^oZd[
X^gXj^i^cXgZVhZhg^h`d[[^gZ#
13.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY#BV`ZhjgZ hl^iX]^h ^c
D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
14. MAINTAIN MACHINERY WITH CARE.
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\
X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc
i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh
17. DAMAGED MACHINERY.8]ZX`[dgW^cY"
^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih!
addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn
^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg
gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#
18. DO NOT FORCE MACHINERY. Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
19. SECURE WORKPIECE. JhZ XaVbeh dg
Vk^hZid ]daY i]Z ldg`e^ZXZ l]Zc egVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
20. DO NOT OVERREACH.BV^ciV^chiVW^a^in
VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\
bVX]^cZ#
21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
22. STABLE MACHINE. BVX]^cZhi]VibdkZ
Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z
g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n
bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ
WVhZh^[jhZYVgZadX`ZYWZ[dgZhiVgi^c\#
23. CERTAIN DUST MAY BE HAZARDOUS
id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY
Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[
i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY
ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg
i]ViineZd[Yjhi#
24. EXPERIENCING DIFFICULTIES. >[ Vi
Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh
eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide
jh^c\i]ZbVX]^cZ8dciVXidjgIZX]c^XVa
Hjeedgi9ZeVgibZciVi*,%*)+".++(#


Additional Safety for Grinders
7. LUNG PROTECTION.  
     
  
    

8. SIDE GRINDING.     
       


9. TOP GRINDING.    
      
     

10. HAND/WHEEL CONTACT. 

       
      
      
 

11. TOOL REST POSITION.






12. CRACKED WHEEL.  
    

1. EYE PROTECTION. 

     

2. MOUNTING TO BENCH/STAND. 
    

      

3. WHEEL SPEED RATING.  
       
      
      
       

4. WHEEL FLANGES.    
     
     

5. RING TEST. 
     



6. STARTING GRINDER.
       

        
ON

No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.


Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Power Connection
SECTION 2: CIRCUIT REQUIREMENTS
Amperage Draw


 
 
 
 
Power Supply Circuit Requirements

       

       

If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
 
 

 

 

 
Figure 1.
Figure 2.
Plug Type
        


       

Figures 1–?? 

 
 
 

<gdjcY^c\E^c
8jggZci
8Vggn^c\
7aVYZh
<gdjcYZY
DjiaZi7dm


       




       








110V Operation


220V Operation


Extension CordsGrounding

      

       
     
DO NOT use a static phase converter, as they
notoriously damage electrical components.
Phase Converter
(G0599 Only)
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!




       
please immediately call Customer Service at
(570) 546-9663for advice.

       
Otherwise, filing a freight claim can be difficult.



Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Set Up Safety
SECTION 3: SET UP
The Model G0596-99 is
a heavy machine. DO
NOT over-exert yourself
while unpacking or mov-
ing your machine—get
assistance.
Items Needed for
Set Up

        

Description Qty
 
 
 
 
  


Inventory
        

Box 1: Qty
A. 
B. 
C. 
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
Mounting
       
 Page 17      
        


       


       
  
   
       


When locating your grinder, remember:
       

 

     


 

         


Eye Shields
       



Figure 3. 

DO NOT operate this grinder without the eye
shields or wheel guards in place. Failure
to properly use these safety devices could
lead to serious injury!



Dust Collection




To connect a dust collection hose:
1. 
2. 
Figure 4

3. 
 Note: A tight fit is necessary for proper
performance.
Test Run


To test run the grinder:
1.      

2. 

    Wheel Inspection 
Page 15Wheel Replacement  Page
16
3. 
4. 
5.          
ON
       


     


OFF

Page 18

Figure 4. 


FIRE AND EXPLOSION HAZARD! DO NOT
attach dust ports to a dust collection system
designed or used for wood dust collection.
DO NOT operate the Model G0596-99 without
an adequate dust collection system. This
grinder creates substantial amounts of dust
while operating. Failure to use a dust collec-
tion system can result in short and long-term
respiratory illness.


