DK2 EVST9022 User manual

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User manual

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DK2 Everest R-3 man. v.190915
Model:
DETAIL K2 INC.
STOP!
Questions, problems, missing parts? Do not return to your retailer.
Please call our customer service department at: 2XUFXVWRPHUVHUYLFHVWDႇDUHUHDG\WRSURYLGH
assistance. If a part is damaged or missing, replacement parts can be shipped from our facility. For immediate help with
assembly, or for additional product information, call our North American toll-free number: 1(888) 277-6960.
C
Save this manual
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
Everest R-3
DETAIL K
2
IN
C
.
STOP!
DK2 Snow Plow
Instruction manual
En.2 DK2 Everest R-3 man.
ENGLISH
THANK YOU FOR PURCHASING A DK2 PLOW!
This Snow Plow is designed for residential snow removal.
Please remember to use the right tool for the job at hand. Avoid overtaxing your
Snow Plow.
Take care using it to clear thick, heavy (wet) snow.
Your DK2 Snow Plow is not intended to clear the snow deposits created by large
municipal or commercial Snow Plows, which contain heavy compacted, frozen
lumps of snow and ice, and could damage the plow and vehicle.
If you have any questions or problems with your Detail K2 Snow Plow, including
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Please call our toll-free service line at 1(888) 277-6960 to speak to a technician.
Detail K2 Inc., 1080 Clay Avenue Unit #2, Burlington, Ontario, L7L 0A1 Canada
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obligation.
THANK YOU FOR PURCHASING A DK2 PLOW! .............. EN.2
IMPORTANT SAFE OPERATING PRACTICES .................. EN.3
CALIFORNIA PROPOSITION 65 ......................................... EN.3
GENERAL ............................................................................... EN.3
PERSONAL SAFETY ............................................................ EN.3
SNOW PLOW ......................................................................... EN.4
VEHICLE ................................................................................ EN.4
D R I V I N G ................................................................................. EN .5
PREPARATION ...................................................................... EN.5
OPERATING SAFETY ........................................................... EN.6
SPECIFICATIONS ................................................................. EN.6
VEHICLE REQUIREMENTS ................................................. EN.6
INSTALLATION STEPS......................................................... EN.8
TROUBLESHOOTING .......................................................... EN.11
SCHEMATIC DRAWING ....................................................... EN.13
ADJUSTMENTS ..................................................................... EN.14
APPENDIX 1 .......................................................................... EN.16
APPENDIX 2 .......................................................................... EN.17
TABLE OF CONTENTS
v.190915 En.3
ENGLISH
IMPORTANT SAFE OPERATING PRACTICES
IMPORTANT: Read safety rules and instructions carefully before operating
this equipment.
CAUTION: SAFETY FIRST
Read this manual carefully before operating
your Snow Plow. We recommend that you read this manual completely so that
you are fully aware of all important safety recommendations. Record your serial
number.
DANGER: This equipment was built to be operated according to the rules
for safe operation in this manual. As with any type of power equipment,
carelessness or error on the part of the operator can result in serious injury.
This machine is capable of amputating hands and feet. Failure to observe the
following safety instructions could result in serious injury or death.
To use this equipment properly, you must observe the safety regulations, the
assembly instructions and the operating instructions to be found in this manual. All
persons who use and service the Snow Plow must be informed about its potential
hazards and must be acquainted with this manual. Children should be supervised
at all times if they are in the area in which the Snow Plow is being used. It is also
imperative that you observe the accident prevention regulations in force in your
area. The same applies for general rules of occupational health and safety.
CALIFORNIA PROPOSITION 65
WARNING: This product can expose you to chemicals including DEHP, which
is known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information go to www.P65Warnings.ca.gov.
GENERAL
1. Read your owner’s manual carefully. Get to know your Snow Plow and
familiarize yourself with its applications and limitations.
2. Use the Snow Plow according to the guidelines in this manual. Do not abuse it
or force it to do a job for which it was not designed.
