HEMCO UniFlow LE Installation, Operation & Maintenance Manual

Brand
HEMCO
Model
UniFlow LE
Type
Installation, Operation & Maintenance Manual
24
Phone (816) 796-2900
Fax. (816) 796-3333
Email: [email protected]
HEMCO Corporation
711 S. Powell Road
Independence MO, 64056
MM-UNIMAX 10.01.18
Visit www.HEMCOcorp.com Call Toll Free: (800) 779-4362
Lab Planning Solutions
HEMCOR
Other HEMCO Products
UniFlow LE
UniFlow SE AireStream
High Performance
Energy Effi cient
Laboratory Fume Hoods
UniFlow CE
UniFlow LE FM
Safety Equipment
NSPE
Scientifi c Equipment
and Furniture Association
SEFA
ASME
American Society of
Mechanical Engineers
National Fire
Protection Association
NFPA AEE
Association of
Energy Engineers
Made
In The
U.S.A.
1
Installation, Operation, Maintenance Manual
UniMax Ventilated Hood Enclosure
Designed and Built for
Email [email protected]
Phone (816) 796-2900
Fax (816) 796-3333
HEMCO Corporation
711 S. Powell Road
Independence MO, 64056
Visit www.HEMCOcorp.com Call Toll Free: (800) 779-4362
Lab Planning Solutions
HEMCO
R
2
Table of Contents
GENERAL SYSTEM DESCRIPTION.........................................................................................3
RECEIVING AND INSPECTING SHIPMENTS......................................................................... 4
PREPARATION FOR INSTALLATION...................................................................................... 5
SUGGESTED TOOL LIST......................................................................................................... 5
REQUIRED TOOL LIST ........................................................................................................... 5
INSTALLATION......................................................................................................................... 6
MAINTENANCE....................................................................................................................... 10
General System Description
UniMax Floor Mount Hood is constructed and equipped with:
• Modular Construction featuring wall panels that are 2” thick with chemical
resistant composite resin surface skin panels.
• Structural framework to be clear of anodized aluminum extrusions.
• A rear varafl ow baffl e is mounted on the rear wall of hood.
• Top mounted exhaust collar(s).
23
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Fax (816) 796-3333
Tel (816) 796-2900
HEMCO Corporation
711 South Powell Road
Independence, MO 64056
R
Notes:
22
HEMCO
Laboratory Planning Solutions
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info@HEMCOcorp.com
Fax (816) 796-3333
Tel (816) 796-2900
HEMCO Corporation
711 South Powell Road
Independence, MO 64056
R
Notes:
3
Receiving and Inspecting Shipments
Transportation companies are responsible for shipment from the time that it is received
by them until it is delivered. All shipments leaving our plant have been carefully
inspected and loaded on the carrier’s vehicle.
If a shipment arrives with the crating or packaging damaged, have the driver note the
condition on the bill of lading and inspect the contents immediately for concealed
damage. Due to the crate sizes and number of components HEMCO recommends that
with any crate damage, even minor, that the bill of lading be signed for noting “crate
damage…pending further inspection for concealed product damage”
If the equipment has been damaged in transit, immediately notify and fi le a claim with
the carrier. Do not return to HEMCO. If this procedure is not followed, the carrier will
reject the claim and the consignee will suff er the loss. Please notify HEMCO so that we
may help you in anyway possible with evaluation, repair, replacement, and valuation of
the damage that has occurred.
Preparation For Installation
•Read the Complete Manual
•Gather Required Tools/Equipment
Suggested Tool List
•Cordless screw driver/gun
•Forklift
•Gloves
• Thin fl exible putty knife
Required Tool List
•2 screwdriver
• 3/8 Open-end wrench
•Stepladders, 2 or more
2 or more people may be needed to safely construct the hood. Handle all contents with
care, some parts may be sharp.
4
• Orient basin so that the front is oriented to suit the customer’s requirement.
Note: left and right would be determined by facing front of enclosure and the drawing set.
• Remove banding holding grating into recess of the basin and the wood protecting the aluminum
extrusions.
• Be sure wall panels are seated fully into the structural channels and plumb and square.
Secure with provided #10 sheet metal screws. NOTE: Some pictures shown are from diff erent
but similar style projects.
NOTE: Quick ratchet bar clamps to stepladder may be used to partially support the
initial panel until other panels can be permanently secured.
• Deliver components to erection site and segregate. Note identifi cation markings on each
panel and inside aluminum extrusions.
Note: Insertion of the wall panels into the base may be aided by utilizing a thin fl exible putty or
spackling knife to guide the panel into the track.
Note: Be very careful as sub-assemblies and wall sections can be very heavy, particularly the
basin and the rear wall section. Use dollies or mechanical means to carry items over any
distance.
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Fax (816) 796-3333
Tel (816) 796-2900
HEMCO Corporation
711 South Powell Road
Independence, MO 64056
R
21
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Independence, MO 64056
R
Drawings:








 
  
 
 



HEMCO Corporation






 
 
