P1846E/EN 11/05
N O R T H A M E R I C A
Cooper Power Tools
P.O. Box 1410
Lexington, SC 29071-1410
E U R O P E
Cooper Power Tools GmbH & Co.
Postfach 30
D-73461 Westhausen, Germany
17BP..
Cordless EC tool
17 B P XX Q S
Series
17
Type
B - Battery
Tool model
P - Pistol
Optional
S - Depth sensor
Attachment
Q - Quick change chuck 1/4"
Max. torque
13 - 13 Nm
09 - 9 Nm
07 - 7 Nm
05 - 5 Nm
Preserve for future use!
For additional product information visit our website at http://www.coopertools.com
Instruction Manual
2 P1846E/EN 11/05 46t1105en.fm, 21.12.2005
For this Instruction Manual
This Instruction Manual is intended for all persons who work with this tool but do not do any
programming work.
The Instruction Manual
• provides important information for safe and effective use
• describes the function and operation of the cordless EC tool
(hereinafter only referred to as 17BP)
• serves as a reference work for technical data, service intervals
and spare part orders
• provides notes on options
More extensive information on the operation of the tool with the control electronic system
TMEB-100 is located in the
• programming manual cordless EC tool 17BP / 47BA, no. P1806E
• programming manual controller TMEB-100, no. P1805E
• programming manual controller TMEB-COM, no. P1842E
Cooper Power Tools reserves the right to modify, supplement or improve the documentation or
the product without prior notice.
This document or any part thereof should not be copied or – electronically, mechanically,
optically, or in any other way - be transferred into another natural or machine-readable language
in any form without the express authorization of Cooper Power Tools.
P1846E_EN 17BP HW 1105IVZ.fm, 21.12.2005 P1846E/EN 11/05 3
Contents Page
1 Safety 5
1.1 Presentation of notes............................................................................ 5
1.2 General safety instructions ................................................................... 5
1.3 Personnel training................................................................................. 5
1.4 Personal protective equipment ............................................................. 6
1.5 Proper use ............................................................................................ 6
1.6 EMC...................................................................................................... 6
1.7 Noise and vibration............................................................................... 6
2 Scope of supply, transport and storage 7
2.1 Scope of supply .................................................................................... 7
2.2 Transport .............................................................................................. 7
2.3 Storage ................................................................................................. 7
3 Product description 8
3.1 General description............................................................................... 8
3.2 Operation and functional elements....................................................... 9
3.2.1 LED-lighting ........................................................................................ 10
3.2.2 IrDA interface port............................................................................... 10
3.2.3 Depth sensor (only with 17BP…S) ..................................................... 10
3.2.4 LED-display ........................................................................................ 11
3.2.5 Rechargeable Battery......................................................................... 11
3.2.6 Start key.............................................................................................. 11
3.2.7 Reverse switch ................................................................................... 11
3.2.8 LCD-display ........................................................................................ 12
3.2.9 Function keys...................................................................................... 13
3.2.10 Identification – set torque.................................................................... 13
3.3 System overview – optional accessories ............................................ 14
4 Before initial operation 15
4.1 Erect the tool holder............................................................................ 15
4.2 Environmental conditions.................................................................... 15
4.3 Load battery........................................................................................ 15
4.4 Replacing the battery.......................................................................... 16
4.5 Inserting / replacing screw inserts ...................................................... 16
5 First Operation 17
5.1 Perform the screw operation............................................................... 17
5.2 Operating modes ................................................................................ 17
4 P1846E/EN 11/05 P1846E_EN 17BP HW 1105IVZ.fm, 21.12.2005
6 Maintenance 18
6.1 Service schedule ................................................................................ 18
6.2 Lubrication Products........................................................................... 18
6.3 Disassembling the gear box ............................................................... 19
7 Spare parts 21
7.1 Gear ................................................................................................... 22
7.2 Tool holder with IrDA interface............................................................ 24
8 Service 26
8.1 Re-Calibration..................................................................................... 26
9 Technical Data 27
9.1 Dimensions cordless EC tool.............................................................. 27
9.1.1 Dimensions tool holder (Optional) ...................................................... 28
9.2 Performance Data............................................................................... 28
9.3 Electrical data ..................................................................................... 29
9.3.1 Battery power supply .......................................................................... 29
9.3.2 Output stage servo electronic............................................................. 29
9.3.3 IrDA interface port............................................................................... 30
9.3.4 Torque transducer............................................................................... 30
10 Disposal 30
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 5
Safety
1
1Safety
1.1 Presentation of notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
1.2 General safety instructions
You should read all instructions. Errors in the adherence to the instructions listed below can
result in electrical shock, fire and/or cause severe injuries.