3. Use only original equipment parts and accessories. Consult the owners
manual. The use of incorrect accessories may produce unforeseen hazards.
WARNING: Make no attempt to assemble and operate the Snow Plow until
you have thoroughly read this manual and completely understood its contents.
Operating your DK2 Snow Plow improperly can result in serious personal injury
and/or damage to both plow and vehicle. Since Detail K2 Inc. does not complete
its assembly or installation, we cannot be held responsible for any personal
injury or damages that product misuse may produce.
PERSONAL SAFETY
1. For safety, keep children and pets at a distance from the plow and the operating
area.
DANGER! Sitting or riding on the Snow Plow is extremely dangerous. This
could LQÀLFWVHULRXVLQMXU\
WARNING! Never stand between the vehicle and the blade nor stand within
3 m (10 feet) of a blade in motion. Moving or falling blades can cause serious
personal harm.
WARNING! At all times, keep your hands and feet clear of the blade and
winch.
IMP
O
RTANT:
R
ead sa
f
et
y
rules and instructions care
f
ull
y
be
f
ore operating
t
his equipment.
C
A
U
TI
O
N:
S
AFETY FIR
S
T
Read this manual carefully before operating
our
now Plow. We recommend that
ou read this manual completel
so tha
y
ou are
f
ull
y
aware o
f
all important sa
f
et
y
recommendations. Record
y
our serial
n
u
m
be
r.
DAN
G
ER:
T
his equipment was built to be operated according to the rule
s
f
or sa
f
e operation in this manual. As with an
y
t
y
pe o
f
power equipment,
carelessness or error on the part o
f
the operator can result in serious injur
y
.
T
his machine is capable o
f
amputating hands and
f
eet. Failure to observe the
f
ollowing sa
f
et
y
instructions could result in serious injur
y
or death.
W
ARNIN
G
:
T
his product can expose
y
ou to chemicals including DEHP, which
i
s known to the
S
tate o
f
C
ali
f
ornia to cause cancer and birth de
f
ects or other
r
eproductive harm. For more in
f
ormation go to www.P65Warnings.ca.gov.
W
ARNIN
G
:
M
ake no attempt to assemble and operate the
S
now Plow until
y
ou have thoroughl
y
read this manual and completel
y
understood its contents.
O
perating
y
our DK2
S
now Plow improperl
y
can result in serious personal injur
y
a
nd
/
or damage to both plow and vehicle.
S
ince Detail K2 Inc. does not complete
i
ts assembl
y
or installation, we cannot be held responsible
f
or an
y
personal
i
njur
y
or damages that product misuse ma
y
produce.
DAN
G
ER!
S
itting or riding on the
S
now Plow is extremel
y
dangerous. Thi
s
cou
l
d
L
Q
À
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\
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e
v
e
r
s
t
a
n
d
be
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ee
n th
e
v
e
hi
c
l
e
a
n
d
th
e
b
l
ade
n
o
r
s
t
a
n
d
within
3
m
(
10
f
eet
)
o
f
a blade in motion. Moving or
f
alling blades can cause seriou
s
p
ersonal harm.
W
ARNIN
G
! At all times, keep
y
our hands and
f
eet clear o
f
the blade an
d
w
in
c
h.
En.4 DK2 Everest R-3 man.
ENGLISH
IMPORTANT SAFE OPERATING PRACTICES
2. Make it a practice to completely lower the blade to the ground every time the
vehicle is parked. A raised blade may drop unexpectedly and this can result in
serious personal injury.
WARNING! When mounting or removing the Snow Plow, keep hands and feet
clear of the blade, mounting assembly and winch. Moving or falling assemblies
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CAUTION: Transport speed should never exceed 70 km/h (45 mph). Adverse
travel conditions may dictate a further speed reduction. Must use appropriate
driving lights
3. Wear a seat belt when plowing snow. Hidden obstacles could make the vehicle
stop suddenly, resulting in personal injury.
