3M Scotch® Wireless Weatherproofing Kit WK-101, Cold Weather Use, 10 kits/case Operating instructions

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Scotch
®
Wireless Weatherproofing
Kit WK-101
Instructions
CAUTION
This product should be used in accordance with
standard safety practices of the industry.
June 2010
78-8129-9298-6-A
3
2 78-8129-9298-6-A
Description
TheScotch
®
WirelessWeatherproofingKitWK-101canbeusedtocreateanenvironmental
seal,(e.g.moistureanddebris),forconnectionsfoundatwirelessinfrastructuresites.Thetapes
alsohelppreventthelooseningofconnectionscausedbyvibrations.Thekitisexcellentfor
coldweatherapplications.
KitContents
2Rollsof¾"x66'Scotch
®
Super33+
VinylElectricalTape
1Rollof2"x20'Scotch
®
Super33+
VinylElectricalTape
6Rolls–2½"x24"3M
ButylMasticTape2212
Connection Type Cable Diameter Connections per kit
LDF12 to LDF4 2 1/4"–1/2" (57–13 mm) 2
LDF7 / VXL7 to LDF4 1 5/8"–1/2" (41–13 mm) 2
LDF6 / VXL6 to LDF4 1 1/4"–1/2" (32–13 mm) 2
LDF5 / VXL5 10 LDF4 7/8"–1/2" (22–13 mm) 4
LDF4 to LDF4 1/2"–1/2" (13–13 mm) 12
VXL5 10 Device 7/8"–1/2" (22 mm–13 mm) 12
LDF4 10 Device 1/2"–1/2" (13–13 mm) 12
Table 1
1.0 Installation Recommendations:
• ApplyScotch
®
Super33+
VinylElectricalTapeattemperaturesdownto0°F(-18°C).
• Applythevinyltapeinhalf-lappedlayerswithsufficienttensiontoproduceauniform
wind.Thefinalwrapshouldbemadewithouttensiontopreventflagging.
• Alwayscutvinyltapetoimproveadhesiononfinalwrap.
• Thelastlayerofvinyltapeonaverticalconnectionshouldbeappliedfrombottomupto
createashingleeffectforwaterrun-off.
• Significantstretchingnotrecommendedforapplicationof3MButylMasticTape2212.
• Alwayscutbutylmastictapeinordertoensurecontinuityofthickness.
• Ridgesinbutylmastictapecanbesmoothedbyapplyinghandpressure.
2.0 Feeder Cable to Jumper Cable Connection
2.1 Connectthecablestothepropertorquespecification.
2.2 Ensurethecableisdryandfreeofdebrisorcablemarkers.
78-8129-9298-6-A 3
2.3 Startwrapping2"(51mm)beyond
thefeederconnectorandcreateone
half-lappedlayerof¾"(19mm)vinyl
tape.Wrap2"(51mm)pastthejumper
connectororanystrainreliefdevice.
2.4 Usingthebutylmastictape,buildupthe
jumpercablediameternearthefeeder
cabletocreateasmoothtaperedtransition.
(Tocreatetaper,stripsofbutyltapemay
befoldedinhalflengthwiseforfaster
buildup.)Tapershouldendatthesame
pointasthefirstlayerofvinyltape.
Smoothfinallayerbyhand.
2.5 Oncesmoothtaperedtransitionis
complete,usebutylmastictapetocreate
environmentalseal.Start2"(51mm)
beyondthefirstlayerofvinyltapeand
makehalf-lappedlayersextending2"(51
mm)pasttheoppositeendofthefirst
layerofvinyltape.Smoothbyhand.
2.6 Next,beginning1"(25mm)beyondthe
layerofbutylmastictapeappliedinstep
2.5,wraptheentiresectionofcablewith
oneortwolayersofhalf-lapped2"(51
mm)widevinyltapeextending1"(25
mm)beyondthelayerofbutylmastic
tape.
4 78-8129-9298-6-A
2.7 Finally,wraptheentiresectionofcable
withthreecontinuoushalf-lappedlayers
of¾"(19mm)widevinyltape.Begin
andendthefinalthreelayers1"(25mm)
beyondeachendofthepreviouslayerof
vinyltape.
3.0 Jumper Cable to Antenna Connection
3.1 Connectthecabletotheantennatothe
propertorquespecification.
3.2 Wraptheconnectionwithonelayerof
¾"(19mm)vinyltape.Start1"(25mm)
beyondthejumpercableconnector–or
strainreliefifapplicable–andwrappast
theconnectorclampingnutbutshortof
antennabase.
3.3 Cutalengthofbutylmastictapethat
willallowthetapetoextend2"(51mm)
beyondthefirstlayerofvinyltapeon
thejumpercableanduptothebaseof
theantennawhenappliedlengthwise.