1.3 Personnel training
Train in instruct personnel on use of the device before starting the 17BP.
Warning!
Possible hazardous situation for the health of persons.
If this warning is not adhered to, severest injury may result.
Caution!
Possible harmful situation for the health of persons or which can result in property or
environmental damage. If this warning is not adhered to, injuries, property or environmental
damages may occur.
Note
General notes,
Contain application tips and particularly useful information, but no warnings on hazards.
Caution! ➔ Keep 17BP away from moisture.
➔ Ensure there is enough space in the work area.
➔ Keep the work area clean.
➔ Ensure a secure standing position. Maintain balance.
➔ Temporary high reaction torque– Hold the 17BP tightly in your hand.
➔ Avoid unintentional activation
– Do not carry the 17BP by the finger on the start button.
➔ Do not open the battery.
➔ Follow the safety instructions printed on the battery and charger.
➔ Follow generally valid and local safety and accident prevention rules.
6 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Safety
1
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and seized by machinery
• Tie long hair together.
• Do not wear wide clothing and jewellery.
1.5 Proper use
The 17BP is intended to screw in and loosen threaded joints.
The model with depth sensor (17BP…S) also allows you to screw in tapping screws.
The 17BP should only communicate via the IrDA interface port of the tool holder (Order no.
935144) with the control unit TMEB or a PC.
Do not do the following with the 17BP:
• Do not use it in areas with an explosion hazard.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 3.3 System overview – optional accessories, page 14).
• Do not use as a hammer or for re-bending.
1.6 EMC
Industrial environment EMC limit class A.
The following EMC standards are adhered to.
Interference emission
DIN EN 61000-6-4
Jamming immunity
DIN EN 61000-6-2
1.7 Noise and vibration
Noise level < 60 dB(A) when idling (without load) according to ISO 3744.
Vibration values <
2.5
m
/s² according to ISO 5349.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 7
Scope of supply, transport and storage
2
2 Scope of supply, transport and storage
2.1 Scope of supply
Check shipment for transport damages and that contents match scope of supply:
1 Cordless EC tool
1 18 VDC replaceable battery nickel metal hydride (NiMH)
1Marking foil
1 Instruction Manual
1 Conformity statement
1 Factory test certificate for transducers
2.2 Transport
Transport and store 17BP in original packaging. The packing is recyclable.
2.3 Storage
For short-term storage and for protection against damage.
➔ Place the 17BP the tool holder.
For storage longer than 100 hours
➔ Disconnect the battery from the 17BP.
Battery is discharged by the electronics system integrated into the 17BP.
Warning!
Danger of explosion from short circuit
➔ Protect the 17BP and battery from moisture.
➔ Do not bring any electrically conducting objects such as paper clips, coins, keys,
nails or screws in contact with the batter contacts.
➔ When storing the battery outside of the 17BPS or battery charger, cover the battery
contacts.
Object Time period Storage
temperature
Supplemental information
17BP without
battery
No guideline –25
°C to +40 °C
Rechargeable
Battery
Short-term –20
°C to +45 °C
Long-term,
from 1 year
–20
°C to +35 °C
recommended:
+10
°C to +30 °C
30
% – 50 % store charged.
Recharge after 1 year to avoid
total discharge.
8 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Product description
3
3 Product description
3.1 General description
The cordless EC tool has the following characteristics:
• Sturdy, brushless motor with resolver.
Shut-off is torque/angle-controlled.
• LCD-display with information on torque, angle and status.
• Green O.K. and red N.O.K.-LED-display provides information on the current screw result.
• LED-lighting make it possible to quickly find the screw point.
• Clockwise/anticlockwise rotation.
• Low vibration level.
• Servo and screw electronics system integrated on the 17BP.