Hardware Recognition Chart


Damage to your eyes, lungs, and ears could
result from using this machine without prop-
er protective gear. Always wear safety glass-
es with face shield, a respirator, and hearing
protection when operating this machine.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
Grinding TipsOperation Safety





Here are some tips to keep in mind while
grinding:
 
     

       

 
        
      
     

 
     
     
     

       
Wheel CarePage 14.
      
       
      

       

       
      


SECTION 4: OPERATIONS
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.


Wheel Care
       




Here are some tips to help you avoid breaking
the wheel:
      
       


        


        
       


 Wheel
Replacement   Page 16 

 


  
OFF
       

       
    OFF  


         

 

       

Wheel Selection
      



      


       
    


The basic format for wheel numbering is:



 



Prefix

   Abrasive Types   
       

Grit Size

        


Grade        
       

Bond Type




       
       

Note:There may be other numbers inserted that
have meaning for a particular type of wheel. Refer
to the manufacturer’s technical data for a com-
plete explanation.


Wheel Inspection
       
      
      


   Visual Inspection   



Ring Test


To perform a Ring Test:
1. 

2. 

          

3.      Figure 5  
      
        

Note:Finding the exact spot to tap will take
several attempts.
Figure 5.

HIDE
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4. 

       

5.         

Wheel Dressing
        


       Page
17


      
    


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Figure 6.
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EVeZg9^hXh
NEVER assemble a grinding wheel on the
arbor without paper or fiber discs between
the wheel and the flange. Not using the
discs can put stress on the wheel, causing
it to crack and possibly fall apart.
ALWAYS visually inspect and perform a
“ring test” on a wheel before assembly. DO
NOT use damaged wheels!
6. 
7.         



Wheel Replacement
        

To replace a grinding wheel:
1. 
2. 
3.         
      




4.       
       


5.        Figure
6        
      
       
   
Figure 7
Figure 7.

Model G0596-99 (Mfg. since 3/06)
-17-
Model H7834—34
1
⁄2" Stand for Industrial
Bench Grinders.
Model H5944—#0 Wheel Dresser
Model H5945—#1 Wheel Dresser
Model H5946—#2 Wheel Dresser
SECTION 5: ACCESSORIES
ACCESSORIES
Model H5891—
1
⁄4 Carat Diamond Dresser
Model H5892—
3
⁄4 Carat Diamond Dresser
Model G3446—Accu-Sharp Jigs
Model G4570—Accu-Sharp Stubby Chisel Jig
G0596 Replacement Wheels
Model H8880—8 x 1 x 1" Al Oxide 24 Grit
Model H8881—8 x 1 x 1" Al Oxide 36 Grit
G0597 Replacement Wheels
Model H8882—10 x 1 x 1" Al Oxide 24 Grit
Model H8883—10 x 1 x 1" Al Oxide 36 Grit
G0598 Replacement Wheels
Model H8884—12 x 1
1
⁄2 x 1
1
⁄4" Al Oxide 24 Grit
Model H8885—12 x 1
1
⁄2 x 1
1
⁄4" Al Oxide 36 Grit
G0599 Replacement Wheels
Model H8886—12 x 2 x 1
1
⁄4" Al Oxide 24 Grit
Model H8887—12 x 2
x 1
1
⁄4" Al Oxide 36 Grit
H5891
H5892





SECTION 6: SERVICE
Troubleshooting
Motor & Electrical
  
  
 
 
          


 

 
 
 
         

 

 
    

   

 
 
 
 
 

 
 
 


   
 
   

 
 
 
 
          

 
 
 


 
 
 
 

   

 
 
 
 
          

 


 
 
 
 
 
          

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
 
 
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Grizzly G0596 Owner's manual

Grizzly
Brand
Grizzly
Model
G0596
Type
Owner's manual
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