Toro TimeCutter ZS 3200 Riding Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3366-391RevB
TimeCutter
®
ZS3200Riding
Mower
ModelNo.74385—SerialNo.311000001andUp
G015307
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
Thismachineisaride-on,rotary-bladelawnmower
intendedtobeusedbyhomeownersinresidential
applications.Itisprimarilydesignedforcuttinggrass
onwell-maintainedlawns.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperationPracticesforRide-on(riding)
RotaryLawnmowerMachines...........................3
SafeOperatingPractices.......................................3
ToroRidingMowerSafety....................................5
Model74385........................................................5
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................12
Controls.............................................................12
Operation...................................................................14
ThinkSafetyFirst...............................................14
BeforeStarting...................................................15
StartingtheEngine.............................................16
OperatingtheBlades..........................................17
TestingtheSafetyInterlockSystem.....................18
StoppingtheEngine...........................................18
Driving...............................................................18
StoppingtheMachine.........................................20
AdjustingtheHeightofCut................................20
PositioningtheSeat............................................20
AdjustingtheMotionControlLevers..................21
PushingtheMachinebyHand.............................21
GrassDeector..................................................22
ConvertingtoSideDischarge..............................22
OperatingTips...................................................23
Maintenance...............................................................25
RecommendedMaintenanceSchedule(s)................25
PremaintenanceProcedures....................................25
RaisingtheSeat..................................................25
Lubrication.............................................................26
GreasingtheBearings.........................................26
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
EngineMaintenance...............................................27
ServicingtheAirCleaner....................................27
ServicingtheEngineOil.....................................27
ServicingtheSparkPlug.....................................29
CleaningtheBlowerHousing..............................30
FuelSystemMaintenance.......................................31
ReplacingtheIn-lineFuelFilter..........................31
ServicingtheEmissionsFilter.............................31
ElectricalSystemMaintenance................................32
ChargingtheBattery...........................................32
ServicingtheFuses.............................................33
DriveSystemMaintenance.....................................34
CheckingtheTirePressure.................................34
ReleasingtheElectricBrake................................34
MowerMaintenance...............................................35
ServicingtheCuttingBlades...............................35
LevelingtheMowerDeck...................................37
RemovingtheMower.........................................39
MowerBeltMaintenance....................................40
InstallingtheMower...........................................40
ReplacingtheGrassDeector.............................41
Cleaning.................................................................42
WashingtheUndersideoftheMower..................42
Storage.......................................................................43
CleaningandStorage..........................................43
Troubleshooting.........................................................44
Schematics.................................................................46
Safety
SafeOperationPractices
forRide-on(riding)Rotary
LawnmowerMachines
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improper
useormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personal
safetyinstruction.”Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheENstandard
EN836:1997.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulations
canrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpets
arenearby.
Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
theneedforcareandconcentrationwhen
workingwithride-onmachines;
controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
3
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
Warning-Fuelishighlyammable.
Storefuelincontainersspecicallydesignedfor
thispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
Replaceallfueltanksandcontainercapssecurely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
Operation
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutchesandshiftintoneutral.
Donotuseonslopesofmorethan15degrees.
Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
donotstoporstartsuddenlywhengoingupor
downhill;
uselowspeedsonslopesandduringtightturns;
stayalertforhumpsandhollowsandother
hiddenhazards;
Usecarewhenpullingloads.
Useonlyapproveddrawbarhitchpoints.
Limitloadstothoseyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedcanincreasethehazardofpersonal
injury.
Beforeleavingtheoperator'sposition:
disengagethepowertake-offandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey
beforeclearingblockagesoruncloggingchute;
beforechecking,cleaningorworkingonthe
lawnmower;
afterstrikingaforeignobject.Inspectthe
lawnmowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment;
ifthemachinestartstovibrateabnormally(check
immediately).
Disengagedrivetoattachmentswhentransporting
ornotinuse.
Stoptheengineanddisengagedrivetoattachment
beforerefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's
position.
Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
4
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeof
grass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,thisshouldbe
doneoutdoors.
Whenmachineistobeparked,storedorleft
unattended,lowerthecuttingmeans.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,whichis
anodorless,deadlypoisonthatcankillyou.Donot
runengineindoorsorinanenclosedarea.
Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks,
andamesawayfrombattery.
UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
UseonlyToro-approvedattachments.
SlopeOperation
Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanks,
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death,
ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanks,orwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,
etc.frommowingarea.Tallgrasscanhideobstacles.