• Fastening parameters are set via the controller TMEB or a PC. Data transmission from the
controller to the tool holder via RS232.
• Rundown data are reported by simply 17BPs in the tool holder to the controller TMEB
or a PC. Data transmission from the tool holder to the 17BP is via the IrDA interface port
(infrared).
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 9
Product description
3
3.2 Operation and functional elements
This chapter describe the operating and functional elements and their functions:
Fig. 3-1:
1 LED-lighting
2 IrDA (infrared interface port)
3 Depth sensor (only with 17BP…S)
4LED-display
5 Rechargeable battery
6Start key
7 Reverse switch
8 LCD-display with information on torque, angle and status
9 Function keys
10 Set torque – stick-on marking foil
4
3
7
6
5
9
4
4
4
8
1
2
10
10 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Product description
3
3.2.1 LED-lighting
LED-lighting make it possible to quickly find the screw point. To start it, press the start key half
way (see 3.2.6 Start key, page 11).
3.2.2 IrDA interface port
Via the IrDA interface port (infrared) the 17BP communicates via the tool holder with the
controller TMEB or a PC. To ensure data transmission and programming of the 17BP, place the
17BP in the tool holder. A data transmission is possible in the operating modes Active, Energy
saving mode and Stand-by, but not possible in Sleep (see 5.2 Operating modes, page 17).
3.2.3 Depth sensor (only with 17BP…S)
The depth sensor makes it possible to securely screw in drive screws, their groove torque is
generally higher than the shut-off torque. The sensory monitoring of the screw depth makes it
possible that the 17BP does not shut off early but only when the head is attached.
You must do the following before starting:
➔ Activate Sequence 16 via the controller TMEB
(see Programmer manual on this issue).
➔ Use an appropriate screw attachment with a length of 49 mm.
With a deviating length, request a special detent from Cooper Power Tools.
➔ Measure dimensions X with an inserted metering screw (see Fig. 3-2: ).
if necessary turn the detent by the target dimension 3.5 mm:
Clockwise – dimension is smaller, counter-clockwise– dimension is larger.
A locking function prevents unintentional setting during operation.
Setting tip: 3 clicks equal 0.5 mm.
Fig. 3-2:
Note
If the data transmission was interrupted, the 17BP reports the Synch error on the reversed
LCD-display. Place the 17BP in the tool holder again. The complete data transmission is
acknowledged on the display with Rest 512.
Note
After each setting, the detent must audibly lock each time.
Length screw insert= 49 mm
X = 3.5 mm
Detent
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 11
Product description
3
3.2.4 LED-display
The LED-display shows each operating mode and the result of the last screwing cycle
(see 5.2 Operating modes, page 17):
3.2.5 Rechargeable Battery
Information on the battery see
4.3 Load battery, page 15
4.4 Replacing the battery, page 16
9.3.1 Battery power supply, page 29
3.2.6 Start key
The start key has 2 functions (Standard for TMEB):
• It activates the LED-lighting.
➔ Press down the key halfway and hold it.
• It starts the motor, the LED-lighting goes out.
➔ Hold down the key completely.
3.2.7 Reverse switch
The reverse switch changes the rotation direction of the 17BP:
Clockwise rotation – For screwing in screws
Press reverse switch to detent.
When start key is pressed Active appears on the LCD-display.
Anticlockwise rotation – For loosening or screwing out screws
Press reverse switch to detent.
When start key is pressed Left appears on the LCD-display.
LEDs Operating mode Result
after screwing cycle
Continuous light Green Active O.K.
Continuous light Rot Active N.O.K.
Blinking light Green Active
/ Settings: Step Control Cycles O.K.
Blinking light Red Active
/ Settings: Step Control Cycles N.O.K.
Blinking light Green Energy saving mode
Blinking light Green Standby
None Sleep
12 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Product description
3
3.2.8 LCD-display
The LCD-display consists of a three-line display with 6 characters each to indicate
status, torque and angle. For further information on displays, see Programming
manual 17BP
/ 47BA.
First line – result of a rundown:
If Error is displayed, the 17BP is locked until the error is confirmed with the left function key
on the tool. If the event of serious hardware errors, the 17BP is no longer enabled even by
a confirmation and must be sent to Cooper Power Tools for repairs.