4. Put the vehicle in park or into gear and remove the ignition key to prevent
others from starting the vehicle when installing or servicing the plow.
5. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewellery or long hair can
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as you get warmer.
6. Wear safety goggles when working under the hood of the vehicle. for eye
protection from battery acid, gasoline, dirt and dust. Everyday eyeglasses have
only impact resistance lenses. They are not safety glasses.
7. For work connected with the vehicle , avoid touching any hot surfaces such as
the engine, radiator, hoses and exhaust pipes.
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9. Do not plow snow with your head out the window. Sudden stops or protruding
obstacles could result in personal injury.
10. The driver only should be in the vehicle when plowing snow.
SNOW PLOW
1. Maintain the Snow Plow and keep it clean and lubricated. This applies even
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the unit and apply corrosion-resistant paint to any areas that show corrosion to
prevent further damage. If stored outside, cover the winch assembly.
2. Carefully inspect your Snow Plow before every use. Particularly check the
alignment of moving parts and tighten any loose screws and bolts.
3. This unit is not intended for commercial use.
WARNING! Carefully inspect all Snow Plow components and bolts for
looseness, wear and damage when mounting or removing the unit and before
transporting it.
4. With heavier full-sized vehicles, mainly through momentum, it may be easier to
damage the plow assembly. Cautious use will help extend your years of trouble-
free service.
VEHICLE
5. Do not attempt plowing snow at speeds above 15 km/h
(10 mph). Driving at speeds above 15 km/h (10 mph) with the plow attached
reduces the cool air intake and may cause your vehicle engine to overheat.
6. Do not overload the vehicle. Take into account the loaded vehicle weight,
including the entire Snow Plow assembly, all accessories, driver and passenger,
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W
ARNIN
G
! When mounting or removing the
S
now Plow, keep hands and
f
ee
t
clear o
f
the blade, mounting assembl
y
and winch. Moving or
f
alling assemblie
s
K
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A
U
TI
O
N:
T
ransport speed should never exceed 70 km
/
h
(
45 mph
)
. Adverse
t
ravel conditions ma
y
dictate a
f
urther speed reduction. Must use appropriate
d
riving light
s
W
ARNIN
G
!
C
are
f
ull
y
inspect all
S
now Plow components and bolts
f
or
l
ooseness, wear and damage when mounting or removing the unit and be
f
ore
t
ransporting it.
v.190915 En.5
ENGLISH
Weight Rating (GAWR), and total Gross Vehicle Weight Rating (GVWR). The
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label attached to the driver’s side door opening. Rear ballast weight may be
necessary to prevent exceeding the front GAWR.
CAUTION: The installation of a Snow Plow may have a bearing on the
warranty for your vehicle. For more information, please carefully consult your
vehicle’s owner’s manual or your vehicle dealer.
7. The sudden jarring stop incurred when hitting hidden obstacles in the snow
could trigger release of your vehicle’s airbags . Consult your vehicle manual or
your vehicle dealer to mitigate this.
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blade assembly.
DRIVING
CAUTION: Always be certain the quick-mount locking plates on your custom
front mount are secured. If the plow is insecurely attached to the mount, it will
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and/or injury.
1. The use of lights is recommended, if not required by local regulations, while
plowing at night. Regular vehicle headlights will likely be obscured by the blade.
2. Do not drive on public roads with the Snow Plow attached at the front of your
vehicle.
3. Connect a safety hook when transporting the Snow Plow in the raised position.
4. Do not attempt to change the blade position while traveling as you could
accidentally suddenly lower the plow blade.
WARNING! Consult local/ provincial laws regarding vehicle restrictions
that might apply when the Snow Plow is not attached. Such restrictions may
mandate the removal of the mounting, lift frame, lift arm, winch mechanism or
any other protruding elements mounted to the front of the vehicle during certain
times of the year.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used. Make yourself
familiar with the terrain you are plowing and avoid all obstacles.
2. Remove all foreign objects such as doormats, newspapers, sleds, boards,
wires, and other items.
