UtiLite V-9-8 Installation guide

Brand
UtiLite
Model
V-9-8
Type
Installation guide

This manual is also suitable for

Nudo Products, Inc.
1500 Taylor Avenue
Springfield, IL 62703
Phone 1.800.826.4132 * 1.217.528.5636
Fax 1.217.528.8722
Form 6009.A Rev. 06 09/17
!
Nudo UtiLite™
Wall and Ceilings
Installation
Guidelines
6009.A
Rev. 06 09/17
Please Read Disclaimers:
PLEASE READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION.
These guidelines are provided in good faith to help prevent any problems caused by common errors in
installation. The manufacturer and/or distributor of this product shall not be held responsible for
installation actions taken or not taken. There are many details of installation that are assumed to be
general construction knowledge to experienced installers which are not included in these instructions.
These installation guidelines are intended to be strictly recommendations and are NOT to serve as a
step-by-step, fail-safe installation checklist. It is the project owner’s responsibility to ensure product is in
compliance with local building codes. Selection of an experienced installer is the sole responsibility of
the project owner and architect.
Nudo Products, Inc. does not accept any responsibility for job failure resulting from or associated with
improper site environmental conditions and installation failure due to expansion and contraction issues.
The warranty on Utilite is void if not installed according to installation guidelines.
NOTE: Use extreme caution when power washing near Utilite, as the high pressure generated by these
machines can damage the panels.
Safety
Instructions
When cutting or drilling, always wear protective glasses or goggles
and a face mask which covers the face and mouth. Itching due to
fibers may be avoided by the use of barrier creams on exposed skin
areas.
Tools Needed
§
Circular saw with fine tooth carbide tipped saw blade
§ Power drill with carbide bits
§ Trim Cutter
Materials Needed
Note
§
Utilite Panels
§
Personal protection equipment (goggles & mask)
§
Poly Vapor Barrier sheeting
§
Fasteners (Masonry, Metal or Wood Frame Screws)
§
Nail-In Anchors
§
Seam Finishing: PVC Inside Corner (IC), Outside Corner
(OC), J-Cap (J)
§
Silicone Sealant (for installation in high moisture areas)
§
Non-abrasive cleaner, soap and water, mineral spirits, for use in
clean-up
§
Rags
§
Tape measure
§
Saw horses
§
Painter’s tape
§
1' -2x4 Wood
§
DO NOT USE Power Nail Gun or Staples
Nudo Products, Inc.
1500 Taylor Avenue
Springfield, IL 62703
Phone 1.800.826.4132 * 1.217.528.5636
Fax 1.217.528.8722
Form 6009.A Rev. 06 09/17
!
Pre-
Installation
Inspection
Environmental
Conditions
Cutting
Instructions
Prior to
Installation
Panels should be inspected upon receipt. Nudo Products, Inc. inspects composite
panels for physical and cosmetic abnormalities prior to shipment; however it is the
installer’s responsibility to fully inspect all panels for defects prior to installation. If the
panels are not acceptable, please contact Nudo Products, Inc. Customer Service
immediately. DO NOT INSTALL QUESTIONABLE PANELS! Nudo Corporation will
NOT be responsible for installation or removal cost of unacceptable panels.
Remove shipping packaging and banding material immediately upon delivery to the job,
as it can affect the acclimation of the panels. All Utilite panels should be stored indoors
on a solid, flat, dry surface. Do not stand panels on edge or stack on fresh concrete
floor or any other surface that emits moisture. Lay panels flat with proper support
on the ends of panels. Optimum storage conditions are 60°F (16°C) to 75°F (24°C)
and 35% to 55% relative humidity.