Second line – Shut-off torque in Nm:
Third – Shut-off angle in degrees:
OK Result is OK
NOK Result is not OK
OFF Torque transducer offset fault
CAL Torque transducer calibration fault
ENC Angle encoder fault
IP Current overload in output section
IIT Requested motor output is too high
TMAX Maximum fastening time exceeded
RC Rundown terminated by disabled start signal
TS Depth sensor signal was active at start or was disabled in the
course of the fastening sequence
Tq< Torque too low
Tq> Torque too high
A< Angle too low
A> Angle too high
Error A fault has occurred
T Shut-off torque
A Shut-off angle
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 13
Product description
3
3.2.9 Function keys
Left function key
• Confirm error message
➔ Press once.
• Activate Diagnosis menu e.g. query number of rundowns to complete the service schedule.
➔ Press three seconds: Test Menue.
➔ Press once. Count.
➔ To exit the menu, press this key for three seconds: Exit Menue.
For further information see the chapter System error display and Diagnosis,
Programming manual 17BP
/ 47BA.
3.2.10 Identification – set torque
To identify the 17BP with the set torque,
glue the corresponding marking foil to the
right and the left of the LCD-display.
Part no. 935078
14 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Product description
3
3.3 System overview – optional accessories
Fig. 3-3: System overview – optional accessories
Tool holder with IrDA interface
port and connection cable
Part no.935144
TMEB
Controller for
electrical screw
driver
Replacement battery
Part no.935129
IrDA-extension cable
3 m Part no.935154
6 m Part no.935155
10 m Part no.935157
4-battery charger
Part no. 935143 (230 VAC)
Part no. 935152 (115 VAC)
1-battery charger
Part no. 935150 (230 VAC)
Part no. 935151 (115 VAC)
17BP…Q(S)
Cordless EC tool
– Communication unit –
(Scope of supply)
Screw inserts (Recommendation GETA / APEX):
Pulling connection according to DIN 3126 shape E 6.3 (hexagon insert bit ¼“)
Prescribed length 49 mm at 17BP…S (with depth sensor)
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 15
Before initial operation
4
4 Before initial operation
The tool setting is pre-defined by Cooper Power Tools. A setting for your specific screw joint
needs should only be made by a qualified person with the controller TMEB
or a PC. See the following:
• Programming manual 17BP
/ 47BA
• Programming manual TMEB
• Programming manual TMEB-COM
4.1 Erect the tool holder
➔ Mount the tool holder onto a stable base.
➔ Select the location in such a way that no outside light shines onto the tool holder.
This can inhibit data transmission.
➔ Lay the connection cable in such a way that there is no danger that persons can trip.
4.2 Environmental conditions
4.3 Load battery
➔ Follow the safety instructions printed on the battery and charger.
➔ Fully charge new batteries or those not used for a long time.
The full charge is reached after 4
– 5 cycles (Charge / discharge).
➔ Fully charge the battery without interruption.
➔ After approx. 10 charges, do a controlled discharge of the battery.
The battery capacity remains.
Ambient temperature 0
°C to maximum +40 °C
Humidity 0 to 80
%, not with dew
Working height Up to 1000 m over NN
Warning!
Electrical shock, overheating or the leaking of corrosive liquid from the battery can occur when
using inappropriate chargers or batteries.
Only use original Cleco batteries and chargers. They have been designed for each other
(see 3.3 System overview – optional accessories, page 14).
Notes
With proper use, the battery can be charged at least 500 times.
Here the following is important:
Battery charge temperature 5
°C to +40 °C
recommended: +10
°C to +30 °C
16 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Before initial operation
4
➔ Do not totally discharge the battery (< 0.8 V).
➔ Protect the battery from impact.
➔ Keep the charger and battery contacts clean and dry.
➔ Clean and dry the exterior surface of the battery before connecting to the charger.
➔ The battery can remain in the charger when not in use.
Power is supplied to it via a float charge.
➔ Replace used batteries and recycle them (see 10 Disposal, page 30).
4.4 Replacing the battery
Fig. 4-1:
Fig. 4-2:
4.5 Inserting / replacing screw inserts
Inserting the battery
➔ Insert the battery into the tool guide
until the catches securely engage.
