Toro Z Master Commercial 3000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual
FormNo.3394-324RevB
ZMaster
®
Commercial3000
SeriesRidingMower
with52inor72inTURBOFORCE
®
Side
DischargeMower
ModelNo.74955—SerialNo.315000001andUp
ModelNo.74959—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3394-324*B
ThissparkignitionsystemcomplieswithCanadian
ICES-002
Becauseinsomeareastherearelocal,state,or
federalregulationsrequiringthatasparkarresterbe
usedontheengineofthismachine,asparkarresteris
availableasanoption.Ifyourequireasparkarrestor,
contactyourAuthorizedT oroDealer.
GenuineT orosparkarrestersareapprovedbythe
USDAForestryService.
Note:ItisaviolationofCaliforniaPublicResource
CodeSection4442touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,
andmaintainedforthepreventionofre.Otherstates
orfederalareasmayhavesimilarlaws.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuelorventingsystem,may
violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g000502
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
SlopeIndicator...................................................6
SafetyandInstructionalDecals..........................7
ProductOverview...................................................15
Controls...........................................................15
Specications..................................................16
Operation................................................................17
AddingFuel......................................................17
CheckingtheEngine-OilLevel..........................18
BreakinginaNewMachine..............................18
UsingtheRolloverProtectionSystem
(ROPS).........................................................18
ThinkSafetyFirst..............................................19
OperatingtheParkingBrake.............................20
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................20
OperatingtheThrottle.......................................21
OperatingtheIgnitionSwitch............................21
UsingtheFuelShutoffValve.............................21
StartingandStoppingtheEngine......................21
TheSafety-InterlockSystem.............................23
DrivingForwardorBackward............................23
StoppingtheMachine.......................................25
AdjustingtheHeightofCut...............................25
AdjustingtheAnti-scalpRollers........................27
AdjustingtheFlowBafeCamLocks................28
PositioningtheFlowBafe................................28
PositioningtheSeat..........................................29
UsingtheDrive-Wheel-ReleaseValves............29
UsingtheSideDischarge.................................30
TransportingtheMachine.................................30
LoadingtheMachine........................................30
OperatingTips.................................................32
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Lubrication..........................................................34
AddingLightOilorSprayLubrication................34
GreasingtheMower.........................................34
LubricatetheCaster-WheelHubs.....................35
EngineMaintenance...........................................36
ServicingtheAirCleaner..................................36
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................40
ChecktheSparkArrester(ifequipped)..............41
FuelSystemMaintenance...................................42
ReplacingtheFuelFilter...................................42
ServicingtheFuelT ank.....................................42
ElectricalSystemMaintenance...........................43
ServicingtheBattery.........................................43
ServicingtheFuses..........................................44
DriveSystemMaintenance..................................45
CheckingtheSeatBelt.....................................45
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................45
AdjustingtheTracking......................................45
CheckingtheTirePressure...............................46
CheckingtheWheelLugNuts...........................46
CheckingtheWheelHubSlottedNut................46
AdjustingtheCaster-PivotBearing...................46
UsingtheClutchShim......................................47
CoolingSystemMaintenance..............................49
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................49
CleaningtheEngine-CoolingFinsand
Shrouds........................................................49
CheckandCleantheHydraulicUnits................50
BrakeMaintenance.............................................50
AdjustingtheParkingBrake..............................50
BeltMaintenance................................................51
InspectingtheBelts..........................................51
ReplacingtheMowerBelt.................................51
ReplacingtheHydraulicPump-Drive
Belt................................................................52
ControlsSystemMaintenance.............................53
AdjustingtheControl-HandlePosition..............53
AdjustingtheMotion-ControlLinkage...............54
AdjustingtheMotion-ControlDamper...............55
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................55
HydraulicSystemMaintenance...........................56
ServicingtheHydraulicSystem........................56
MowerDeckMaintenance....................................58
LevelingtheMowerDeck..................................58
ServicingtheCuttingBlades.............................59
RemovingtheMowerDeck...............................62
ReplacingtheGrassDeector..........................63
Cleaning..............................................................64
CleaningUndertheMower...............................64
DisposingofWaste...........................................64
Storage...................................................................64
CleaningandStorage.......................................64
Troubleshooting......................................................66
Schematics.............................................................68
3
Safety
Improperuseormaintenancecanresultininjury.
Toreducethepotentialforinjury,complywiththese
safetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-“personalsafetyinstruction."
Failuretocomplywiththeinstructionmayresultin
personalinjuryordeath.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecycling
grassor,whenequippedwithagrassbagger,for
catchingcutgrass.Anyuseforpurposesotherthan
thesecouldprovedangeroustouserandbystanders.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
standardB71.4-2012.
