Axial AX010 Series Operating instructions

ADDRESS

2230BrushCollegeRoad

Decatur,IL62526

Phone:217‐423‐6001

Fax:217‐422‐1049

E‐mail:[email protected]

Standard Operating Manual

AX010 Series Turntables

www.AxialIndustrialTurntables.com

Ta b l e o f C o n t e n t s

I. ImportantPrecauons∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙4

II. InstallaonandStart‐Up∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙4

III. Speciﬁcaons∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙5

IV. DescriponofEquipment∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙6

V. OperangInstrucons∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙6

VI. Maintenance∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙7

VII. Troubleshoong∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙7

VIII. SpareParts∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙7

IX. LimitedWarranty∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙8

Standard Operating Manual

AX010‐MANUAL|4

I. Important Precautions

ReadthefollowingsafetyprecauonsbeforeoperangorservicingyourAxialIndustrial

Turntable:

 LockouttheelectricalBEFOREanyserviceormaintenanceispreformedtothis

equipment.

 Preventpersonnelfromleaningonequipmentandcontainersorplacementof

arms,hands,legsoranybodilymemberinpinchpointareasthroughoutthe

system.

 Instructpersonnelintheproperplacementofproductontheturntable.Failureto

placecontainersorloadsintheengineeredlocaonsmayhindertheoperaonof

theturntableorcausestructuraldamage.

 Placestopbarriersattheforktruckloadingarea(s)topreventdamagetoturntable.

 Neveroperatetheturntablewithouttheprovidedcoversandguardsproperly

installed.

 Neverwalkorclimbintoorontotheturntablewhileitisinmoon.

 Neveroperatesystemsensorsbyhand.

 Neverrestorepowerorairpressuretothecontrolsystemwithoutﬁrstclearingthe

turntableofpersonnel,toolsorotherobstrucons.

 NeveraltertheequipmentinanywayunlessauthorizedbyaqualiﬁedAxial/Align

ProduconSystemsemployee.

II. Installation and Start-Up

1. Reviewthespeciﬁcaons secontobecomefamiliarwiththefeaturesofthis

equipment.

2. Inspecttheequipmentforpossibledamageinshipmentorunpacking.Pleasecontact

Axial/AlignProduconSystemsifthereisanydamagetotheunitthatmayhinderthe

operaon.

3. Beforeliingtheturn

table,ensurethattheshi

ppingboltsareinplaceandghtened

down.

4. LitheturntableONLYusingthe¾‐10UNCliingholesprovidedulizinga4‐point

slingorchainarrangementandsuitableliingeyes,sizedfortheload.

AX010 Series Turntables

AX010‐MANUAL|5

Installation and Start-Up (Cont.)

5. Placetheunitinthedesiredlocaononaclean,level,ﬂatﬂoor.

a.Sweeptheﬂoorareatoremovedirtanddebris.

b.Theﬂoormustbelevelandﬂatwithin±1/8”overa10’span.Floorundulaons

outsidethisspeciﬁcaonmayimpacttheoperaonoftheturn

tableandshould

beremedied.Theturntablebaseneedstobefullysupportedunderneathto

transfertheloading.

c.Theﬂoormustbeaconcretesurfaceorequivalentthatiscapableofsupporng

theloadoftheturntableplustheloadoftheproduct.

6. Drilltheﬂoorattheholelocaonsontheouteredgeofth

eturntablebaseplate.

7. Install1”diameterconcreteanchors(epoxystudanchorsarepreferredinconcrete)

orsuitableequivalenttosecuretheturntablebasetotheﬂoor.Thereare16holes.

8. Ifequipped,posionthecontrol

standinthedesiredlocaonandlagtotheﬂoor

usingsuitableanchors.

9. Installelectricalcontrollinestomotor,brake,andencoder.Conneconsareall

locatedonthedrivemotor.

10. Connectthe480voltelectricalsupplylinetothecontrolstandenclosure.

III. Specifications

Model Diameter Capacity (lbs.) Height Speed Shipping

Weight

Electrical

Supply

AX010‐048 48in. 150,000 30⅝in.

0–1RPM

2,500lbs. 480V,3phase

AX010‐060 60in. 150,000 30⅝in.

0–1RPM

3,500lbs. 480V,3phase

AX010‐072 72in. 150,000 30⅝in.

0–1RPM

4,200lbs. 480V,3phase

AX010‐084 84in. 150,000 30⅝in.

0–1RPM

5,000lbs. 480V,3phase

AX010‐096 96in. 125,000 30⅝in.

0–1RPM

5,800lbs. 480V,3phase

AX010‐108 108in. 100,000 30⅝in.

0–1RPM

6,600lbs. 480V,3phase

AX010‐120 120in. 100,000 30⅝in.

0–1RPM

7,400lbs. 480V,3phase

Standard Operating Manual

AX010‐MANUAL|6

IV. Description of Equipment

Thisequipmentconsistsofa48”‐120”diameter(dependingonmodelnumber)

mechanicalturntablefor360°rotaon.Theturntablerotatesonamechanicalcenter

bearingwithanexternalgear.Aposionalencoderismountedontheendofthemotor

aerthemotorbrake.

Reference Drawings

AxialDrawingNumber  Descripon

B07‐0144Sht1&2  TurntableAssembly

ASY0143MechanicalTurntableAssembly

EMDL0004ElectricalControls

V. Operating Instructions

Operaon:

Controlofrotaonisbycustomer‐suppliedPLCandprogram.Manualoperaoncan

bedonewithoutthePLCbythefollowing:

Operangsystem:

1. Brake

a.Auto–brakewillbeengagedonlybythecustomer’scontrolsystem.

b.Oﬀ–manualbrakeisdisengaged.

c.ON–enga

gebrake.

DONO

TENGAGEBRAKEwhenmotorisrunning.Thiswhyitisakeyswitch.

2. Drive

a.PlugdisplayintoexternalportandconnectEthernetcabletodrive.

b.Turnon.

c.Putdriveintolocalcontrolmode.

d.Operateaccordingtomanual.

AX010 Series Turntables

AX010‐MANUAL|7

VI. Maintenance

Interval Inspection Corrective Action

Lubricate main drive gear and

pinion with gear lube.

Grease with EP1 by brushing

or wiping onto gear.

Inspect drive gear for wear or

looseness.

Repair as required.

Inspect base lag-down bolts for

tightness.

Repair as required.

Inspect turntable for cracks. Repair as required.

Check gear reducer oil level.

Fill as required.

Every 6 months

Lubricate center bearing with

EP grease.

Grease zerks are accessible

from the outside.

Every 3 months

VIII. Recommended Spare Parts

Problem Cause Corrective Action

Gear reducer not working or damaged.