Removing the battery
➔ Press the catches together and pull the
battery forward from the grip.
Caution!
Danger of injury:
➔ Check the screw inserts for visible damage and breaks.
Replace damaged screw inserts immediately.
➔ Before replacing the screw inserts, disconnect the 17BP from the battery .
➔ Only use screw inserts for machine-controlled fastening tools.
➔ Ensure that the tool inserts lock in securely.
1.
2.
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 17
First Operation
5
5 First Operation
5.1 Perform the screw operation
Before first operation of the 17BP, ensure that the battery is firmly in place. The 17BP is now
ready for use. After you press and release the start key, the LCD-display shows the message
Ready.
When the rundown has been done, place the tool into the tool holder. The results of the screwing
cycle are shown under the process display.
5.2 Operating modes
Die operating modes change in the following order.
The following functions are available depending on the display:
Operating
mode
LED-display LCD-display Function
Active Continuous light:
Red
– Rundown Not O.K
Green
– Rundown O.K.
On Screws
Data transmission
Power consumption
approx. 100 mA
Automatic switch to the following after 1 minute idle time:
Energy
saving mode
Blinking light Green Off Screws
Data transmission
Power consumption
approx. 70 mA
Automatic switch to the following after 5 minute idle time:
Standby Blinking light Green Off Screws
Data transmission
Power consumption
approx. 30 mA
Automatic switch to the following after 5 minute idle time:
Sleep Off Off Power consumption
approx. 1 mA
Manual switch from Sleep to Active:
Press down start key and hold it down for approx. 1 second.
18 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Maintenance
6
6 Maintenance
6.1 Service schedule
Regular service is required to prevent operational failures, repair costs and idle times.
6.2 Lubrication Products
For smooth function and a long service life, the use of the correct grease types according to the
table is essential.
Grease lubricants according to DIN51502 /ISO3498
Caution!
Danger of injury due to unintentional activation
– before service – disconnect the 17BP from the battery.
After... fastening cycles
1
)
1) Number of all fastening cycles, see 3.2.9 Function keys, page 13
Measures
100,000 ➔ Check housing components for damage
➔ Check to ensure battery contacts are clean
➔ Check to ensure battery charger is clean
➔ Check tool holder for wear
250,000 or once annually ➔ Check that screw joints are firmly in place
250,000 or 500 loading cycles ➔ Check the capacity of the battery if necessary
1
million or once annually ➔ Clean gear components
➔ Check the gear components for wear and replace if
necessary
➔ Relubricate the gear components,
see 7.1 Gear, page 22
➔ Recalibration 17BP
You should implement a service program in keeping with safety measures which takes
into account the local regulations for the maintenance and service for all operating phases
of the 17BP.
Part no. Pack.
unit
Standard
designation
[ kg ] DIN / ISO
912554 15 G-POH
Aralub
FD00
Energrease
HTO
GA 0 EP
Expa 0
Mobilplex 44
Special
Gear unit
H
933027 1 KP1K
Microlube
GL 261
46a1105en.fm, 21.12.2005 P1846E/EN 11/05 19
Maintenance
6
6.3 Disassembling the gear box
Notes
If the 17BP is opened, the warranty is voided. The gearbox should only be opened by qualified
specialised personnel.
a)
➔ Carefully clamp the 17BP on the pistol
grip into a vice with plastic jaws.
➔ Remove countersunk screw part
no.920788. SW 2.5 (internal hexagon).
➔ After service on the gearbox, fasten
the countersunk screw 1.6
– 1.9 Nm.
b)
➔ 1 – as shown- fold together
Note!
Do not fold out beyond the
prescribed angle because
otherwise the interior, flexible
board can be damaged.
➔ 2 Loosen in a counter-clockwise
motion.
SW 28
Part no. 935081 -17BP…
SW 32
Part no.. 935188 - 17BP…S
c)
➔ 3 Loosen in a counter-clockwise
motion.
ø 42.5
Part no.933257 + 933340
➔ 3 Completely remove.
Part no.
920788
m
a
x
.
4
5
°
2
1
3
20 P1846E/EN 11/05 46a1105en.fm, 21.12.2005
Maintenance
6
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
