Follett C25R5A/W Installation guide

Category
Ice cube makers
Type
Installation guide
25 and 50 Series
Ice and Water Dispenser
Installation Manual
206649
10/00
C25T5A/W C50T5A/W
Cool Ideas For Ice Management
801 Church Lane • P.O. Box D, Easton, PA 18044
Toll-free (800) 523-9361 • (888) 2-FOLLETT
(610) 252-7301 • FAX (610) 250-0696 • www.follettice.com
H25T5A/W H50T5A/W
C25R5A/W C50R5A/W
H25R5A/W H50R5A/W F255A/W F505A/W
®
®
U
L
®
ICDI220
ICDI220
Attention installer
Follett ice dispensers enjoy a well-deserved reputation for excellent performance, long-term reliability, and outstanding
after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that you review this
manual before beginning to install the dispenser. This manual is designed to help you achieve a perfect installation.
Should you have any questions or require technical help at any time, please call our technical service group toll-free at
(800) 523-9361 or (888) 2-FOLLETT, or at (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is
found, notify your shipper immediately and contact Follett Corporation for help in filing a claim, if necessary.
Caution: Do
NOT tilt any freestanding model or icemaker unit further than 30° off vertical during uncrating or installation.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information
about the type and capacity of Follett ice dispensing equipment. Following is an explanation of model numbers:
Electrical specifications
Models with remote icemakers require separate circuit and disconnect for icemaker and dispenser
Icemaker Max. Fuse Dispenser Max. Fuse
Basic electrical 115/60/1 11.0 amps 20 amps 2.0 amps 15 amps
Alternate electrical 230/50/1 6.0 amps 15 amps .8 amps 15 amps
Freestanding models and models with integral icemakers require only one circuit and disconnect for unit
Total System Max. Fuse
Basic electrical 115/60/1 13.0 amps 20 amps
Alternate electrical 230/50/1 6.8 amps 15 amps
All models must be hard-wired. Equipment ground required. Electric disconnect(s) required within 10 ft. (3 m) of dispenser
for all freestanding models and all 25/50 Series dispensers with integral 5A/W icemakers; one disconnect each for
dispenser and icemaker for 25/50 Series dispensers with R5A/W remote icemaker.
C50T5A
Condenser type A = air cooled, W = water cooled
Icemaker capacity and refrigerant 5 = 400 lbs.(181 kg) /day, R22 refrigerant
Icemaker location R = remote icemaker; T = integral icemaker in top of cabinet.
Note: No letter is used to indicate icemaker located in base of freestanding units.
Approximate storage capacity in lbs.
Dispenser configuration C = countertop, H = wallhung, F = freestanding
Important cautions
Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at all
times. If access to this area is required, power to unit must be disconnected first.
Follett recommends a QC4-FL4S water filter system (order #AFSYSTMFL4S) be installed in icemaker inlet
water line.
Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
Countertop dispensers which sit on legs (not bolted to counter) can be inadvertently moved. Care should be taken
when operating and cleaning to avoid accidents.
!
ICDI220
Ambient specifications
Air Temp 100° F/38°C Max. 50°F/10°C Min. (Best performance below 80˚F/27˚C)
Water Temp 90°F/32°C Max. 40°F/4°C Min. (Best performance below 70˚F/21˚C)
Water Pressure 70 P.S.I. Max. 10 P.S.I. Min.
Plumbing
C25/50 with H25/50 with C25/50 with H25/50 with F25/50
remote icemaker remote icemaker integral icemaker integral icemaker
Dispenser drain 3/4" FPT 3/4" ID tubing 3/4" FPT 3/4" ID tubing 3/4" FPT
Icemaker drain 1/2" MPT 1/2 MPT ––3/8" FPT
Dispenser water inlet 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT
Remote IM water inlet 1/4" FPT 1/4" FPT ––
Cond. inlet w/c only 3/8" FPT 3/8" FPT 1/2" FPT 1/2" FPT 3/8" FPT
Cond. drain w/c only 1/2" FPT 1/2" FPT 1/2" FPT 1/2" FPT 1/2" FPT
Note: Water shut-off recommended within 10 feet (3 m) of dispenser.
Drain to be hard piped and insulated, and maintain at least 1/4" per foot (6 mm per 30.4 cm run) of slope.