Wrapthebutylmastictapearoundthe
cableconnectorandthecablelengthwise,
stretchingslightlyifnecessary,thenpress
thetapeedgestogethertoensurethereare
nogapsincoverage.Presstoconformand
smooththetapeagainsttheconnection,
cable,andbaseoftheantenna.Two
lengthwisepiecesofbutylmasticmaybe
neededtoensurecompletecoverageof
cableandconnection.
78-8129-9298-6-A 5
3.4 Starting1"belowthebutylmastictape,
wraponehalf-lappedlayerof2"(51mm)
vinyltapeuptothebaseoftheantenna.
Repeattheproceduretoapplysecondhalf-
lappedlayer.
3.5 Starting1"(25mm)belowtheprevious
layerofvinyltape,wraptheentire
cableandconnectionsectionwiththree
continuoushalf-lappedlayersof¾"(19
mm)widevinyltape.
4.0 Jumper Cable to Antenna Connection Restricted Access
Note: For installations where access to the jumper cable and antenna connector is
restricted, it is recommended to prepare the jumper cable prior to connection.
4.1 Wrapthejumpercableandconnector
bodywithonelayerof¾"(19mm)wide
vinyltapestarting1"(25mm)beyondthe
jumpercableconnector–orstrainrelief
ifapplicable–upto,butnotonto,the
connectorclampingnut.
6 78-8129-9298-6-A
4.2 Cutalengthofbutylmastictapethat
willallowthetapetoextend1"(25mm)
beyondtheinitiallayerofvinyltapeon
thejumpercableandupto,butnotonto,
theconnectorclampingnutwhenapplied
lengthwise.Slightlystretchwidthoftape
sothatitwillwrapcompletelyaroundthe
connectorbodyandcable,thenpressthe
tapeedgestogethertoensurethereareno
gapsincoverage.Presstoconformand
smooththetapeagainsttheconnector
bodyandcable.Morethanonepieceof
butylmastictapemaybeneededtoensure
fullcoverage.
4.3 Starting1"(25mm)belowthebutyl
mastictape,wraponehalf-lappedlayerof
2"(51mm)vinyltapeuptotheconnector
clampingnut.Repeatproceduretoapply
secondhalf-lappedlayer.
4.4 Starting1"(25mm)belowtheprevious
vinyltapelayer,wrapthecablewiththree
continuoushalf-lappedlayersof¾"(19
mm)wide3M
Scotch
®
Super33+
VinylElectricalTapeuptotheconnector
clampingnut.
4.5 Connectthejumpercabletothe
antennaconnectortothepropertorque
specification.
78-8129-9298-6-A 7
4.6 Start1"(25mm)belowtheconnector
clampingnutandapplyone(1)half-
lappedlayerof¾"(19mm)vinyltape
extending1"(25mm)beyondthecable
connectorclampingnut.Wrapupto,but
shortof,thebaseoftheantenna.Ifspace
restrictionspreventwrappingtapefrom
roll,thenthetapecanbeappliedinone
(1)ormorestripsifnecessary,orastrip
canbewoundontoasmallapplicator,
(e.g.apencil),andunwoundaroundthe
connectionassembly.
Note: When possible, leave some area of the
connector body exposed.
4.7 Cutalengthofbutylmastictapelong
enoughtocoverfromthebaseofthe
antennadownto1"pasttheendofthe
vinyltapelayerappliedinStep4.6when
appliedlengthwise.Wrapthebutylmastic
tapearoundthesection,stretchingslightly
ifnecessary,andthenpressthetapeedges
togethertoensuretherearenogapsin
coverage.Presstoconformandsmooth
thetapeagainsttheconnection.Morethan
onepieceofbutyltapemaybeneededto
ensurecompletecoverage.
4.8 Wraptwo(2)half-lappedlayersof2"
(51mm)vinyltapestarting1"(25mm)
beyondthebottomofthebutylmastictape
anduptothebaseoftheantenna.
4.9 Wrapthree(3)half-lappedlayersof¾"
(19mm)vinyltapestarting1"(25mm)
beyondthepreviouslayerofvinyltape,up
tothebaseoftheantenna
3M and Super33+ are trademarks of 3M Company.
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but the accuracy or completeness is not guaranteed.
Before using this product, you must evaluate it and determine if it is suitable for
your intended application.
You assume all risks and liability associated with such use.
Any statements related to the product which are not
contained in 3M's current publications, or any contrary statements contained on your purchase order shall have no force or effect unless
expressly agreed upon, in writing, by an authorized officer of 3M.
Warranty; Limited Remedy; Limited Liability.
This product will be free from defects in material and manufacture at the time of purchase.
3M MAKES NO OTHER WARRANTIES
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M's option, to replace or repair the
3M product or refund the purchase price of the 3M product.
Except where prohibited by law, 3M will not be liable for any indirect,
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3
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78-8129-9298-6-A
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