Cooper 17BP05Q User manual

Brand: Cooper

Model: 17BP05Q

Type: User manual

This manual is also suitable for

P1846E/EN 11/05

N O R T H A M E R I C A

Cooper Power Tools

P.O. Box 1410

Lexington, SC 29071-1410

E U R O P E

Cooper Power Tools GmbH & Co.

Postfach 30

D-73461 Westhausen, Germany

17BP..

Cordless EC tool

17 B P XX Q S

Series

Type

B - Battery

Tool model

P - Pistol

Optional

S - Depth sensor

Attachment

Q - Quick change chuck 1/4"

Max. torque

13 - 13 Nm

09 - 9 Nm

07 - 7 Nm

05 - 5 Nm

Preserve for future use!

For additional product information visit our website at http://www.coopertools.com

Instruction Manual

2 P1846E/EN 11/05 46t1105en.fm, 21.12.2005

For this Instruction Manual

This Instruction Manual is intended for all persons who work with this tool but do not do any

programming work.

The Instruction Manual

• provides important information for safe and effective use

• describes the function and operation of the cordless EC tool

(hereinafter only referred to as 17BP)

• serves as a reference work for technical data, service intervals

and spare part orders

• provides notes on options

More extensive information on the operation of the tool with the control electronic system

TMEB-100 is located in the

• programming manual cordless EC tool 17BP / 47BA, no. P1806E

• programming manual controller TMEB-100, no. P1805E

• programming manual controller TMEB-COM, no. P1842E

Cooper Power Tools reserves the right to modify, supplement or improve the documentation or

the product without prior notice.

This document or any part thereof should not be copied or – electronically, mechanically,

optically, or in any other way - be transferred into another natural or machine-readable language

in any form without the express authorization of Cooper Power Tools.

P1846E_EN 17BP HW 1105IVZ.fm, 21.12.2005 P1846E/EN 11/05 3

Contents Page

1 Safety 5

1.1 Presentation of notes............................................................................ 5

1.2 General safety instructions ................................................................... 5

1.3 Personnel training................................................................................. 5

1.4 Personal protective equipment ............................................................. 6

1.5 Proper use ............................................................................................ 6

1.6 EMC...................................................................................................... 6

1.7 Noise and vibration............................................................................... 6

2 Scope of supply, transport and storage 7

2.1 Scope of supply .................................................................................... 7

2.2 Transport .............................................................................................. 7

2.3 Storage ................................................................................................. 7

3 Product description 8

3.1 General description............................................................................... 8

3.2 Operation and functional elements....................................................... 9

3.2.1 LED-lighting ........................................................................................ 10

3.2.2 IrDA interface port............................................................................... 10

3.2.3 Depth sensor (only with 17BP…S) ..................................................... 10

3.2.4 LED-display ........................................................................................ 11

3.2.5 Rechargeable Battery......................................................................... 11

3.2.6 Start key.............................................................................................. 11

3.2.7 Reverse switch ................................................................................... 11

3.2.8 LCD-display ........................................................................................ 12

3.2.9 Function keys...................................................................................... 13

3.2.10 Identification – set torque.................................................................... 13

3.3 System overview – optional accessories ............................................ 14

4 Before initial operation 15

4.1 Erect the tool holder............................................................................ 15

4.2 Environmental conditions.................................................................... 15

4.3 Load battery........................................................................................ 15

4.4 Replacing the battery.......................................................................... 16

4.5 Inserting / replacing screw inserts ...................................................... 16

5 First Operation 17

5.1 Perform the screw operation............................................................... 17

5.2 Operating modes ................................................................................ 17

4 P1846E/EN 11/05 P1846E_EN 17BP HW 1105IVZ.fm, 21.12.2005

6 Maintenance 18

6.1 Service schedule ................................................................................ 18

6.2 Lubrication Products........................................................................... 18

6.3 Disassembling the gear box ............................................................... 19

7 Spare parts 21

7.1 Gear ................................................................................................... 22

7.2 Tool holder with IrDA interface............................................................ 24

8 Service 26

8.1 Re-Calibration..................................................................................... 26

9 Technical Data 27

9.1 Dimensions cordless EC tool.............................................................. 27

9.1.1 Dimensions tool holder (Optional) ...................................................... 28

9.2 Performance Data............................................................................... 28

9.3 Electrical data ..................................................................................... 29

9.3.1 Battery power supply .......................................................................... 29

9.3.2 Output stage servo electronic............................................................. 29

9.3.3 IrDA interface port............................................................................... 30

9.3.4 Torque transducer............................................................................... 30

10 Disposal 30

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 5

Safety

1Safety

1.1 Presentation of notes

Warning notes are identified by a signal word and a pictogram:

• The signal word describes the severity and the probability of the impending danger.