20
HEMCO
Laboratory Planning Solutions
www.HEMCOcorp.com
info@HEMCOcorp.com
Fax (816) 796-3333
Tel (816) 796-2900
HEMCO Corporation
711 South Powell Road
Independence, MO 64056
R
Drawings:



5
Note: Panels Are marked with Location Labels
HEMCO
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HEMCO Corporation
711 South Powell Road
Independence, MO 64056
R
Secure with #10 sheet metal screws.
Attach Panel (Right Side Walls A & B) to Back Wall
Section to (Right Side Back Wall)
Attach Panel (Center Back wall) to (Back Wall to Left
Wall Panels) with #10 sheet metal screws.
6
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Attach (Right Front Wall panel) to ( Right sidewall
panel A).
Attach Panel (Back Wall to Left Wall) to (Back Left
Sidewall A & B panels) with #10 sheet metal screws.
Attach (Left Front Wall panel) to ( Left sidewall panel
A).
Secure from back with provided #10 sheet metal
screws.
19
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Fax (816) 796-3333
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HEMCO Corporation
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Maintenance of the hood:
• For all composite surfaces use a general purpose non-abrasive cleaner, For glass surfaces use
a formula glass cleaner. (Windex, etc.). For painted or powder coated metal surfaces use a
general-purpose nonabrasive cleaner. For anodized surfaces use a general-purpose non-abrasive
cleaner. For acrylic surfaces use a mild detergent and soft damp cloth
• Keep the horizontal door track clean and clear of obstructions to ensure movable door operation.
• Explosion proof light fi xtures can accommodate 100 - 300 watt bulbs.
• Check to make sure that the duct and baffl e slots are free of obstructions.
• Check exhaust for correct airfl ow on a yearly basis.
1 Year Limited Warranty
(Eff ective 05.1.2014)
HEMCO warrants UniMax Enclosures for materials, and workmanship. HEMCO’s warranty shall be
for a period of (1) year from the date of sale to the original purchaser. HEMCO Corporation will
repair or replace products found to be defective in materials or workmanship within the period set
forth above, provided that:(a) the product has not been subjected to misuse, contamination, neglect,
accident, incorrect wiring, improper installation or servicing, or used in violation of instructions
furnished by HEMCO Corporation. And (b) as to any defects in materials or workmanship covered by
this warranty, the product has shall be repaired or altered by anyone authorized by HEMCO
Corporation, and (c) the serial number has not been removed, defaced or other wise changed, and
(d) HEMCO Corporation, does not assume the costs of removal and/or installation of the product or
any other incidental costs of removal and/or installation of the product or any other incidental costs
which may arise as a result of any defect in material or workmanship, and (e) upon discovery of
defect, Buyer shall notify HEMCO Corporation.
Any Warranty implied by law, including warranties of merchantability or fi tness, is in eff ect only for the
duration of the expressed warranties set forth above, no person is authorized to give any other
warranty, or to assume for HEMCO Corporation any other liability in connection with the sale of it’s
products; HEMCO Corporation shall not be liable for the loss of use, revenue, or profi t or for any
injury, or for any other consequential or incidental damages, buyer is not relying on seller’s judgement
regarding original buyer particular requirements, and has had an opportunity to inspect the product to
original buyer satisfaction.
This Warranty is in lieu of all other expressed or implied Warranties
This warranty gives you specifi c legal rights, and you may also have other rights, which vary, from
state to state.
18
The Fume Hood is often the primary control device for protecting laboratory workers when
working with toxic and/or fl ammable chemicals. OSHA’s Laboratory Standard (29 CF 1910.1450)
requires that fume hoods be maintained and function properly when used.
Before using the Fume Hood:
• Make sure that you understand the operation of the hood enclosure.
• You should be trained to use it properly.
• Know the hazards of the chemical you are working with; refer to the chemical (MSDS) Material
Data Safety Sheet if you are unsure.
• Ensure that the exhaust system is turned on for operation.
• Make sure that the doors are closed for operation. The hinged doors are open only when equipment
is being set up or when samples are being loaded.
When using the Fume Hood:
• Do not walk in or put your head inside the vertical plane of the hood door opening when fumes are
present.
• Use appropriate safety protection.
• Be sure that nothing blocks the airfl ow through the baffl es or through the air inlet grills.
• Elevate large equipment above the fl oor to allow air to fl ow underneath.
• Keep all materials inside the hood at least (8) inches from the door opening. When not working in the
hood, or when a process is in operation, keep the doors closed.
• Do not permanently store chemicals inside the hood.
• Promptly report any hood that is not functioning properly to your supervisor. The doors should be
closed and the hood “tagged” and taken out of service until repairs can be completed.
• When using extremely hazardous chemicals, understand your laboratory’s action plan in case an
emergency.
• Wipe up spills immediately.
• Minimize drafts and turbulence in front of the hood.
• Routinely validate airfl ow.
Laboratory Safety for Chemical Fume Hoods
HEMCO
Laboratory Planning Solutions
www.HEMCOcorp.com
info@HEMCOcorp.com
Fax (816) 796-3333
Tel (816) 796-2900
HEMCO Corporation
711 South Powell Road
Independence, MO 64056
R
7
HEMCO