Temperature is always a factor when working with composite vinyl materials. In warm
temperature conditions, above 70°F (21°C) cool panels to a minimum of 60°F (16°C)
overnight. In cold temperature conditions, below 40°F (4°C) warm panels to a
minimum of 60°F (16°C) overnight. When installation conditions of under 60°F (16°)
is unavoidable, insert penny between panels. When below 32°F (0°C), insert a nickel
between panels to allow spacing for expansion in hot weather. Use a silicone and
adhesive recommended for low temperatures, following the manufacturer’s application
guidelines. Check with the local building codes for specific requirements. Do NOT use
Utilite panels in high temperature conditions; PVC has a heat distortion threshold in
temperatures exceeding 120° F (55°C). Please discuss with your HVAC contractor prior
to installation. Ceiling fans and blowers may need to be installed, along with shielded
Tube Radiant Heaters with a maintained clearance of 24" to distribute heat uniformly
throughout facility. Prolonged exposure to direct sunlight MAY CAUSE the panels
to fade and/or rapid expansion. Use extreme caution when installing panels in these
types of environments. Nudo will not warranty any panels distorted because of
excessive heat exposure due to improper installation and operation of heaters and
furnaces in areas where Utilite has been installed.
Always use proper personal protection equipment when cutting Utilite panels. Read
and follow manufacturer's guidelines for use of cutting tools.
Panels can be cut using a power miter saw with fine tooth blade, utility knife with guiding
straight edge (cutting panel 5-7 times to score and cut through panel), and table saw
with fine tooth carbide blade. DO NOT RUSH. CUT THROUGH PANELS SLOW AND
STEADY. A test cut is always recommended to see performance of cutting tool with
Utilite panels.
Installation should NOT begin until building is enclosed (windows and doors
installed); permanent heating and cooling equipment is in operation, and residual
moisture from plaster, concrete, etc. is dissipated. Prior to installation, the installer must
determine that the environmental conditions meet or exceed all requirements
specified in the installation guidelines. CEILINGS SHOULD BE INSTALLED PRIOR
TO WALLS. Before installing remove packaging materials. Allow the panels to
acclimate to the room temperature and humidity for 48 hours before installing.
Acclimation temperature range should be 60° to 75°F (16°C to 24°) and relative
humidity should be 35% to 55%. Maximum temperature exposure during installation
32°-120°. Ideally, the room temperature and humidity during acclimation and
installation should be the same as the final operation conditions. DO NOT install
panels tight when cold (below 60°); panels will expand in warmer temperatures (above
70°). Allow room for expansion and contraction between each panel.
Storage
Nudo Products, Inc.
1500 Taylor Avenue
Springfield, IL 62703
Phone 1.800.826.4132 * 1.217.528.5636
Fax 1.217.528.8722
Form 6009.A Rev. 06 09/17
!
Ceiling Pre-Install
Planning
CEILING PANELS SHOULD BE INSTALLED PRIOR TO WALLS (if possible).
Take proper measurements. The panels should NOT SPAN LONGER than 24"
between ceiling trusses. If building is insulated, PRIOR TO INSTALLING
PANELS, use 3mm poly sheeting to create a vapor barrier on walls and ceilings. A
24" clearance shield should be maintained between panels and Radiant Tube
Heaters and ceiling furnaces. The panels have a 120° F (55°C) heat distortion
threshold. Installing ceiling fans and blowers around heating devices to circulate
hot air throughout facility is highly recommended. It is the installer responsibility to
select the proper fasteners for the application.
Ceiling
Installation
Method
Walls and Ceiling
Inside Corner
Flange up
Walls Only
Inside Corner
Flange Down
§
Panel installed should run 90° to the ceiling trusses or furring strips.
§
When installing wall and ceilings place inside corner around the perimeter of
the ceiling with the wide flange up.
§
When installing walls only, fasten inside corner around the perimeter of
building wall flush with the ceiling panels, wide flange down or with
§
J-Cap creating a channel to terminate wall panel.
§
To accommodate expansion and contraction, cut panel ½ shorter, leaving a ¼
on each end for movement when installed.
§
Take first panel and place face down (shiny side) at one end of the ceiling
with the tongue facing wall and the groove flange facing the direction you are
installing panels (parallel with outside wall). The perimeter trim must be able
to cover fasteners, keep within 1" of wall.
!
Tongue!
Groove!
!
!
!
!
!
Wall
!
!
!
Face!Down
!
§
For the 1st panel only you must fasten both the tongue and groove sides of
panel. All other panels, fasten through the groove flange, every 16" - 24" at
each rafter with the recommended screw for type of substrate.
