Sample Gas Conditioner – SGC4000
Clean Air Engineering, Inc. ................................................................................................. 1!
IMPORTANT!!! .................................................................................................................. 2!
1.!Introduction .................................................................................................................. 5!
2.!Theory of Operation ..................................................................................................... 6!
2.1.!Positive Pressure Option: ....................................................................................... 6!
2.2.!Thermoelectric (Peltier) Coolers: .......................................................................... 6!
2.3.!Sample Gas Heat Exchanger: ................................................................................ 6!
2.3.1.!Heat Exchanger Plate: ................................................................................... 6!
2.3.2.!Water Sump/Discharge System: ..................................................................... 7!
2.4.!Thermoelectric Cooler- Power Supply: ................................................................. 7!
2.4.1.!High Temperature Manual Reset Thermostat: ............................................... 7!
2.5.!Temperature Controller ......................................................................................... 7!
Table 2-1 Clean Air Engineering Express’ Default Settings ........................................... 8!
Table 2-2 Default Operating Parameters ......................................................................... 8!
Figure 2-1 Watlow Temperature Controller – Series 965 ............................................... 9!
3.!Unpacking and Installation ......................................................................................... 10!
3.1.!Unpacking: ........................................................................................................... 10!
3.2.!Installation: .......................................................................................................... 10!
3.2.1.!Sample Gas Connection: .............................................................................. 10!
3.2.2.!Heat Exchanger Water Sump Drain Connection: ........................................ 10!
Figure 3-1 Sample Gas Conditioner Component Location ........................................... 11!
4.!Operation .................................................................................................................... 12!
4.1.!Initial Parameter Setup: ....................................................................................... 12!
4.1.1.!Sample Gas Conditioner Operational Test: ................................................. 12!
4.2.!Setting Specific Sample Gas Temperature: ......................................................... 13!
4.3.!Setting Low Power Level for Thermoelectric Cooler: ........................................ 14!
5.!Routine Maintenance and Inspection ......................................................................... 14!
5.1.!Maintenance: ....................................................................................................... 15!
5.1.1.!Optional Pressure Pump Maintenance: ............................................................. 15!
5.1.2.!Heat Exchanger Maintenance: .......................................................................... 15!
5.1.3.!Sump Drain Peristaltic Pump Maintenance: ..................................................... 16!
6.!Troubleshooting .......................................................................................................... 17!
6.1.!Troubleshooting Flow Charts: ............................................................................. 17!
Figure 6-1 Electrical Troubleshooting Flow Chart ........................................................ 18!
Figure 6-2 Temperature Troubleshooting Flow Chart .................................................. 19!
Figure 6-3 Sump Drain Troubleshooting Flow Chart ................................................... 20!
Figure 6-4 Sample Gas Outlet Troubleshooting Flow Chart ......................................... 21!
Figure 6-5 Pressure Pump Troubleshooting Flow Chart ............................................... 22!
Figure 6-6 Water Intrusion Troubleshooting Flow Chart .............................................. 23!
Appendix A ........................................................................................................................ 24!
Parts List ............................................................................................................................ 24!
Figure A-1 Sample Gas Conditioner Schematic Diagram ............................................. 25!
Figure A-2 Water Intrusion Monitor Schematic Diagram ............................................. 26!
Figure A-3 Power Supply Schematic Diagram ............................................................. 27!