Training
ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadmanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeopleor
damagetoproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincludinghardhat,
safetyglassesandhearingprotection.Long
hair,looseclothingorjewelrymaygettangledin
movingparts.
Inspecttheareawheretheequipmentistobe
usedandremoveallobjectssuchasrocks,toys
andwirewhichcanbethrownbythemachine.
Checkthatoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyare
functioningproperly.
Operation
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfrom
holesandhiddenhazards.
Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingengine.Onlystart
enginefromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf
conditionscanaffectthemachine'sstability.Use
cautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshield,orother
guardsnotsecurelyinplace.Besureallinterlocks
areattached,adjustedproperly,andfunctioning
properly.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,disengagedrives,engage
parkingbrake(ifprovided),shutoffenginebefore
leavingtheoperator'spositionforanyreason
includingemptyingthecatchersoruncloggingthe
chute.
Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Keeppetsandbystandersaway.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopblades
ifnotmowing.
Beawareofthemowerdischargedirectionand
donotpointitatanyone.
Donotoperatethemowerundertheinuenceof
alcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
4
RolloverProtectionSystem
(ROPS)-UseandMaintenance
DonotremovetheROPS.
TheROPSisanintegralandeffectivesafety
device.KeeptheROPSonthemachineanduse
theseatbeltwhenoperatingthemachine.
Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
Checktheareatobemowedwherethereare
slopes,dropoffsorwater.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairor
revise.
AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,
ratherthanfromafueldispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllfueltank.Replacefuelcapand
tightensecurely.
MaintenanceandStorage
Disengagedrives,setparkingbrake,stopengine
andremovekeyordisconnectspark-plugwire.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
Cleangrassanddebrisfromcuttingunit,drives,
mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.
Letenginecoolbeforestoringanddonotstore
nearame.
Shutofffuelwhilestoringortransporting.Donot
storefuelnearamesordrainindoors.
Parkthemachineonlevelground.Settheparking
brake.Neverallowuntrainedpersonneltoservice
themachine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectthebatteryorremovespark-plug
wirebeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.
Reconnectthepositiverstandnegativelast.
Usecarewhencheckingblades.Wrapthe
blade(s)orwearthickly-paddedgloves,anduse
cautionwhenservicingthem.Onlyreplaceblades.
Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
Hauling
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
Usefullwidthrampsforloadingmachineinto
trailerortruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
5
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106-2655
1.Warning-donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
7
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
decal115-7445
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
8
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresenceswitch
decal116-4858
116-4858
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
decal116-8726
116-8726
1.ReadtheOperator’sManualforrecommendedhydrooil.
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine
2.Thrownobjecthazard,mower-donotoperatewithoutthe
deector,dischargecoverorgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
9
decal117-3864
117-3864
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck;
warning—donotoverll
thetank.
decal121-7551
121-7551
1.PowerT ake-off(PTO)4.Continuousvariable
setting
2.Choke5.Slow
3.Fast
decal126-2055
126-2055
1.Wheellugnuttorque95ft-lb(129N-m)(4x)
2.Wheelhubnuttorque235ft-lb(319N-m)
3.ReadandunderstandtheOperatorsManualbefore
performinganymaintenance,checktorqueafterrst100
hoursthenevery500hoursthereafter.
decal126-4398
126-4398
1.ReadtheOperator’s
Manual
3.Unlock
2.Lock
10
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
performingmaintenance
orservicingthemachine.
2.Height-of-cut
decal131-4036
131-4036
1.Maximumdrawbarpull36
kg(80lb)
2.ReadtheOperator's
Manual.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
11
decal116-8722
116-8722
1.Warning-ReadtheOperator’sManual.Donotoperatethis
machineunlessyouaretrained.Wearhearingprotection.
4.Cutting/dismembermentofhandorfoot-stayawayfrom
movingparts;keepallguardsandshieldsinplace.
2.Warning-Stayawayfrommovingparts;keepallguards
inplace.Stopengineandremovekeybeforeadjusting,
servicing,orcleaning.
5.Thrownobjecthazard-Pickupobjectsthatcouldbethrown
bymower.Donotoperatewhenpeopleandpetsareinthe
area.Keepdeectorinplace.
3.Warning-DisengagePTO,movedriveleversouttoneutral
lockposition,engageparkingbrake,andstopenginebefore
leavingtheoperator’sposition.
6.Crushing/dismembermenthazardofbystanders-donotcarry
passengers,lookforwardanddownwhenoperatingthe
machine,lookbehindanddownwhenreversing.
decal125-9383
125–9383
1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating
themachine.
4.ReadtheOperatorsManualbeforeservicingorperforming
maintenance.