Field wiring diagrams
Freestanding dispensers, countertop and wallhung dispensers with integral icemakers
Countertop and wallhung dispensers with remote icemakers
2
X
X
Electric Power Source
Standard electrical - 115V, 1 Ph, 60 Hz,
max. fuse size 20 amps
Alternate electrical - 230V, 1 Ph, 50 Hz,
max. fuse size 15 amps
BW
GND
GRN
GND
GRN
B
W
R
LEGEND
WIRENUT
X
EQUIPMENT
GROUND
B - BLACK
W - WHITE
R - RED
GRN - GREEN
DISPENSER
JUNCTION BOX
FIELD WIRING DIAGRAM IS
INTENDED TO AID ELECTRICIAN
OR TECHNICIAN IN UNDERSTANDING
HOW EQUIPMENT WORKS. ALL FIELD
WIRING MUST BE INSTALLED IN
ACCORDANCE WITH NEC AND LOCAL
ELECTRICAL CODES.
IMPORTANT
FUSED
DISCONNECT
X
X
Electric Power Source
Standard electric - 115V, 60 Hz, 1 Ph,
Max. fuse size per circuit - 15 amps
Alternate electric - 230V, 50 Hz, 1 Ph
Max. fuse size per circuit - 15 amps
BW
GND
GRN
GND
GRN
W
B
W
R
LOWER ICEMAKER
JUNCTION BOX
(BIN SIGNAL)
B
FUSED
DISCONNECT
LEGEND
WIRENUT
X
EQUIPMENT
GROUND
B - BLACK
W - WHITE
R - RED
GRN - GREEN
DISPENSER
JUNCTION BOX
FIELD WIRING DIAGRAM IS INTENDED TO AID ELECTRICIAN
OR TECHNICIAN IN UNDERSTANDING HOW EQUIPMENT WORKS.
ALL FIELD WIRING MUST BE INSTALLED IN ACCORDANCE WITH
NEC AND LOCAL ELECTRICAL CODES.
IMPORTANT
X
B
W
X
GND
GRN
W
GND
GRN
UPPER ICEMAKER
JUNCTION BOX
(POWER)
B
FUSED
DISCONNECT
Electric Power Source
ICDI220
Installation procedures
Installing freestanding dispensers
1. Carefully tip dispenser back to
expose underside and block up in
place.
2. Remove legs from shipping box
(taped to drain pan of dispenser) and
screw into dispenser bottom, taking
care to seat legs securely against
underside of dispenser.
3. Position unit in desired location and
adjust bullets on legs to level in both
directions.
4. Remove front cover of base section
and unblock shipping tie-down
securing icemaker to dispenser base.
5. Make final connections.
3
18.125"
46 cm
10.5" (26.7 cm)
9.75"
24.8 cm
15"
38.1 cm
1/2" FPT
condenser
drain (water
cooled only)
3/8" FPT
icemaker drain
(water cooled only)
3/8" FPT
condenser inlet
(water cooled only)
5.5" (14 cm)
3.5"
8.9 cm
electrical
connection
box
electrical entrance
9.25"
23.5 cm
3/4" FPT
dispenser drain
3/8" FPT
icemaker drain
(air cooled only)
28.5"
72.4 cm
3/8" FPT
water inlet
10"
25.4 cm
38"
96.5 cm
access
panel
34"
86.4 cm
Rear connections Freestanding models
Before you begin
All dispensers must be installed level in both directions to ensure proper operation.
Required service and ventilation clearances:
Models with integral icemakers (in top of cabinet) 6" (15.2 cm) on right side of dispenser and at top.
Models with remote icemakers 12" (30.5 cm) at top.
Freestanding models 12" (30.5 cm) at top and 4" (10.2 cm) at back.
All countertop and wallhung dispensers provide the option of taking utilities out the bottom or back of the
dispenser. See counter cut-out drawings for bottom exiting utilities on units with and without drain pans. For
installations where utilities will exit through back of dispenser, refer to back view drawings.
Wallhung models are designed for use above sinks or custom drain pans and are not normally equipped
with integral drain pans.
(Center of sink should be 19.5" (49.5 cm) from back wall.) Connection of utilities through
the back for wallhung units is the same as shown in drawings for countertop models except that the 3.25" (8.3 cm)
high drain pan is absent.
Note: Electrical connection box can
also be accessed through front of
dispenser by removing front cover,
black plastic chute cover and
stainless splash panel.
Do NOT tilt unit further
than 30° off vertical.
!
Shaded
areas
indicate
internal
connections
ICDI220
Installing countertop dispensers without legs
1. For units where utilities will exit through back of dispenser, remove cap from drain fitting on back of unit and install
cap on fitting tee inside dispenser.
2. Position dispenser in desired
location, mark dispenser outline on
counter, and remove dispenser.
3. Regardless of how utilities will be
connected, drill four (4) holes in
counter to anchor dispenser to
counter (see figures above).