3. Before use, ensure that the plow is attached to your custom front mount and
safely secure the quick mount locking plates.
4. Stay away from any obstacles. Familiarize yourself with the area and potential
GLႈFXOWLHVEHIRUHSORZLQJ
5. Never attempt to make any adjustments while vehicle is running, except where
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6. Exercise caution when changing direction and while operating on slopes.
7. During continuous snowfalls, plow as snow builds to between 8 and 15 cm (3
and 6”).
8. Plan your snow plowing pattern to avoid discharge towards windows, walls,
cars, etc. , thus avoiding possible property damage or personal injury. Never
direct discharge at children, bystanders, and pets nor allow anyone in front of
the plow.
C
A
U
TI
O
N:
T
he installation o
f
a
S
now Plow ma
y
have a bearing on the
w
arran
ty
f
or
y
our vehicle. For more in
f
ormation, please care
f
ull
y
consult
y
our
vehicle’s owner’s manual or
y
our vehicle dealer.
C
A
U
TI
O
N: Alwa
y
s be certain the quick-mount locking plates on
y
our custom
f
ront mount are secured. I
f
the plow is insecurel
y
attached to the mount, it will
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a
nd
/
or injur
y
.
W
ARNIN
G
!
C
onsult local
/
provincial laws regarding vehicle restriction
s
t
hat might appl
y
when the
S
now Plow is not attached.
S
uch restrictions ma
y
ma
n
da
t
e
t
he removal o
f
the mounting, li
f
t
f
rame, li
f
t arm, winch mechanism or
a
n
y
other protruding elements mounted to the
f
ront o
f
the vehicle during certain
t
imes o
f
the
y
ear.
IMPORTANT SAFE OPERATING PRACTICES
NOTE: Apply waterproof
grease to all moving parts and
assemblies
NO
TE: Appl
y
waterproo
f
g
rease to all moving parts an
d
asse
m
b
li
es
En.6 DK2 Everest R-3 man.
ENGLISH
IMPORTANT SAFE OPERATING PRACTICES
OPERATING SAFETY
1. Keep bystanders, helpers, pets and children at least 8 metres (25 feet) from the
plow while it is in operation. Stop using it if anyone enters the area. Never allow
children to operate it.
2. Never allow anyone to ride on the plow in operation. Sitting on it may lead to
serious injury.
3. Do not overload plow capacity by attempting to clear snow at too fast a rate.
4. Never operate this machine without good visibility or light. Extra lighting is highly
recommended and, depending on the jurisdiction, may be required on roadways
for nighttime plowing.
5. Never operate the plow at high transport speeds over 16 km/h (10 mph). Above
this speed, vehicle engine overheating may also occur.
6. Exercise caution , especially when operating in reverse.
7. Do not operate without wearing adequate winter outer garments. Do not wear
jewelery, long scarves or other loose clothing which could become entangled in
moving parts. Wear footwear which will improve footing on slippery surfaces.
WARNING: Restrict the use of this plow to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
WARNING: The warnings, cautions, and instructions detailed in this manual
cannot cover all possible conditions and situations that occur. It must be
understood by the operator that COMMON SENSE AND CAUTION ARE
FACTORS that cannot be built into this product, but MUST BE SUPPLIED BY
THE OPERATOR.
WARNING: DO NOT OPERATE this equipment until it has been assembled
and set up according to the instructions in “Snow Plow Assembly”. Read and
follow all safety rules within this Instruction Manual. Failure to do may result in
serious personal injury.
z Fits most light trucks and SUVs
W
ARNIN
G
:
R
estrict the use o
f
this plow to persons who read, understand an
d
f
ollow the warnings and instructions in this manual and on the machine.
W
ARNIN
G
:
T
he warnings, cautions, and instructions detailed in this manual
cannot cover all possible conditions and situations that occur. It must be
understood b
y
the operator that
CO
MM
O
N
S
EN
S
E AND
C
AUTI
O
N ARE
FA
C
T
O
R
S
that cannot be built into this product, but MU
S
T BE
S
UPPLIED BY
T
HE
O
PERAT
O
R.