Laboratory Planning Solutions
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info@HEMCOcorp.com
Fax (816) 796-3333
Tel (816) 796-2900
HEMCO Corporation
711 South Powell Road
Independence, MO 64056
R
Install Metal Door Frame To Left and Right Walls
Secure Metal Door Frame with 3/8” or 1/2 Anchors and
Nuts with Washers to the Floor.
Install Aluminum escutcheon On Top Edges of walls
Secure with provided #10 sheet metal screws.
Attach (Right Front Wall panel) to ( Right sidewall
panel A).
8
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Secure with provided #10 sheet metal screws.
Install Aluminum Door Frames (Left) and (Right) into Metal
door frame.
Note: Door Frame consists of (3) uprights and a Header.
Note: distance between fl oor mounting bolts is 77-5/8 inches
Secure Frame with provided #10 sheet metal screws, to
(Left Front Wall) and (Right Front Wall).
77-5/8”
77-5/8”
17
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HEMCO Corporation
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• Seal any air gaps and joints of the enclosure not previously sealed with silicone sealant.
Typical air gaps would be walls to ceiling, fl oor perimeter, etc.
• General clean up of site, installation of any other equipment, etc
• Note: All explosion proof electrical components are required to be wired by local certifi ed
electrician to comply with local codes.
Completed Unit
NOTE: Fire Suppression system requires certifi ed installer to connect and seal piping.
Contact HEMCO Corporation for local references.
16
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HEMCO Corporation
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Seal the wall to ceiling joint completely around the
perimeter of the hood with 100% silicon sealant.
NOTE: Ceiling panel can be set on the tines of a fork
truck and lifted to the proper height and
(hand over head) into fi nal position utilizing
stepladders inside and outside the enclosure
or can be passed (hand over head) from (2)
persons on the fl oor to (2)persons on separate
stepladders.
CAUTION: Roof Structure is not designed to
support more than 50-60 pounds
of Load
Secure upper (ceiling) connections with #10
machine bolt (interior) and nylon nuts (exterior)
Cover screw heads with #10 PVC cover caps.
Install Top Section of Light fi xture trough roof of ceiling
panel
Thread bottom section of Light fi xture into the top
section from inside the Hood
9
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711 South Powell Road
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R
Install (Small Header Piece above Left Door). Install (Small Header Piece above Right Door).
Install Right Ceiling panel # 5, into Aluminum
Escutcheons. Note: Ceiling Panels are Numbered 1
to 5, with #1 located on left over to # 5 on the right.
Install Aluminum escutcheon between each Ceiling
panel.
10
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Set the #4 Center ceiling panel in place, on the seat of
the “h” extrusions. Be careful of fl exing the ceiling panel
while setting it in place to avoid damage. Secure with
provided #10 sheet metal screws.
Set the #3 ceiling panel in place, on the seat of the
“h” extrusions. Light fi xtures are orientated to the front
of the enclosure and the exhaust outlet is at the rear.
Secure with provided #10 sheet metal screws.
Set the #2 ceiling panels in place, on the seat of the “h”
extrusions. Be careful of fl exing the ceiling panel while
setting it in place to avoid damage. Secure with pro-
vided #10 sheet metal screws.
Set the #1 Left ceiling panel in place, on the seat of the
“h” extrusions. Light fi xtures are orientated to the front
of the enclosure and the exhaust outlet is at the rear.
Secure with provided #10 sheet metal screws.
15
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Install: Doors Labeled ( Hinge Left Side Door & Left
Side Door Hinge) into Front Left Door Frame with
screws provided.
Install: Doors Labeled ( Hinge Right Side Door &
Right Side Door Hinge) into Front Right Door Frame
with screws provided.
14
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Install (Back Top # 5 Right) into Top Right Back wall
escutcheon.
Install (Back Top # 6 Center) into Top Center Back wall
escutcheon.
Install (Back Top # 7 Center Left) into Top Center Left
wall escutcheon.
Install Right and Left Front Post Electrical Strips
on front corner posts.
11
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View of Ceiling Panels from the top. Aluminum channel shown in position between ceiling
panels.
Install: Machine screws and locknuts to hold the ceiling
panels together.
12
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(Left Upper Baffl e) is lifted into place. Secure lower
connection with provided #10 sheet metal screws. (Center Upper Baffl e) is lifted into place. Secure lower
Connection with provided #10 sheet metal screws.
(Right Upper Baffl e) is lifted into place. Secure lower
connection with provided #10 sheet metal screws. Install: (Right Side Wall Top #4) into escutcheon on
top of (Right Side Wall panels A & B) 13
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HEMCO Corporation
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R
Install (Front Center Top #2) into Top Front wall
escutcheon. Install (Left Top Panel #1) into Top Front wall
escutcheon.
Install (Right Side Wall Top #4) into Top Right Front
escutheon.
Install: (Left Side Wall Top #4) into escutheon on top
of (Left Side Wall panels A & B)
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HEMCO UniFlow LE Installation, Operation & Maintenance Manual

Brand
HEMCO
Model
UniFlow LE
Type
Installation, Operation & Maintenance Manual
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