LG UU09W Installation guide

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Installation guide

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INSTALLATION MANUAL
AIR
CONDITIONER
www.lg.com
High Efficiency Inverter
Original instruction
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly.
Ɠ This product contains Fluorinated Greenhouse Gases. (R410A)
[
Representative
] LG Electronics Inc. EU Representative : LG Electronics European Shared
Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu,
Changwon-si, Gyeongsangnam-do, KOREA
P/NO : MFL67855401
ITALIANO ESPAÑOL
FRANÇAIS
DEUTSCH
ΕΛΛΗΝΙΚΆ
ČEŠTINA
NEDERLANDS
POLSKI
LIMBA ROMÂNĂ
ENGLISH
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 1
2
Air Conditioner Installation Manual
TABLE OF CONTENTS
Safety Precautions .....3
Installation of Indoor,
Outdoor unit................7
The indoor unit
installation.................10
Remote controller
installation.................25
Wiring connection ....29
Connecting Pipes to
the Indoor Unit ..........31
Installation to
decorative panel .......33
Indoor unit drain
piping .........................34
Test running ..............41
Optional operation....43
Connecting cable
• Four Type "A" Screw
• Hanging Bolt
(W 3/8 or M10 length 650mm)
• Pipes: Gas side
Liquid side
• Insulated drain hose
• Additional Drain hose
Inner Dia
Cassette type.............32mm
Duct type....................25mm
• Additional drain pipe
(Convertible type)
(Outer diameter .....15.5mm)
Level
Screw driver
Electric drill
Hole core drill (ø70mm)
• Flaring Tools set
• Torque Wrenches
• Hexagonal Wrench (4mm, 5mm)
• Gas-leak detector
Owner’s Manual
Thermometer
Installation
Requirements
Required Parts Required Tools
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 2
Safety Precautions
Installation Manual 3
ENGLISH
To prevent the injury of the user or other people and property damage, the following instructions
must be followed.
n Be sure to read before installing the air conditioner.
n Be sure to observe the cautions specified here as they include important items related to safety.
n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
n The meanings of the symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
n Installation
Be sure not to do.
Be sure to follow the instruction.
Safety Precautions
Always perform
grounding.
• Otherwise, it may cause
electrical shock.
Don’t use a power
cord, a plug or a loose
socket which is dam-
aged.
• Otherwise, it may cause
a fire or electrical shock.
For installation of the
product, always con-
tact the service center
or a professional instal-
lation agency.
• Otherwise, it may cause
a fire, electrical shock,
explosion or injury.
Securely attach the
electrical part cover to
the indoor unit and the
service panel to the
outdoor unit.
• If the electrical part
cover of the indoor unit
and the service panel of
the outdoor unit are not
attached securely, it
could result in a fire or
electric shock due to
dust, water, etc.
Always install an air
leakage breaker and a
dedicated switching
board.
• No installation may
cause a fire and
electrical shock.
Do not keep or use
flammable gases or
combustibles near the
air conditioner.
• Otherwise, it may cause
a fire or the failure of
product.
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4
Safety Precautions
Do not share the outlet
with other appliances.
• It will cause an electric
shock or a fire due to
heat generation.
Do not use the
damaged power cord.
• Otherwise, it may cause
a fire or electrical shock.
Do not modify or
extend the power cord
randomly.
• Otherwise, it may cause
a fire or electrical shock.
Take care so that the
power cord may not be
pulled during operation.
• Otherwise, it may cause
a fire or electrical shock.
Unplug the unit if
strange sounds, smell,
or smoke comes from it.
• Otherwise, it may cause
electrical shock or a fire.
Keep the flames away.
• Otherwise, it may cause
a fire.
n Operation
Use caution when unpacking and
installing.
• Sharp edges may cause injury.
Use a vacuum pump or Inert
(nitrogen) gas when doing leakage
test or air purge. Do not compress
air or Oxygen and Do not use
Flammable gases. Otherwise, it may
cause fire or explosion.
• There is the risk of death, injury, fire or
explosion.
Ensure that an
installation frame of the
outdoor unit is not
damaged due to use
for a long time.
• It may cause injury or an
accident.