12
decal127-0335
127–0335
1.Tippinghazardonslopes—donotmakesudden,tightturns;
makeslow,wideturns;donotuseonslopesnearopenwater;
donotusethismachineonslopesgreaterthan15degrees.
2.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15degrees;backupthe
ramp(inreverse)anddriveforwardofftheramp.
13
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
14
ProductOverview
g027333
Figure4
1.Height-of-cutdeck-lift
pedal
6.Rollbar
2.Transportlock
7.Seatbelt
3.Parkingbrakelever8.Fuelcap
4.Controls
9.Mowerdeck
5.Motion-controllevers
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g008951
Figure5
1.PTOSwitch
4.Hour
meter/Safety-interlock
display
2.Choke
5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeterandthe
barslightupwhentheignitionswitchison(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximatelyonegallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterandtheindicate
withablacktrianglethattheinterlockcomponentisin
thecorrectposition(Figure6).
BatteryIndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew
seconds,thebatteryvoltagewillbedisplayedinthe
areawherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
5.Lowfuelindicatorlight
3.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweentheFastand
Slowpositions.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengage
theelectricclutchanddrivethemowerblades.Pull
15
theswitchuptoengagethebladesandrelease.T o
disengagetheblades,pushtheblade-controlswitch
(PTO)downormoveamotion-controlleverintothe
neutrallockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
3positions:Start,Run,andOff.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethe
machineforward,reverse,andturneitherdirection.
Neutral-LockPosition
Theneutral-lockpositionisusedwiththe
safety-interlocksystemtoengageandtodetermine
neutralposition.
FuelShutoffValve
Closethefuelshutoffvalve(undertheseat)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width:
52-inchDeck72-inchDeck
WithoutDeck
119cm(47inches)150cm(59inches)
DeectorUp135cm(53inches)187cm(74inches)
DeectorDown172cm(67inches)222cm(88inches)
Length:
52-inchDeck72-inchDeck
RollBar-Up
202cm(79inches)219cm(86inches)
RollBar-Down
206cm(81inches)223cm(88inches)
Height:
52-inchDeck72-inchDeck
RollBar-Up
178cm(70inches)179cm(71inches)
RollBar-Down
118cm(47inches)119cm(47inches)
Weight:
ModelWeight
74955
495kg(1092lb)
74959
588kg(1296lb)
16
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastank
orconditionerbottleopening.
Avoidcontactwithskin;washoffspillage
withsoapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat
thefueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
17
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.T ominimizethe
chanceofvarnishdepositsinthefuelsystem,use
fuelstabilizeratalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcapandremovethe
cap.Addunleadedregulargasolinetothefuel
tank,untilthelevelis6to13mm(1/4to1/2
inch)belowthebottomofthellerneck.This
spaceinthetankallowsthegasolinetoexpand.
Donotllthefueltankcompletelyfull.
3.Installthefueltankcapsecurely.Wipeupany
gasolinethatmayhavespilled.
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page38).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheRollover
ProtectionSystem(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraisedlockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothat
theyarenotengaged(Figure7).
3.Lowertherollbartothedownposition(Figure
7).
18
g008943
Figure7
1.ROPSknob
3.Rollbarintheupright
position
2.PullROPSknoboutand
rotate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssotheymove
partiallyintothegrooves(Figure7).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswill
snapintopositionwhentheholesalignwiththe
pins(Figure7).Pushontherollbarandensure
thatbothpinsareengaged.
Important:Alwaysusetheseatbeltwiththe
rollbarinthefullyraisedposition.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingonwetgrassorsteepslopescan
causeslidingandlossofcontrol.
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
deathordrowning.
Thereisnorolloverprotectionwhentheroll
barisdown.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Readandfollowtherolloverprotection
instructionsandwarnings.
Toavoidlossofcontrolandpossibilityof
rollover:
Donotoperateneardrop-offsornear
water.
Donotoperateonslopesgreaterthan
15degrees.
Reducespeedanduseextremecautionon
slopes.
Avoidsuddenturnsorrapidspeed
changes.
g000963
Figure8
1.SafeZone—usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—useawalk
behindmowerand/ora
handtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
19
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearandcan
causehearinglossthroughextendedperiods
ofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feet,
andheadisrecommended.
g009027
Figure9
1.Wearsafetyglasses
2.Wearhearingprotection
OperatingtheParking
Brake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
WARNING
Parkingbrakemaynotholdmachineparked
onaslopeandcouldcausepersonalinjury
orpropertydamage.
Donotparkonslopesunlesswheelsare
chockedorblocked
g027334
Figure10
ReleasingtheParkingBrake
g027335
Figure11
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive
weartothedrivebelts.
g008945
Figure12
DisengagingtheBlade-Control
Switch(PTO)
g009174
Figure13
20
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Toro Z Master Commercial 3000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual

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