W
ARNIN
G
: D
O
N
O
T
O
PERATE this equipment until it has been assemble
d
a
nd set up according to the instructions in
“S
now Plow Assembl
y
”. Read an
d
f
ollow all sa
f
et
y
rules within this Instruction Manual. Failure to do ma
y
result in
s
erious personal injur
y
.
v.190915 En.7
ENGLISH
z Easy attachment: slides into your custom mount
z Electric winch with wired remote control for easy up and down snow control
z 3 locking angles: to either side or straight ahead
z Steel construction powder coated with UV-protected paint
z Castors allow attachment and removal in seconds, plus roll-away storage
VEHICLE REQUIREMENTS
WARNING! Always inspect Snow Plow components, connections, and
fasteners for wear or damage every time you attach or detach the Snow Plow.
Worn or damaged components may allow the Snow Plow to fail without warning,
resulting in serious injury or vehicle damage.
VEHICLE RECOMMENDATIONS
The vehicle with the Snow Plow installed must comply with applicable motor
vehicle safety standards and with the vehicle manufacturer’s stated gross vehicle
and axle weight ratings (found on the driver’s side door corner post of the vehicle)
as well as the front and rear weight distribution ratio. In some cases, rear ballast
may be required to comply with these requirements. (See Ballast Requirements
below.)
The weights of front seat occupants can be adjusted above 136 kg (300 lb.), but
the total vehicle weight with Snow Plow must not exceed vehicle GVWR or GAWR.
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manufacturers’ and regulators’ published recommendations and instructions.
Available capacity decreases as the vehicle is loaded with cargo or other truck
equipment or as Snow Plow accessories are installed.
If there is uncertainty as to whether available capacity exists, the actual vehicle as
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BALLAST REQUIREMENTS
Because of the front/rear axle weight ratio, ballast (additional weight) is important
in qualifying vehicles for Snow Plow eligibility. Rear ballast must be used when
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vehicle manufacturer.
Ballast, if required, must be retained correctly behind the rear axle, distributed
evenly across the width of the vehicle. The weight of the ballast retainer should be
considered part of the ballast weight. We recommend sand bags for ballast.
W
ARNIN
G
! Alwa
y
s inspect
S
now Plow components, connections, an
d
f
asteners
f
or wear or damage ever
y
time
y
ou attach or detach the
S
now Plow.
Worn or damaged components ma
y
allow the
S
now Plow to
f
ail without warning,
r
esulting in serious injur
y
or vehicle damage.
SPECIFICATIONS
En.8 DK2 Everest R-3 man.
ENGLISH
Pre-InstallaƟon
The InstallaƟon should be completed on an asphalt/concrete surface, with suĸĐient area to work. Un-
package your new FRISTTRAX Snowplow, discard all shipping materials, recycle if possible. Once the plow is
un-packaged, slowly roll the plow from its upright shipping conĮguƌĂƟon over onto the built-in cart. Top up
the oil reservoir to ƚŚĞĮůůůine indicated with the 1L of hydraulic oil provided. Your new FIRSTTRAX Snowplow
is now ready to be installed.
InsƚĂůůĂƟon
Step 1 – Install mounƟng brackets and cross bar.
Please follow the instrucƟons included in your mount kit. Fit in place with all fasteners (Įnger Ɵght) then
proceed to Ɵghten with appropriate tools.
Step 2 – Install the main power cord.
**ALWAYS EXERCISE CAUTION WHEN USING HAND TOOLS AROUND THE BATTERY! A SOLID
CONDUCTER SUCH AS A METAL WRENCH CAN CAUSE SEVERE INJURY, FIRE, OR EVEN CAUSE THE
BATTERY TO EXPLODE!