Watchforditches,holes,rocksdips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
Followthemanufacturer'srecommendationsfor
wheelweightsorcounterweightstoimprovestability.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
Model74385
SoundPressure
Thisunithasaguaranteedsoundpowerlevelof89dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPower
Thisunithasasoundpressurelevelattheoperator’s
earof100dBA,whichincludesanUncertaintyValue
(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
Vibration
Measuredvibrationlevelforlefthand=2.2m/s
2
Measuredvibrationlevelforrighthand=1.9m/s
2
5
UncertaintyValue(K)=1.1m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
WholeBodyVibration
Measuredvibrationlevel=0.38m/s
2
UncertaintyValue(K)=0.19m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836(Riding&Stand-Ons).
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
8
120-5469
1.Height-of-cut
120-5465
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
9
120-5468
1.Slowspeed
2.Fastspeed
119-3468
1.Choke5.Powertake-off(PTO),Bladecontrolswitchonsomemodels
2.Fast
6.Bladecontrolswitch—Off
3.Continuousvariablesetting7.Bladecontrolswitch—On
4.Slow
10
120-2239
1.Warning—readtheOperator'sManual.5.Warning—donotusesplitramps,useafullrampswhen
transportingmachine.
2.Warning—readtheinstructionsbeforeservicingorperforming
maintenance;movethemotioncontrolleverstothepark
(brake)position,removetheignitionkeyanddisconnectthe
sparkplugwire.
6.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
3.Cutting/dismembermenthazard,mowerblade;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7.Crushing/dismembermenthazardofbystanders,reversing;
crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookbehindanddownwhenreversing.
4.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,keepdeector
inplace.
8.Tippinghazard—donotmowslopesgreaterthan15degrees,
avoidsuddenandsharpturnswhileonslopes.
11
ProductOverview
G017233
10
14
Figure4
1.Footrest
5.Controlpanel9.Deector
13.Frontcasterwheel
2.Heightofcutlever6.Operatorseat
10.Engine14.Engineguard
3.Motioncontrollevers7.Reardrivewheel
11.Washouttting
4.Smartspeedlever
8.Fueltankcap12.Mowerdeck
Controls
BecomefamiliarwithallofthecontrolsinFigure4,
andFigure5beforeyoustarttheengineandoperate
themachine.
G014517
1
2
3
Figure5
ControlPanel
1.Throttle/Choke
3.Bladecontrolswitch
(powertake-off)
2.Ignitionswitch
IgnitionSwitch
Theignitionswitchhasthreepositions,Off,Runand
Start.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventsomeonefrom
accidentallystartingtheengine(
Figure5).
Throttle/ChokeControl
Thethrottleandchokeiscombinedintoonecontrol
lever.Thethrottlecontrolstheenginespeedandithasa
continuousvariablesettingfromSlowtoFast.Engage
thechokebymovingtheleverpasttheFastsettinguntil
itstops(
Figure5).
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure5).
MotionControlLeversandPark
Position
Themotioncontrolleversarespeedsensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthe
leverismoved.Movethecontrolleversoutwardfrom
thecentertotheparkpositionandexitthemachine
12
(Figure16).Alwayspositionthemotioncontrollevers
intotheparkpositionwhenyoustopthemachineor
leaveitunattended.
SmartSpeedControlSystemLever
TheSmartSpeed™ControlSystemlever,locatedbelow
theoperatingposition,givestheoperatorachoiceto
drivethemachineattwospeedranges,highandlow
(
Figure6).
G014475
1
Figure6
1.Smartspeedlever
FuelWindow
Thefuelwindowlocatedonthelefthandsideofthe
machinecanbeusedtoverifythepresenceofgasoline
inthetank(Figure7).
G014521
1
Figure7
1.Fuelpresencewindow
Height-of-CutLever
Theheightofcutleverallowstheoperatortolower
andraisethedeckfromtheseatedposition.Whenthe
leverismovedup,towardtheoperatorthedeckisraised
fromthegroundandwhenmoveddown,awayfromthe
operatoritisloweredtowardtheground.Onlyadjustthe
heightofcutwhilemachineisnotmoving(
Figure20).
13
Operation
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
Attachmentschangethehandling
characteristicsofthemachine.Use
extracautionwhenusingattachmentswiththe
machine.
Figure8
1.SafeZone-usethe
TimeCutterhere
3.Water
2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.
FuelSafety
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthefuelreaches
thebaseofthellerneck.Thisemptyspacein
thetankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.
14
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UnderstandingtheSafetyInterlock
System
WARNING
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
Thebladesaredisengaged.
Themotioncontrolleversareintheparkposition.
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewheneverthecontrolleversareoutofthepark
positionandyourisefromtheseat.