4. For units with utilities exiting
through counter, make appropriate
counter cut-out as shown above.
5. Apply a thick bead - approximately
1/4" (6 mm) diameter - of NSF
listed silicone sealant (Dow-
Corning RTV-732 or equivalent)
1/4" (6 mm) inside marked outline
of dispenser.
6. Carefully lower dispenser on counter in
proper position and secure to counter with four (4) bolts.
7. Smooth excess sealant around outside of dispenser.
8. If dispenser has remote icemaker and unit is equipped with water station accessory, make water connection for water
station inside dispenser as indicated.
9. Make final connections. Proceed with instructions for installing remote or integral icemakers as appropriate.
23.0625"
586 mm
. 375"
10 mm
10.5"
267 mm
.5" (13 mm) to
cutout
16.75"
425 mm
21"
533 mm
2.125"
54 mm
.375"
diameter -
4 places
9" x 14"
229 mm x 356 mm
cutout
1.5626"
40 mm
10.5"
267 mm
.5" (13 mm) to
cutout
.375"
diameter -
4 places
9" x 14"
229 mm x 356 mm
cutout
20.125"
(511 mm)
21" (533 mm)
12.5"
318 mm
19"
483 mm
6" min.
152 mm
2.5"
(64 mm)
Counter cut-out for units with drain pan
Counter cut-out for units without drain pan
electrical
connection
6.125"
15.6 cm
5.156"
13.1 cm
10.5"
26.7 cm
14.75"
37.5 cm
3/4"
FPT drain
plumbing
connection
access
panel
junction box
Rear connections Countertop
models with integral icemakers
electrical
connections
6.125"
15.6 cm
5.156"
13.1 cm
ice transport
tube
10.5"
26.7 cm
14.75"
37.5 cm
3/4"
1.9 cm
FPT drain
plumbing
connection
access
panel
junction box
Rear connections Countertop
models with remote icemakers
4
Counter cut-outs
Note: Electrical connection box can also be accessed through front of dispenser by removing front cover, black plastic
chute cover and stainless splash panel.
Shaded
areas
indicate
internal
connections
ICDI220
Installing countertop dispensers with legs accessory
1. For units where utilities will exit through back of dispenser, loosen rear-most clamp connecting PVC drain line to
flexible tubing, rotate line 180˚ so unused opening of tee fitting faces up, tighten clamp and cap unused tee opening
with plastic cap provided.
2. Fasten two (2) narrow U-shaped channels to underside of dispenser with four (4) 1/4-20 screws supplied. Channels
should be installed with flanges facing up into bottom of dispenser.
3. Use supplied six (6) 8-32 sheet metal screws to attach larger U-shaped metal filler piece to underside of dispenser
between installed flanges. Knock-out holes in this filler should be toward rear of dispenser.
4. Screw legs to channels and tighten securely.
5. Make final connections.
6. If unit is equipped with water station accessory, make water connection for water station inside dispenser as
indicated.
7. Proceed with instructions for installing remote icemaker.
Installing countertop dispensers with base stand accessory
1. Install supplied flanged legs, being sure to seat securely against bottom of base stand.
2. Position base stand in desired location.
3. Adjust legs to level base stand from left to right and front to back.
4. Mark floor for holes that will be drilled to anchor unit.
Steps 5 through 14 required only to reverse door orientation.
5. Lift door off hinge pins.
6. Relocate door hinges by using alternate door holes provided.
7. Remove hinges from base stand.
8. Remove plug from one end of hinges and reinstall plug in opposite end of hinges.
9. Reinstall hinges in threaded holes on opposite side of base stand, countersunk side out.
10. Reposition door on hinges.
11. Remove screws from each of two (2) striker plates.
12. Reinstall striker plates on opposite side of base stand, but do not tighten screws.
13. Close door.
14. Reach inside base from top to align striker plates with magnets and tighten screws to secure.
All units
15. Slide base stand away from its location and drill holes for 1/4" anchoring bolts appropriate to floor material
(anchoring bolts not supplied.)
16. Return base stand to its intended location and anchor base stand through flanged legs into floor with 1/4" bolts.
17. Position dispenser on top of base stand and install supplied spacers between top of base stand and under cage
nuts on bottom of dispenser.
18. Using supplied 1/4" screws, secure dispenser to base stand through top of base stand into cage nuts on bottom of
dispenser.
19. Connect utilities.
20. Refer to installation instructions provided with dispenser and proceed with installation of icemaker.
5
Note: Electrical connection box can also be accessed through front of dispenser by removing front cover,
black plastic chute cover and stainless splash panel.