AƩach the short lead on the breaker to the posiƟve “+” terminal of the baƩery. Secure the breaker to the
fender orĮƌewall with the use of screws or zip Ɵes in a place where it will not come into contact with the
nĞŐĂƟǀe terminal. AƩach the negaƟve lead to the negĂƟve-“baƩery terminal. Route the wires from the
baƩery in the best possible way to
the front of the vehicle avoiding areas that can become hot or cause
friĐƟon when the vehicle is in use. Zip Ɵe the wires to the vehicle’s structure so that they do not move or
shiŌ when in operaƟon. ConĮrm the breaker is in the closed posiƟon, and then close the hood slowly to
make sure
y
et a
g
ain that the wires are clear from
p
inch
p
oints.
INSTALLATION STEPS
v.190915 En.9
ENGLISH
INSTALLATION STEPS
Step 3 AƩaching the snowplow to the vehicle.
Roll the plow to the front of your vehicle. The channel on the snowplow liŌ frame is to Įƚ around the cross bar on the
mount. Helpful hint…have the channel which is to slide over the front cross bar parallel to the ground. To alter
placement simply push or pull on the top linkage which will allow you to change the current resƟng place. When prope
r
placement is achieved the pins on the front of the cross bar will protrude through the channel on the snowplow liŌ
frame. Slide the lock clip(s) over the mushroom shape tab on the cross bar and make sure they drop down into place to
secure.
En.10 DK2 Everest R-3 man.
ENGLISH
INSTALLATION STEPS
Step 4 – Connect the main power hand held control.
Insert the large blue or red plug on the main power cord running from the baƩery into the maƟng
plug on the passenger’s side of the liŌ link arm. Insert the handheld control plug into the matching
rubber molded receptacle. Route the control wire up over the hood, under the driver’s side
windshield wiper arm, around the driver’s side mirror and in through the window. IMPORTANT!
Make sure to leave slack in both cables spanning from the vehicle to the snowplow control box.
This allows the cables to free ŇŽat when the snowplow is in use; if they are ƟŐht they may become
undone or damaged.
Visit the following YouTube links for addiƟon hints
hƩps://youtu.be/rt19JmU0r0A
hƩps://youtu.be/-U0VyedQ41Q
v.190915 En.11
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TROUBLESHOOTING
Plow is not funcƟoning:
1. ConĮrm the main power and control wire plugs are clean and properly connected
2. ConĮrm the control wire is properly connected to the hand held control.
3. ConĮrm that the main power inline breaker was not accidently tripped. Press the red buƩon on top
and push the trip wing back in to reset
Not the Įrst three…
4. Do a quick test of the hand held control, standing between the snowplow and the vehicle on the
passenger’s side unplug the grey control wire at the rubber plug assembly, leave the main power plug
connected, with the
use of needle noise pliers perform the two operĂƟons shown below on the plow
side of the plug. Try raising Įrst and the pump should run, then lower.
To raise the plow… To lower the plow…
A - If the plow operates there is an issue with the control or control wire, check the wire carefully to make sure
it
is not cut or pinched, remove and reconnect the wire from the boƩom of the hand held control, re-connect the
control wire to the plow and re-test.
En.12 DK2 Everest R-3 man.
ENGLISH
TROUBLESHOOTING
B - If the plow did not operate during the jumper test, check the small 10amp in line fuse down by the pump
motor.
If the fuse is ok remove the pump guard and with the use of a voltage tester conĮƌŵ that there is 12volts on the
main terminal where the red power lead is connected on the solenoid. If there is 12V supply try the next test to
see if the control wire is defecƟve. Remove the cap on the main power feed and the green control wire from the
solenoid. Jumper from main power to the open terminal.
If the pumps runs there is an issue in the control wire on the plow.
If the pump does not run, try this next step to test the solenoid
If the motor runs t
he solenoid is faulty, if the motor does not run the motor is faulty.
v.190915 En.13
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IMPORTANT NOTE!