• The pictogram describes the type of danger.

1.2 General safety instructions

You should read all instructions. Errors in the adherence to the instructions listed below can

result in electrical shock, fire and/or cause severe injuries.

1.3 Personnel training

Train in instruct personnel on use of the device before starting the 17BP.

Warning!

Possible hazardous situation for the health of persons.

If this warning is not adhered to, severest injury may result.

Caution!

Possible harmful situation for the health of persons or which can result in property or

environmental damage. If this warning is not adhered to, injuries, property or environmental

damages may occur.

Note

General notes,

Contain application tips and particularly useful information, but no warnings on hazards.

Caution! ➔ Keep 17BP away from moisture.

➔ Ensure there is enough space in the work area.

➔ Keep the work area clean.

➔ Ensure a secure standing position. Maintain balance.

➔ Temporary high reaction torque– Hold the 17BP tightly in your hand.

➔ Avoid unintentional activation

– Do not carry the 17BP by the finger on the start button.

➔ Do not open the battery.

➔ Follow the safety instructions printed on the battery and charger.

➔ Follow generally valid and local safety and accident prevention rules.

6 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Safety

1.4 Personal protective equipment

When working

• Wear the protective goggles to protect against spurting metal splinters.

Danger of injury by being wrapped up in and seized by machinery

• Tie long hair together.

• Do not wear wide clothing and jewellery.

1.5 Proper use

The 17BP is intended to screw in and loosen threaded joints.

The model with depth sensor (17BP…S) also allows you to screw in tapping screws.

The 17BP should only communicate via the IrDA interface port of the tool holder (Order no.

935144) with the control unit TMEB or a PC.

Do not do the following with the 17BP:

• Do not use it in areas with an explosion hazard.

• Do not open it or modify it structurally.

• Only use with accessory parts which are approved by the manufacturer

(see 3.3 System overview – optional accessories, page 14).

• Do not use as a hammer or for re-bending.

1.6 EMC

Industrial environment EMC limit class A.

The following EMC standards are adhered to.

Interference emission

DIN EN 61000-6-4

Jamming immunity

DIN EN 61000-6-2

1.7 Noise and vibration

Noise level < 60 dB(A) when idling (without load) according to ISO 3744.

Vibration values <

2.5

/s² according to ISO 5349.

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 7

Scope of supply, transport and storage

2 Scope of supply, transport and storage

2.1 Scope of supply

Check shipment for transport damages and that contents match scope of supply:

1 Cordless EC tool

1 18 VDC replaceable battery nickel metal hydride (NiMH)

1Marking foil

1 Instruction Manual

1 Conformity statement

1 Factory test certificate for transducers

2.2 Transport

Transport and store 17BP in original packaging. The packing is recyclable.

2.3 Storage

For short-term storage and for protection against damage.

➔ Place the 17BP the tool holder.

For storage longer than 100 hours

➔ Disconnect the battery from the 17BP.

Battery is discharged by the electronics system integrated into the 17BP.

Warning!

Danger of explosion from short circuit

➔ Protect the 17BP and battery from moisture.

➔ Do not bring any electrically conducting objects such as paper clips, coins, keys,

nails or screws in contact with the batter contacts.

➔ When storing the battery outside of the 17BPS or battery charger, cover the battery

contacts.

Object Time period Storage

temperature

Supplemental information

17BP without

battery

No guideline –25

°C to +40 °C

Rechargeable

Battery

Short-term –20

°C to +45 °C

Long-term,

from 1 year

–20

°C to +35 °C

recommended:

+10

°C to +30 °C

% – 50 % store charged.

Recharge after 1 year to avoid

total discharge.

8 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Product description

3 Product description

3.1 General description

The cordless EC tool has the following characteristics:

• Sturdy, brushless motor with resolver.

Shut-off is torque/angle-controlled.

• LCD-display with information on torque, angle and status.