Do not disassemble or
repair the product
randomly.
• It will cause a fire or
electrical shock.
Do not install the
product at a place that
there is concern of
falling down.
• Otherwise, it may result
in personal injury.
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 4
Installation Manual 5
Safety Precautions
ENGLISH
Take the power plug
out if necessary,
holding the head of the
plug and do not touch
it with wet hands.
• Otherwise, it may cause
a fire or electrical shock.
Do not use the power
cord near the heating
tools.
• Otherwise, it may cause
a fire and electrical
shock.
Do not open the
suction inlet of the
indoor/outdoor unit
during operation.
• Otherwise, it may
electrical shock and
failure.
Do not allow water to
run into electrical
parts.
• Otherwise, it may cause
the failure of machine or
electrical shock.
Hold the plug by the
head when taking it
out.
• It may cause electric
shock and damage.
Never touch the metal
parts of the unit when
removing the filter.
• They are sharp and may
cause injury.
Do not step on the
indoor/outdoor unit
and do not put
anything on it.
• It may cause an injury
through dropping of the
unit or falling down.
Do not place a heavy
object on the power
cord.
• Otherwise, it may cause
a fire or electrical shock.
When the product is
submerged into water,
always contact the
service center.
• Otherwise, it may cause
a fire or electrical shock.
Take care so that children may not step on the outdoor unit.
• Otherwise, children may be seriously injured due to falling down.
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 5
6
Safety Precautions
n Installation
Install the drain hose to
ensure that drain can
be securely done.
• Otherwise, it may cause
water leakage.
Install the product so
that the noise or hot
wind from the outdoor
unit may not cause any
damage to the
neighbors.
• Otherwise, it may cause
dispute with the
neighbors.
Always inspect gas
leakage after the
installation and repair
of product.
• Otherwise, it may cause
the failure of product.
Keep level parallel in installing the
product.
• Otherwise, it may cause vibration or
water leakage.
Please install safely at a place that
can sufficiently endure the weight of
the product.
• If the strength is not sufficient, the
product may fall and cause injury.
n Operation
Avoid excessive
cooling and perform
ventilation sometimes.
• Otherwise, it may do
harm to your health.
Use a soft cloth to
clean. Do not use wax,
thinner, or a strong
detergent.
• The appearance of the
air conditioner may
deteriorate, change
color, or develop surface
flaws.
Do not use an
appliance for special
purposes such as
preserving animals
vegetables, precision
machine, or art articles.
• Otherwise, it may
damage your properties.
Do not place obstacles around the flow inlet or outlet.
• Otherwise, it may cause the failure of appliance or an accident.
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Installation of Indoor, Outdoor Unit
Installation Manual 7
ENGLISH
Installation of Indoor, Outdoor Unit
1. Indoor unit
Cassette type
• There should not be any heat source or steam
near the unit.
• There should not be any obstacles to prevent
the air circulation.
• A place where air circulation in the room will
be good.
A place where drainage can be easily obtained.
• A place where noise prevention is taken into
consideration.
Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from
the wall, ceiling, or other obstacles.
• The indoor unit must keep the maintenance
space.
Duct type
• The place shall easily bear a load exceeding
four times the indoor unit’s weight.
• The place shall be able to inspect the unit as
shown the figure.
• The place where the unit shall be leveled.
• The place shall allow easy water
drainage.(Suitable dimension “H” is necessary
to get a slope to drain as figure.)
• The place shall easily connect with the
outdoor unit.
• The place where the unit is not affected by an
electrical noise.
• The place where air circulation in the room will
be good .
• There should not be any heat source or steam
near the unit
You need to select adequate installation location considering the following conditions, and make
sure to acquire the consent of the user.
Selection of the best location
Unit:cm
Ceiling
Ceiling Board
Ceiling Board
30 or more
Above 250
330 or less
100
or more
50 or
more
50 or
more
30 or less
Floor
H
600600
Top view
(unit: mm)
Front view
Front
Inspection hole
(600X600)
Control box
1000
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8
Installation of Indoor, Outdoor Unit
Convertible type
• Do not have any heat or steam near the unit.
• Select a place where there are no obstacles in
front of the unit.
• Make sure that condensation drainage can be
conveniently routed away.