Only models with remote icemakers can be installed on legs. Legs cannot be used with
models equipped with integral icemakers (icemaker in top of cabinet).
!
To avoid possible tipping and resulting injuries, securely bolt base stand to floor through
flanged legs provided. 1.5" (3.8 mm) clearance required on hinge side of cabinet to allow
door to fully open.
!
ICDI220
Installing 25 and 50 Series wallhung dispensers
1. For all 25 and 50 Series wallhung dispensers, install supplied wall bracket
with six (6) 3/8" dia. fasteners as shown in diagrams below. (Note
that three holes are available at each fastening site to allow capture
of studs/support within wall.)
Steps 2 - 3 are required for Models H25T5A/W and H50T5A/W only.
2. For models with integral icemakers only (models H25T5A/W and
H50T5A/W), use straight edge to position filler strip flush with top
edge of wall bracket.
3. Fasten filler strip to wall as shown in drawings on page 7.
4. For all models, cut utility hole in wall using wall bracket as template.
5. Lift dispenser onto wall bracket, positioning unit such that hook on
back of dispenser is captured by wall bracket support angle.
6. Install four (4) 1/4-20 screws through bottom of wall bracket into
bottom of dispenser to secure dispenser.
7. To gain access for final connections, remove access plate in bottom
of wall bracket.
8. If dispenser has remote icemaker and unit is equipped with water
station accessory, make water connection for water station inside
dispenser as indicated.
9. Proceed with instructions for installing remote or topmounted
icemaker as appropriate.
19 3/8"
Min. distance to
front of sink = 23"
2.75"
7 cm
CL utility
entrance
H25T5A/W
30.625"
77.8 cm
H50T5A/W
34.625"
88 cm
24.75
17"
43.2 cm
49.2 cm
(58.4 cm)
62.9 cm
H25T5A/W
44.375"
112.71 cm
H50T5A/W
48.375"
122.9 cm
Support angle and
hook detail
Side view and angle detail for wallhung units
with integral icemakers (in top of cabinet)
(Wallhung units with remote icemakers will not
require installation of a filler strip above support
angle and hook.)
Wall stud
16"
406 mm
3.40625" (87 mm)
11.4375"
291 mm
4.59375"
125 mm
utility cutout
3.5"
89 mm
1.28125"
33 mm
25.625"
651 mm
9.5"
241 mm
Wall Bracket
support angle
3/8"
fasteners (6 sites)
9.5"
241 mm
Wall stud
16"
406 mm
3
.40625" (87 mm)
11.4375"
291 mm
4.59375"
125 mm
utility cutout
3.5"
89 mm
1.28125"
33 mm
29.625"
752 mm
11.5"
292 mm
Wall Bracket
support angle
3/8"
fasteners (6 sites)
11.5"
292 mm
H25R5A/W mounting dimensions H50R5A/W mounting dimensions
6
Note: Electrical connection box can also be accessed through
front of dispenser by removing front cover, black plastic chute
cover and stainless splash panel.
Caution: Do NOT rest dispenser weight on
bottom front edge of wall bracket.
!
ICDI220
Installing remote icemaker (Models C25R5A/W, C50R5A/W, H25R5A/W, H50R5A/W)
When 10 feet (3 m) or less of ice transport tube is required to carry ice from evaporator port to dispenser, the unit will be
shipped with one end of tube already installed in mounting bracket of dispenser. For runs that exceed 10 feet (3 m) the
tubing is not mounted and requires a different installation procedure. Refer to appropriate section below for your specific
installation.
Units shipped with standard 10 feet (3 m) of ice transport tube
1. Position icemaker in desired location.
2. Refer to R5A/W Installation Manual (Form #206428) packed with icemaker for installation instructions, restrictions on
ice transport tube run and ventilation requirements for remote icemakers.
Units shipped with more than 10 feet (3 m) of ice transport tube
1. Remove top and rear access panel from dispenser.
2. Run end of ice transport tube with 3/16" (1.9 mm) hole through right hand knockout in back of dispenser or through
counter into bottom of dispenser, being careful to avoid any
bends with less than a 6" (15.2 cm) radius.
3. Insert tube in internal chase in rear inside corner of dispenser
(right side as you face rear of dispenser) and push up into
storage area.
4. Push 3/16" (5 mm) hole near end of tube into engaging pin on
ice tube bracket (see drawing at right).
5. Install supplied insulation to run of transport tube required for
your site, leaving approximately 2" (5.1 cm) of tube exposed
at free end.
6. Check that insulated tube runs continuously uphill to
dispenser with no dips.