If you are leaving the snowplow aƩached to a vehicle make sure
rocker switch is in the middle poƐŝƟon on your hand held control
when parked. If it is lĞŌŝŶthe down (oƌŇoat mode) poƐŝƟon it wil
l
conƟŶue to consume power and eventually drain your baƩery
Skid Shoe Adjustment
With the use of two 1-1/8 open end wrenches loosen the jam nuts, adjust to desired height and re-
Ɵghten
ADJUSTMENTS
v.190915 En.15
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SCHEMATIC DRAWING
1
9
21
7
15
10
24
26
25
8
14
22
18
5
13
19
20
23
2
6
3
7
4
11
12
28
ITEM NO. PART NUMBER QTY.
1 8804 1
2 8808-R1 1
3 8809 1
4 8810 1
5 8811-R3 1
6 Mirror8811-R3 1
7 8813 2
8 8813 SP 2
9 8825 1
10 8838 1
ITEM NO. PART NUMBER QTY.
11 8839 1
12 8886 AF 1
13 8890 1
14 8891 2
15 8899 1
16 FW-0500-Z 2
17 FW 0.75 1
18 HH-0375-1500-Z 2
19 HH-0500-4500-Z 2
20 HH-0500-5500-Z 2
ITEM NO. PART NUMBER QTY.
21 HH-0750-6500-Z 1
22 NIN-0375-Z 2
23 NIN-0500-Z 4
24 NIN-0750-Z 2
25 PIN-1000-
6000-Z
2
26 SDHHMS-0250-
0750-Z
9
28 8886 AFV 1
En.16 DK2 Everest R-3 man.
ENGLISH
APPENDIX 1
Standard Steel
Bolt Torque Specifications
Bolt
Size
(in.)
Coarse
Threads/
inch
Standard Dry Torque in Foot-Pounds
SAE
Grade
0-1-2
74,000 psi
Low Carbon
Steel
SAE
Grade 3
100,000 psi
Med. Carbon
Steel
SAE
Grade 5
120,000 psi
Med. Carbon
Heat T. Steel
SAE
Grade 6
133,000 psi
Med. Carbon
Temp. Steel
SAE
Grade 7
133,000 psi
Med. Carbon
Alloy Steel
SAE
Grade 8
150,000 psi
Med. Carbon
Alloy Steel
1/4 20 6 9 10 12.5 13 14
5/16 18 12 17 19 24 25 29
3/8 16 20 30 33 43 44 47
7/16 14 32 47 54 69 71 78
1/2 13 47 69 78 106 110 119
9/16 12 69 103 114 150 154 169
5/8 11 96 145 154 209 215 230
3/4 10 155 234 257 350 360 380
7/8 9 206 372 382 550 570 600
1 8 310 551 587 825 840 700
1-1/8 7 480 872 794 1304 1325 1430
1-1/4 7 375 1211 1105 1815 1825 1975
1-3/8 6 900 1624 1500 2434 2500 2650
1-1/2 6 1100 1943 1775 2913 3000 3200
1-5/8 5.5 1470 2660 2425 3985 4000 4400
1-3/4 5 1900 3463 3150 5189 5300 5650
1-7/8 5 2360 4695 4200 6980 7000 7600
2 4.5 2750 5427 4550 7491 7500 8200
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APPENDIX 2
Metric Steel Bolts
Torque Specifications
Bolt Size
Millimeters
Coarse
Thread
Pitch
Standard Dry Torque in Foot-Pounds
Standard 5D
71,160 psi
Med. Carbon
Steel
Standard 8G
113,800 psi
Med. Carbon
Steel
Standard 10K
142,000 psi
Med. Carbon
Steel
Standard 12K
170,674 psi
Med. Carbon
Steel
6mm 1.00 5 6 8 10
8mm 1.00 10 16 22 27
10mm 1.25 31 40 45 49
12mm 1.25 34 54 70 86
14mm 1.25 55 89 117 137
16mm 2.00 83 132 175 208
18mm 2.00 111 182 236 283
22mm 2.50 182 284 394 464
24mm 3.00 261 419 570 689
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DK2 EVST9022 User manual

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