• Do not install near a doorway.
• Ensure that the interval between a wall and
the left (or right) of the unit is more than
20cm.
• Use a stud finder to locate studs to prevent
unnecessary damage to the wall.
• There should not be any heat source or steam
near the unit.
• There should not be any obstacles to prevent
the air circulation.
• A place where air circulation in the room will
be good.
• A place where drainage can be easily
obtained.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from
the wall, ceiling, or other obstacles.
Take the air conditioner weight into account and
select a place where noise and vibration are
minimum.
Select a place so that the warm air and noise
from the air conditioner do not disturb neighbors.
• Place that can sufficiently endure the weight
and vibration of the outdoor unit and where
even installation is possible.
• Place that has no direct influence of snow or rain
• Place with no danger of snowfall or icicle drop
• Place without weak floor or base such as
decrepit part of the building or with a lot of snow
accumulation
2. Outdoor unit
If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat
radiation from the condenser is not restricted.
• Ensure that the spaces indicated by arrows around front, back and side of the unit.
• Do not place animals and plants in the path of the warm air.
More than
20cm
More than eye-level
More than
20cm
R
R
More than
20cm
More than
20cm
(Ceiling installation)
(Floor/Wall installation)
More than 20cm
More than 5cm
More than 20cm
More than 20cm
More than 5cm
More than 20cm
More than
30cm
More than 30cm
More
than 60cm
More than 60cm
More than
70cm
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 8
Installation of Indoor, Outdoor Unit
Installation Manual 9
ENGLISH
3. Piping length and the elevation
Outdoor unit
Indoor unit
A trap is not necessary when the
outdoor unit is installed in a higher
position than the indoor unit.
CAUTION:
• Rated performance for refrigerant line length of:7.5m (AUUW096D, AUUW126D,
AUUW186D) / 5.0m (AUUW186D1)
• Capacity is based on standard length and maximum allowance length is on the
basis of reliability.
• Improper refrigerant charge may result in abnormal cycle.
MODEL
Pipe Size (Diameter:Ø) Length A(m) Elevation B(m)
*Additional
refrigerant
(g/m)
Gas Liquid Standard Max. Standard Max.
AUUW096D
[UU09W ULD]
3/8"(9.52mm) 1/4"(6.35mm) 7.5 15 5 10 20
AUUW126D
[UU12W ULD]
3/8"(9.52mm) 1/4"(6.35mm) 7.5 15 5 10 20
AUUW186D
[UU18W UED]
1/2"(12.7mm) 1/4"(6.35mm) 7.5 40 5 30 20
AUUW186D1
[UU18W UED1]
1/2"(12.7mm) 1/4"(6.35mm) 5.0 40 5 30 20
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10
The indoor unit installation
The indoor unit installation
1. Cassette type
Level gauge
Ceiling
TQ/TR Series
Ceiling board
Unit: mm
585~660
517
461
517
585~660
523
570
570
319
Avoid the following installation location.
1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated.
These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function.
In these cases, take the following actions;
• Make sure that ventilation fan is enough to cover all noxious gases from this place.
• Ensure enough distance from the cooking room to install the air conditioner in such a place where it
may not suck oily steam.
2. Avoid installng air conditioner
in such places where
cooking oil or iron powder is
generated.
3. Avoid places where
inflammable gas is generated.
4. Avoid place where noxious gas is
generated.
5. Avoid places near high frequency
generators.
NOTICE
CAUTION :
• This air-conditioner uses a drain
pump.
Install the unit horizontally using a
level gauge.
During the installation, care should be
taken not to damage electric wires.
Select and mark the position for fixing bolts and piping
hole.
Decide the position for fixing bolts slightly tilted to the
drain direction after considering the direction of drain
hose.
Drill the hole for anchor bolt on the wall.
Use the ventilation fan
for smoke-collecting
hood with sufficient
capacity.