• Green O.K. and red N.O.K.-LED-display provides information on the current screw result.

• LED-lighting make it possible to quickly find the screw point.

• Clockwise/anticlockwise rotation.

• Low vibration level.

• Servo and screw electronics system integrated on the 17BP.

• Fastening parameters are set via the controller TMEB or a PC. Data transmission from the

controller to the tool holder via RS232.

• Rundown data are reported by simply 17BPs in the tool holder to the controller TMEB

or a PC. Data transmission from the tool holder to the 17BP is via the IrDA interface port

(infrared).

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 9

Product description

3.2 Operation and functional elements

This chapter describe the operating and functional elements and their functions:

Fig. 3-1:

1 LED-lighting

2 IrDA (infrared interface port)

3 Depth sensor (only with 17BP…S)

4LED-display

5 Rechargeable battery

6Start key

7 Reverse switch

8 LCD-display with information on torque, angle and status

9 Function keys

10 Set torque – stick-on marking foil

10 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Product description

3.2.1 LED-lighting

LED-lighting make it possible to quickly find the screw point. To start it, press the start key half

way (see 3.2.6 Start key, page 11).

3.2.2 IrDA interface port

Via the IrDA interface port (infrared) the 17BP communicates via the tool holder with the

controller TMEB or a PC. To ensure data transmission and programming of the 17BP, place the

17BP in the tool holder. A data transmission is possible in the operating modes Active, Energy

saving mode and Stand-by, but not possible in Sleep (see 5.2 Operating modes, page 17).

3.2.3 Depth sensor (only with 17BP…S)

The depth sensor makes it possible to securely screw in drive screws, their groove torque is

generally higher than the shut-off torque. The sensory monitoring of the screw depth makes it

possible that the 17BP does not shut off early but only when the head is attached.

You must do the following before starting:

➔ Activate Sequence 16 via the controller TMEB

(see Programmer manual on this issue).

➔ Use an appropriate screw attachment with a length of 49 mm.

With a deviating length, request a special detent from Cooper Power Tools.

➔ Measure dimensions X with an inserted metering screw (see Fig. 3-2: ).

if necessary turn the detent by the target dimension 3.5 mm:

Clockwise – dimension is smaller, counter-clockwise– dimension is larger.

A locking function prevents unintentional setting during operation.

Setting tip: 3 clicks equal 0.5 mm.

Fig. 3-2:

Note

If the data transmission was interrupted, the 17BP reports the Synch error on the reversed

LCD-display. Place the 17BP in the tool holder again. The complete data transmission is

acknowledged on the display with Rest 512.

Note

After each setting, the detent must audibly lock each time.

Length screw insert= 49 mm

X = 3.5 mm

Detent

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 11

Product description

3.2.4 LED-display

The LED-display shows each operating mode and the result of the last screwing cycle

(see 5.2 Operating modes, page 17):

3.2.5 Rechargeable Battery

Information on the battery see

4.3 Load battery, page 15

4.4 Replacing the battery, page 16

9.3.1 Battery power supply, page 29

3.2.6 Start key

The start key has 2 functions (Standard for TMEB):

• It activates the LED-lighting.

➔ Press down the key halfway and hold it.

• It starts the motor, the LED-lighting goes out.

➔ Hold down the key completely.

3.2.7 Reverse switch

The reverse switch changes the rotation direction of the 17BP:

Clockwise rotation – For screwing in screws

Press reverse switch to detent.

When start key is pressed Active appears on the LCD-display.

Anticlockwise rotation – For loosening or screwing out screws

Press reverse switch to detent.

When start key is pressed Left appears on the LCD-display.

LEDs Operating mode Result

after screwing cycle

Continuous light Green Active O.K.

Continuous light Rot Active N.O.K.

Blinking light Green Active

/ Settings: Step Control Cycles O.K.

Blinking light Red Active

/ Settings: Step Control Cycles N.O.K.

Blinking light Green Energy saving mode

Blinking light Green Standby

None Sleep

12 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Product description

3.2.8 LCD-display

The LCD-display consists of a three-line display with 6 characters each to indicate

status, torque and angle. For further information on displays, see Programming

manual 17BP

/ 47BA.

First line – result of a rundown:

If Error is displayed, the 17BP is locked until the error is confirmed with the left function key

on the tool. If the event of serious hardware errors, the 17BP is no longer enabled even by

a confirmation and must be sent to Cooper Power Tools for repairs.