7
20.625"
524 mm
16"
406 mm
1.0625"
27 mm
2.3125"
59 mm
3.40625" (87 mm)
11.4375"
291 mm
4.59375"
125 mm
utility cutout
3.5"
89 mm
1.28125"
33 mm
25.625"
651 mm
9.5"
241 mm
44.25"
1124 mm
Wall Bracket
support angle
3/8" (10 mm)
fasteners (6 sites)
wall stud
filler strip
9.5"
241 mm
20.625"
524 mm
16"
406 mm
1.0625"
27 mm
2.3125"
59 mm
3.40625" (87 mm)
11.4375"
291 mm
4.59375"
125 mm
utility cutout
3.5"
89 mm
1.28125"
33 mm
29.625"
752 mm
11.5"
292 mm
48.25"
1226 mm
Wall Bracket
support angle
3/8" (10 mm)
fasteners (6 sites)
wall stud
filler strip
11.5"
292 mm
H50T5A/W mounting dimensionsH25T5A/W mounting dimensions
1"
2.5 cm
Capillary
tube
Ice
tube
Engaging pin
Ice tube
bracket
Back wall
3/16"
1.9 mm
hole in
ice tube
See R5A/W Installation Manual (Form #206428) for critical installation instructions for
remote icemakers. Failure to comply with these instructions will result in poor
performance and void warranty.
!
ICDI220
7. Place free end of tube in cup of hot water to soften, slip supplied hose clamp onto tube and push tube onto exit port
of evaporator. DO NOT TWIST HOSE WHEN SECURING TO EVAPORATOR.
8. Fasten tube on port with hose clamp, being sure that clamp is positioned on evaporator side of flange.
9. Tighten clamp.
Installing integral icemaker (in top of dispenser cabinet)
1. Remove two screws located under front access panel of dispenser.
2. Pull bottom of access panel forward and lift off.
3. Remove icemaker top and louvered panel from right side of icemaker.
4. Remove hold down bracket from front of icemaker base.
5. Lift icemaker onto dispenser top and slide into position, compressor end first,
locating icemaker flush with front of dispenser.
6. Reinstall hold down bracket on front of icemaker.
7. Remove ice transport tube from evaporator nozzle.
8. Insert loose end of ice transport tube into bracket and pull up to seat (see drawing).
9. Push ice transport tube onto compression nozzle and secure with hose clamp.
10. Push transport tube behind clip on float bracket to prevent contact with fan blades.
11. Place end of drain hose in hot water to soften and connect to elbow attached
to evaporator drain line.
12. Connect electric twist locks.
13. Connect plastic water line to fitting at float tank.
14. Reinstall side panel and top on icemaker.
15. Reinstall front access panel on dispenser.
Cleaning and sanitizing before use
Using solutions below, clean and sanitize storage area of dispenser before starting up unit.
Solution A: Prepare cleaning solution (200 ppm of available chlorine content) of Ecolab Mikro-chlor Cleaner
or equal chlorinated detergent. Cleaning solution temperature must be at 75˚F 125˚F (24˚C
52˚C).
Solution B: Prepare sanitizing solution (50 ppm of available chlorine content) of Ecolab Mikro-chlor Cleaner
or equal chlorinated detergent. Sanitizing solution temperature must be at 75˚F 125˚F (24˚C
52˚C).
1. Working inside storage area, remove center thumbscrew from dispense wheel, tilt wheel up toward back to clear
baffle and lift wheel out.
2. Wipe all bin and wheel surfaces with Solution A .
3 Rinse thoroughly with clear, potable water.
4. Wipe with Solution B to sanitize.
5. Reinstall dispense wheel.
Start-up
1. Clean and sanitize ice storage area of dispenser in accordance with instructions above before making ice.
2. Turn on icemaker and begin to make ice (icemaker should start within 45 seconds with power and bin signal
supplied).
3. After approximately 30 minutes, test dispenser for proper dispensing.
Ice tube
Ice tube
bracket
Plate
Gasket
Ice
deflector
Icemaker
base
Cap tube
bracket
Mounting pin
8
Dispensers with integral icemakers cannot be mounted on legs. They must be bolted to
counter. Use gloves or a cloth when lifting icemaker to protect hands from sheet metal
edges.
Warning: Disconnect power before cleaning dispenser.
!
ICDI220
ICDI220
206649
10/00
Cool Ideas For Ice Management
801 Church Lane P.O. Box D, Easton, PA 18044
Toll-free (800) 523-9361 (888) 2-FOLLETT
(610) 252-7301 FAX (610) 250-0696 www.follettice.com
®
®
U
L
®
ICDI220
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Follett C25R5A/W Installation guide

Category
Ice cube makers
Type
Installation guide

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