Cooking table
Air conditioner
Take enough
distance
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Installation Manual 11
ENGLISH
The indoor unit installation
Wall
5~7mm
Indoor Outdoor
Set screw of
paper model (4 pieces)
Paper model
for installation
Ceiling board
150mm
Adjust the same height
Ceiling board
Ceiling
Flat washer for M10
(accessory)
Keep the length of the bolt
from the bracket to 40mm
Open the ceiling board
along the outer edge of the
paper model
Flat washer for M10
(accessory)
Hanging bolt
(W3/8 or M10)
Nut
(W3/8 or M10)
Nut
(W3/8 or M10)
Spring washer
(M10)
Air Conditioner body
• The following parts is option.
Hanging Bolt - W 3/8 or M10
Nut - W 3/8 or M10
Spring Washer - M10
Plate Washer - M10
CAUTION:
Tighten the nut and bolt to prevent unit falling.
• Drill the piping hole on the wall slightly tilted to the outdoor side using a Ø 70 hole-core drill.
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12
The Indoor Unit Installation
2. Duct type
Drainage hole
M10 Nut
M10 SP. washer
M10 washer
X 4
X 4
(Local
supply)
X 4
M10 Nut
M10 SP. washer
M10 washer
X 4
X 4
(Local
supply)
X 4
A
B
CD
(G)
H
I
EF
1~3mm
• Apply a joint-canvas between the unit and
duct to absorb unnecessary vibration.
Apply a filter Accessory at air return hole.
• Install the unit leaning to a drainage hole
side as a figure for easy water drainage.
• A place where the unit will be leveled and
that can support the weight of the unit.
• A place where the unit can withstand its
vibration.
• A place where service can be easily
performed.
CASE 1
POSITION OF SUSPENSION BOLT
CASE 2
POSITION OF CONSOLE BOLT
(Unit:mm)
ABCDEF(G)HI
18k Btu/h 932 880 355 45.5 450 30 87 750 163
Dimension
Capacity
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 12
The Indoor Unit Installation
Installation Manual 13
ENGLISH
1 Set anchor
Old building New building
2 Plate washer
3 Spring washer
4 Nut
5 Suspension
bolts
CAUTION:
Tighten the nut and bolt
to prevent unit falling.
• Select and mark the position for fixing
bolts.
• Drill the hole for set anchor on the face
of ceiling.
• Insert the set anchor and washer onto
the suspension bolts for locking the
suspension bolts on the ceiling.
• Mount the suspension bolts to the set
anchor firmly.
• Secure the installation plates onto the
suspension bolts (adjust level roughly)
using nuts, washers and spring
washers.
• Local supply
Set anchor
Plate washer - M10
Spring washer - M10
Nut - W3/8 or M10
Suspension bolt - W3/8 or M10
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14
The Indoor Unit Installation
Ceiling
CAUTION
1~3mm
Drainage hole
Drainage hole
U-Trap
B
C
A 70mm
B 2C
C 2 x SP
SP = External Pressure
(mmAq)
Ex) External Pressure
= 10mmAq
A 70mm
B 40mm
C 20mm
A
Make sure to be closed.
Unit
Drainage pipe
(Local supply)
Thermal insulator
(Local supply)
Drainage hole
CAUTION FOR GRADIENT OF
UNIT AND DRAIN PIPING
Lay the drain hose with a downward
inclination so water will drain out.
Front of view
• Always lay the drain with downward
inclination (1/50 to 1/100).
Prevent any upward flow or reverse flow
in any part.
• 10mm or thicker formed thermal insulator
shall always be provided for the drain
pipe.
• Install the P-Trap (or U-Trap) to prevent
a water leakage caused by the blocking
of intake air filter.
Applied U-Trap Dimension
1. Install declination of the indoor unit is very important for the drain of the duct type air
conditioner.
2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.
• The unit must be declined to the drain hose connected when finished
installation.
CORRECT
CORRECT
INCORRECT
INCORRECT
• Upward routing not
allowed
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The Indoor Unit Installation
Installation Manual 15
ENGLISH
3. Convertible type(18k Btu/h)
n
Before Installing, prepare Installation Plates
• 'Installation Plates' are attached at the bottom
of indoor unit.
Detach them by removing each 3 screws at
both sides.
• Detach 'Side Plate (R,L)' by removing each 2
screws on both sides.
• Pull the upper right and left side of 'Inlet Grille'
to the front, and it will stop at slightly tilted
position.