Second line – Shut-off torque in Nm:

Third – Shut-off angle in degrees:

OK Result is OK

NOK Result is not OK

OFF Torque transducer offset fault

CAL Torque transducer calibration fault

ENC Angle encoder fault

IP Current overload in output section

IIT Requested motor output is too high

TMAX Maximum fastening time exceeded

RC Rundown terminated by disabled start signal

TS Depth sensor signal was active at start or was disabled in the

course of the fastening sequence

Tq< Torque too low

Tq> Torque too high

A< Angle too low

A> Angle too high

Error A fault has occurred

T Shut-off torque

A Shut-off angle

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 13

Product description

3.2.9 Function keys

Left function key

• Confirm error message

➔ Press once.

• Activate Diagnosis menu e.g. query number of rundowns to complete the service schedule.

➔ Press three seconds: Test Menue.

➔ Press once. Count.

➔ To exit the menu, press this key for three seconds: Exit Menue.

For further information see the chapter System error display and Diagnosis,

Programming manual 17BP

/ 47BA.

3.2.10 Identification – set torque

To identify the 17BP with the set torque,

glue the corresponding marking foil to the

right and the left of the LCD-display.

Part no. 935078

14 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Product description

3.3 System overview – optional accessories

Fig. 3-3: System overview – optional accessories

Tool holder with IrDA interface

port and connection cable

Part no.935144

TMEB

Controller for

electrical screw

driver

Replacement battery

Part no.935129

IrDA-extension cable

3 m Part no.935154

6 m Part no.935155

10 m Part no.935157

4-battery charger

Part no. 935143 (230 VAC)

Part no. 935152 (115 VAC)

1-battery charger

Part no. 935150 (230 VAC)

Part no. 935151 (115 VAC)

17BP…Q(S)

Cordless EC tool

– Communication unit –

(Scope of supply)

Screw inserts (Recommendation GETA / APEX):

Pulling connection according to DIN 3126 shape E 6.3 (hexagon insert bit ¼“)

Prescribed length 49 mm at 17BP…S (with depth sensor)

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 15

Before initial operation

4 Before initial operation

The tool setting is pre-defined by Cooper Power Tools. A setting for your specific screw joint

needs should only be made by a qualified person with the controller TMEB

or a PC. See the following:

• Programming manual 17BP

/ 47BA

• Programming manual TMEB

• Programming manual TMEB-COM

4.1 Erect the tool holder

➔ Mount the tool holder onto a stable base.

➔ Select the location in such a way that no outside light shines onto the tool holder.

This can inhibit data transmission.

➔ Lay the connection cable in such a way that there is no danger that persons can trip.

4.2 Environmental conditions

4.3 Load battery

➔ Follow the safety instructions printed on the battery and charger.

➔ Fully charge new batteries or those not used for a long time.

The full charge is reached after 4

– 5 cycles (Charge / discharge).

➔ Fully charge the battery without interruption.

➔ After approx. 10 charges, do a controlled discharge of the battery.

The battery capacity remains.

Ambient temperature 0

°C to maximum +40 °C

Humidity 0 to 80

%, not with dew

Working height Up to 1000 m over NN

Warning!

Electrical shock, overheating or the leaking of corrosive liquid from the battery can occur when

using inappropriate chargers or batteries.

Only use original Cleco batteries and chargers. They have been designed for each other

(see 3.3 System overview – optional accessories, page 14).

Notes

With proper use, the battery can be charged at least 500 times.

Here the following is important:

Battery charge temperature 5

°C to +40 °C

recommended: +10

°C to +30 °C

16 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Before initial operation

➔ Do not totally discharge the battery (< 0.8 V).

➔ Protect the battery from impact.

➔ Keep the charger and battery contacts clean and dry.

➔ Clean and dry the exterior surface of the battery before connecting to the charger.

➔ The battery can remain in the charger when not in use.

Power is supplied to it via a float charge.

➔ Replace used batteries and recycle them (see 10 Disposal, page 30).

4.4 Replacing the battery

Fig. 4-1:

Fig. 4-2:

4.5 Inserting / replacing screw inserts

Inserting the battery

➔ Insert the battery into the tool guide

until the catches securely engage.