BeforeStarting
RecommendedFuel
UseUNLEADEDRegularGasolinesuitablefor
automotiveuse(87pumpoctaneminimum).Leaded
regulargasolinemaybeusedifunleadedregularisnot
available.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10percentethanolbecausethefuelsystem
couldbedamaged.Donotmixoilwithgasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof30daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
Cleanstheenginewhileitruns.
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
Gasoline/Alcoholblends
Gasohol(upto10percentethylalcohol,90percent
unleadedgasolinebyvolume)isapprovedforfueluse
bytheenginemanufacturer.Othergasoline/alcohol
blends,suchasE85,arenotapproved.
Gasoline/Etherblends
MethylTertiaryButylEther(MTBE)andunleaded
gasolineblends(uptoamaximumof15percentMTBE
byvolume)areapprovedforfuelusebytheengine
manufacturer.Othergasoline/etherblendsarenot
approved.
15
FillingtheFuelTank
Makesuretheengineisshutoffandthemotion
controlsareintheparkposition.Tankmaximum
capacityis2.9gallons.
Important:DoNotoverllfueltank.Fillthe
fueltanktothebottomofthellerneck.The
emptyspaceinthetankallowsthefueltoexpand.
Overllingmayresultinfuelleakageordamageto
theengineoremissionsystem.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowtoverify
thepresenceofgasolinebeforellingthetank
(Figure9).
2.Slowlyaddregular,unleadedgasolineuntilthefuel
reachesthebaseofthellerneck(Figure9).
G014474
1
2
3
4
5
6
Figure9
1.Fueltankcap
4.Baseofllerneck,DO
NOTFILLPASTHERE
2.Fillopening5.Fuelwindow
3.Fillerneck
G014895
1
2
3
4
Figure10
1.Fillopening3.Fuel
2.Baseofllerneck,DO
NOTFILLPASTHERE
4.Emptyspaceforfuel
expansion.
Important:DoNotoverllfueltank.Fill
thefueltanktothebottomofthellerneck.
Theemptyspaceinthetankallowsthefuelto
expand.Overllingmayresultinfuelleakage
ordamagetotheengineoremissionsystem.
3.Installthefueltankcapsecurelyandtightenuntilit
“clicks”.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theOilLevelintheEngineMaintenancesection.
StartingtheEngine
1.Sitdownontheseatandmovethemotioncontrols
outwardtotheparkposition.
2.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure11).
G014458
1
2
Figure11
1.Controlpanel2.Bladecontrolswitch—Off
position
3.MovethethrottlelevertoChokebeforestartinga
coldengine(Figure12).
Note:Awarmorhotenginemaynotrequire
choking.
16
2
3
4
5
6
2
3
4
5
6
1
G014459
Figure12
1.Controlpanel
4.Fast
2.Throttle/choke
lever—chokeposition
5.Continuousvariable
setting
3.Choke6.Slow
4.TurntheignitionkeytoStarttoenergizethestarter.
Whentheenginestarts,releasethekey(Figure13).
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefails
tostart,allowa60secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscandamagethestartermotor.
1
2
3
4
5
6
4
5
6
G014460
Figure13
1.Controlpanel4.Off
2.Ignitionkey—runposition5.Run
3.Ignitionkey—startposition
6.Start
5.Aftertheenginestarts,movethethrottleleverto
Fast(Figure12).Iftheenginestallsorhesitates,
movethethrottleleverbacktoChokeforafew
seconds.Repeatthisasrequired.
OperatingtheBlades
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades.Thisswitchcontrolspowertoany
attachmentsthatdrawpowerfromtheengine,including
themowerdeckandcuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenparked
intallgrass.Beltorclutchdamagecanoccur.
1.Releasepressureonthemotioncontrolleversand
placethemachineinneutral.
2.MovethethrottletotheFastposition.
Note:Alwaysengagethebladeswiththethrottle
intheFastposition.
3.Pulluponthebladecontrolswitchtomoveittothe
Onpositionandengagetheblades(Figure14).
17
1
2
G014461
Figure14
1.Controlpanel2.Bladecontrolswitch—On
position
DisengagingtheBlades
Pushdownonthebladecontrolswitchtomoveitto
theOffpositionanddisengagetheblades(
Figure15).
G014520
1
2
Figure15
1.Controlpanel2.Bladecontrolswitch—Off
TestingtheSafetyInterlock
System
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,withthecontrolleversin
parkposition,andmovethebladecontrolswitchto
On.Trystartingtheengine;theengineshouldnot
crank.
2.Whilesittingontheseat,movethebladecontrol
switchtoOff.Moveeithermotioncontrollever
tothecenter,unlockedposition.Trystartingthe
engine;theengineshouldnotcrank.Repeatwith
theothermotioncontrollever.