• Unhook the 'Inlet hanger' from the 'Hanger
screw' on the both left and right side.
• Detach the 'Inlet Grille' from the Indoor Unit.
1) Installation on the ceiling
• Measure and mark the position for the
Suspension bolts and the piping hole.
• Drill the hole for anchor nut on the ceiling.
Before secure the Installation Plates,
select the bent direction of the
Installion Plate to the inside or the
outside according to the installation
circumstances.
• Drill the piping hole on the wall slightly tilted
to the outdoor side using a ø70 hole-core
drill.
1076
Suspension
bolt
Center-line for the
piping hole
265
1236
265
Install Plate
1)
2)
5~7mm
Indoor Outdoor
WALL
Side Plate
Inlet Grille
Inlet hanger
Hanger
screw
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16
• Insert the nuts and washer onto the
suspension bolts for locking the suspension
bolts on the ceiling.
• Mount the suspension bolts to the anchor-
nuts firmly.
• Secure the Installation plates onto the
Suspension bolts (adjust level roughly.)
using nuts, washers and spring washers.
• Engage 2 hooks on the both left and right
side of the unit to the lower slot of
Installation Plates.
• Adjust a level with a level gauge on the
direction of left-right, back-forth by adjusting
suspension bolts.
• Move the hooks on the unit to the upper slot
of Installation Plates. Then the unit will be
declined to the bottomside so as to drain
well.
Washer
Nut
Suspension
bolts
Ceiling
Anchor nut
Suspension
bolts
Spring
washer
Max.
12mm
Washer
Nut
1)
2)
Suspension
bolt
Installation plate
Adjust a level
R
Level gauge
Lower slot
R
R
Upper slot
The Indoor Unit Installation
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 16
Installation Manual 17
ENGLISH
The Indoor Unit Installation
Drain hose
Ceiling
Ceiling
CAUTION
Ceiling
1. Install declination of the indoor unit is very important for the drain of
the convertible type air conditioner.
2.
Minimum thickness of the insulation for the connecting pipe shall be 7mm.
3. If the Installation Plates are fixed to horizontal line, the indoor unit after
installing will be declined to the bottomside.
• The unit must be horizontal or declined to the drain hose connected when finished
installation.
• The unit must be declined to the bottomside of the unit when finished installation.
Side of view
Front of view
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18
• Secure the unit to the Installation Plates
with four M8 bolts and washers.
• Hook up the Inlet Grille Hook to the cabinet.
• Hang the Inlet Hanger to the screw.
• Fit the projection hooks of the side plates to
the 'Side Panel' and the 'Front Panel' by
lifting it.
• Fasten the screws.
R
R
R
1
2
R
Inlet hanger
Hook
Cabinet Bottom
The Indoor Unit Installation
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 18
Installation Manual 19
ENGLISH
The Indoor Unit Installation
2) Installation on the Wall
• Select and mark the position for fixing bolts
and piping hole.
Decide the position for fixing bolts slightly
tilted to the drain direction after considering
the direction of drain hose.
• Drill the hole for anchor nut on the wall.
• Drill the piping hole on the wall slightly tilted
to the outdoor side using a ø70 hole-core
drill.
• Secure the 'Install Plate' onto the wall with
four anchor bolts, washers and spring
washers.
Before secure the Install Plates, select the
bent direction of the 'Install Plate' to the
inside or outside according to the
installation circumstances.
1076
more than
260
265
Washer
Nut
Wall
Anchor nut
Spring
washer
Wall
5~7mm
Less than
12mm
1236
Indoor Outdoor
1,MFL67855401,영영 2017. 6. 29. 영영 1:50 Page 19
20
Install the Indoor unit onto Installation Plate.
• Insert 2 hooks on the both left and right side
of the unit to the inner slot (wall side) of the
Installation Plate.
• Secure the unit to the Installation Plate with
four M8 bolts and washers.
• Hook up the Inlet Grille Hook to the cabinet.
• Hang the Inlet Hanger to the screw.
• Fit the projection hooks of the side plates to
the 'Side Panel' and the 'Front Panel' by
lifting it.
• Fasten the screws.
R
2
1
Inner slot
The Indoor Unit Installation
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