Removing the battery

➔ Press the catches together and pull the

battery forward from the grip.

Caution!

Danger of injury:

➔ Check the screw inserts for visible damage and breaks.

Replace damaged screw inserts immediately.

➔ Before replacing the screw inserts, disconnect the 17BP from the battery .

➔ Only use screw inserts for machine-controlled fastening tools.

➔ Ensure that the tool inserts lock in securely.

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 17

First Operation

5 First Operation

5.1 Perform the screw operation

Before first operation of the 17BP, ensure that the battery is firmly in place. The 17BP is now

ready for use. After you press and release the start key, the LCD-display shows the message

Ready.

When the rundown has been done, place the tool into the tool holder. The results of the screwing

cycle are shown under the process display.

5.2 Operating modes

Die operating modes change in the following order.

The following functions are available depending on the display:

Operating

mode

LED-display LCD-display Function

Active Continuous light:

Red

– Rundown Not O.K

Green

– Rundown O.K.

On Screws

Data transmission

Power consumption

approx. 100 mA

Automatic switch to the following after 1 minute idle time:

Energy

saving mode

Blinking light Green Off Screws

Data transmission

Power consumption

approx. 70 mA

Automatic switch to the following after 5 minute idle time:

Standby Blinking light Green Off Screws

Data transmission

Power consumption

approx. 30 mA

Automatic switch to the following after 5 minute idle time:

Sleep Off Off Power consumption

approx. 1 mA

Manual switch from Sleep to Active:

Press down start key and hold it down for approx. 1 second.

18 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Maintenance

6 Maintenance

6.1 Service schedule

Regular service is required to prevent operational failures, repair costs and idle times.

6.2 Lubrication Products

For smooth function and a long service life, the use of the correct grease types according to the

table is essential.

Grease lubricants according to DIN51502 /ISO3498

Caution!

Danger of injury due to unintentional activation

– before service – disconnect the 17BP from the battery.

After... fastening cycles

)

1) Number of all fastening cycles, see 3.2.9 Function keys, page 13

Measures

100,000 ➔ Check housing components for damage

➔ Check to ensure battery contacts are clean

➔ Check to ensure battery charger is clean

➔ Check tool holder for wear

250,000 or once annually ➔ Check that screw joints are firmly in place

250,000 or 500 loading cycles ➔ Check the capacity of the battery if necessary

million or once annually ➔ Clean gear components

➔ Check the gear components for wear and replace if

necessary

➔ Relubricate the gear components,

see 7.1 Gear, page 22

➔ Recalibration 17BP

You should implement a service program in keeping with safety measures which takes

into account the local regulations for the maintenance and service for all operating phases

of the 17BP.

Part no. Pack.

unit

Standard

designation

[ kg ] DIN / ISO

912554 15 G-POH

Aralub

FD00

Energrease

HTO

GA 0 EP

Expa 0

Mobilplex 44

Special

Gear unit

933027 1 KP1K

Microlube

GL 261

46a1105en.fm, 21.12.2005 P1846E/EN 11/05 19

Maintenance

6.3 Disassembling the gear box

Notes

If the 17BP is opened, the warranty is voided. The gearbox should only be opened by qualified

specialised personnel.

➔ Carefully clamp the 17BP on the pistol

grip into a vice with plastic jaws.

➔ Remove countersunk screw part

no.920788. SW 2.5 (internal hexagon).

➔ After service on the gearbox, fasten

the countersunk screw 1.6

– 1.9 Nm.

➔ 1 – as shown- fold together

Note!

Do not fold out beyond the

prescribed angle because

otherwise the interior, flexible

board can be damaged.

➔ 2 Loosen in a counter-clockwise

motion.

SW 28

Part no. 935081 -17BP…

SW 32

Part no.. 935188 - 17BP…S

➔ 3 Loosen in a counter-clockwise

motion.

ø 42.5

Part no.933257 + 933340

➔ 3 Completely remove.

Part no.

920788

20 P1846E/EN 11/05 46a1105en.fm, 21.12.2005

Maintenance

Page is loading ...

Cooper 17BP05Q User manual

Brand: Cooper

Model: 17BP05Q

Type: User manual

This manual is also suitable for

Download PDF

report

Cooper 17BP05Q User manual

This manual is also suitable for

Cooper 17BP05Q User manual

Related papers

Other documents