§
Continue installing panels, by placing the tongue of the second panel into the
groove of the first panel. Push and lock panels together loosely and fasten the
second panel through flange at every rafter, just like the 1st panel.
Periodically, check to make sure you are installing the panel square with the
outside wall or the panels will look uneven.
§
You may need to trim down last panel to complete install. Measure remaining
space distance at the groove edge of panel. Cut panel ¼ short of
measurement, allowing 1" wall trim to cover edge. Slide the last panel in to
complete ceiling.
Nudo Products, Inc.
1500 Taylor Avenue
Springfield, IL 62703
Phone 1.800.826.4132 * 1.217.528.5636
Fax 1.217.528.8722
Form 6009.A Rev. 06 09/17
!
Vertical Wall
Preparation
THE CEILINGS SHOULD BE INSTALLED PRIOR TO WALLS. If the ceiling has
just been installed use the existing inside corner trim to edge wall panels. Panels
can be installed over masonry block, metal and wood framing studs, so make sure
you have selected the proper fasteners for the application
.
Pre-Install
Planning
Vertical
Installation
Method
J-Cap
Open Face-down
Ceiling
J-Cap
Open Face-up
Floor
Measure Area. Panels should be pre-fit cut ½ shorter than actual wall height to
allow for expansion and contraction. Cove base molding should not restrict panel,
but allow for expansion and contraction. Poured molding should be completed
prior to installation of panels. Cut panels ¼” short of where the base molding will
extend.
Start in one corner and lay J-Cap edge, open face-up, along the floor and open
face-down along ceiling creating a channel to insert wall panel (unless inside corner is
installed at ceiling). Insert a thin bead of clear silicone caulking along the inside of J-
Trim to provide a waterproof seal and fasten every 16" or 24" along top and bottom of
wall.
§ Make a nice clean border around doors and window openings by installing
J- Cap or Outside Corner prior to installing wall panels.
§ Depending on the application and conditions, you may want to apply
adhesive to the back center of the panels from top to bottom and add a
small bead of clear silicone caulking on channel opening of trim piece to
provide waterproofing.
§ Take first wall panel which is ½" shorter than actual wall, and place in
corner, tongue first and raise up into the ceiling trim (IC or J-Cap) and then
bend slightly in the middle as to get the panel to fit into J-Cap channel at
base of wall.
§ To allow for expansion and contraction, raise the panel ¼ off the floor and
fasten the panels groove flange every 16" - 24". On the first panel you must
also fasten the tongue side with screws near the corner, within 1" from the
edge allowing the trim piece to cover them.
§ Make sure first panel is level in place and proceed to install the remaining
panels in the same fashion. You may choose to use a 2x4 wood piece to tap
groove flange onto tongue of panels. Continue to add trim pieces to terminate
top and bottom of panel in the process.
§ To create a water-tight corner at door and window openings insert a small
bead of clear silicone caulking on channel opening of trim pieces before
installing panels.
§ Continue the method working in one direction around the room.
§ You may need to trim down last panel to complete install. Measure remaining
space distance at the groove edge of panel. Cut panel ¼ short of
measurement, allowing 1" wall trim to cover edge. Insert a small bead of
clear silicone caulk into edge trim piece, slide the last panel in to terminating
trim channel, fasten screws along the cut edge within 1" of the corner,
allowing trim to cover screws completing installation.
Nudo Products, Inc.
1500 Taylor Avenue
Springfield, IL 62703
Phone 1.800.826.4132 * 1.217.528.5636
Fax 1.217.528.8722
Form 6009.A Rev. 06 09/17
!
Horizontal
Installation
Finish Work
Review vertical panel installation guidelines above. During horizontal
installation, start hanging wall panels from top down to floor. Install first
panel, horizontally at ceiling with the groove flange pointing to floor. Insert
small clear silicone bead to insure no water will nest in groove of panel.
Continue the method working in one direction to the floor terminating in
channel edge cap.
Waste materials shall be disposed of in a safe manner and in compliance
with site, local, state and/or federal requirements.
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UtiLite V-9-8 Installation guide

Brand
UtiLite
Model
V-9-8
Type
Installation guide
This manual is also suitable for
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