3.Whilesittingontheseat,movethebladecontrol
switchtoOff,andlockthemotioncontrolleversin
theparkposition.Starttheengine.Whiletheengine
isrunning,engagethebladecontrolswitch,andrise
slightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,movethebladecontrol
switchtoOff,andlockthemotioncontrollevers
intheparkposition.Starttheengine.Whilethe
engineisrunning,movethemotioncontrollevers
tothecenter,unlockedposition,engagetheblade
controlswitch,andriseslightlyfromtheseat;the
engineshouldstop.
StoppingtheEngine
1.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure15).
2.MovethethrottlelevertotheFastposition
(Figure13).
3.TurntheignitionkeytoOff(
Figure12)andremove
thekey.
Driving
Drivingthemachinebenetsfromanunderstandingof
whatzeroturnradiusmowermeans.Thedrivewheels
turnindependently,poweredbyhydraulicmotorson
eachaxle;henceonesidecanturninreversewhile
theotherturnsforwardcausingthemachinetospin
ratherthanturn.Thisvastlyimprovesthemachine
maneuverabilitybutmayrequiresomeadjustmentif
theoperatorisunfamiliar.
WARNING
Themachinecanspinveryrapidly.Theoperator
maylosecontrolofthemachineandcausepersonal
injuryordamagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp
turns.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placingthe
throttlecontrolintheFastpositioncanbebestfor
performance.Formostapplications,operatinginthe
fullthrottlepositionisdesirable.
18
Figure16
1.Park(brake)position
3.Forward
2.Centerunlockposition
4.Backward
UsingtheSmartSpeedControl
System
TheSmartSpeed™ControlSystemlever,located
belowtheoperatingposition(Figure17),givesthe
operatorachoicetodrivethemachineattwoground
speedranges,highandlow .
G014475
1
Figure17
1.Smartspeedlever
Tochangespeeds:
1.Movethemotioncontrolleverstoneutraland
outwardtotheparkposition;disengagetheblade
controlswitch.
WARNING
Removingyouhandsfromthemotioncontrol
leverswhilethemachineisinmotioncanresult
inalossofcontrolcausingharmtoyouor
bystanders.
Alwaysstopthemachineandmovethemotion
controlleverstotheparkpositionbefore
adjustingtheSmartSpeed™ControlSystem.
2.Adjustthelevertothedesiredposition.
Forward
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotioncontrol
leversforward(
Figure16).
G008952
Figure18
Togostraight,applyequalpressuretobothmotion
controllevers(Figure16).
Toturn,releasepressureonthemotioncontrollever
towardthedirectionyouwanttoturn(Figure16).
Thefartheryoumovethemotioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleverstoneutral.
19
Backward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,lookbehindyouanddownas
youslowlypullthemotioncontrolleversrearward
(
Figure19).
G008953
Figure19
Togostraight,applyequalpressuretobothmotion
controllevers(Figure19).
Toturn,releasethepressureonthemotioncontrol
levertowardthedirectionyouwanttoturn.
Tostop,pushthemotioncontrolleverstoneutral.
StoppingtheMachine
Tostopthemachine,movethemotioncontrolleversto
neutralandoutwardtotheparkposition,disengagethe
bladecontrolswitch,ensurethethrottleisinthefast
position,andturntheignitionkeytooff.Rememberto
removethekeyfromtheignitionswitch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileitis
unattended.
Alwaysremovetheignitionkeyandmovethe
motioncontrolleversoutwardtotheparkposition
whenleavingthemachineunattended,evenifjust
forafewminutes.
AdjustingtheHeightofCut
Height-of-cutiscontrolledbytheleverlocatedtothe
rightoftheoperatingposition(Figure20).
Figure20
1.Height-of-cutlever3.4.5inch(115mm),
Transportposition
2.Height-of-cutpositions
1.Pullupandinwardonthelevertomoveittothe
desiredcuttingposition.
2.Onceatthedesiredcuttingposition,slowlylower
theleveruntilitengagestheposition.
Thetransportpositionisthehighestheight-of-cut
positionorcuttingheight4.5inch[115mm](
Figure20).
PositioningtheSeat
1.Raisetheseatandloosentheadjustmentboltsjust
enoughthatseatcanmove(
Figure21).
G014477
1
Figure21
1.Adjustmentbolt
2.Movetheseattothedesiredpositionandtighten
thebolts.
20
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Toro TimeCutter ZS 3200 Riding Mower User manual

Category
Lawnmowers
Type
User manual

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