clemas Tornado Mini Bowser D1ES User manual

TORNADO MINI BOWSER

PRESSURE WASHER

OPERATOR MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: 01684 850777 Fax: 01684 850707

Email: [email protected] Web: www.clemas.co.uk

DEMONTORNADOMINIBOWSERRANGE



TornadoP1MiniBowser

TornadoP2MiniBowser



Includingelectricstartvariantsandbowserwashers



DeclarationofConformity

(E.H.S.R.)



We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,

Ivybridge,Devon,PL219GA,declarethatthismachinemustbeoperatedin

accordancewiththeoperationandsafetyinstructionsassuppliedwiththis

machine.



Thismachineismanufacturedinaccordancewiththefollowingstandards

andrecommendations.



HSEPVBPM29‐BS5415Part‐BS5415Section2.41986



Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnot

bekeptupdatedunlessspecificallyrequestedbythecustomer.However,

anychangestotheoperatingprocedureorchangeswhichmightaffectthe

safetyofthismachinewillbenotifiedtotheregisteredowner

MachineType 

SerialNumber

WorkingPressure

DateofSupply

TornadoP1MiniBowser

Engine HondaGX120

PumpRSV3G25D

Pressure 1500PSI

Flow  9lpm

HPNozzle 25045

Gearbox None

Unloader Integrated

PumpOil 10W/40

GearboxOilN/a

Noise



TornadoP2MiniBowser

Engine HondaGX200

PumpARXT13‐12

Pressure 2200PSI

Flow  13lpm

HPNozzle 25045

Gearbox 2:1Reduction

Unloader ARMM4B

PumpOil 10W/40

GearboxOil EP90

Noise

TechnicalSpecifications

StepbyStepOperatingManualDemonMini‐Bowser

Howtostartthe

Mini‐Bowser

Check gearbox oil and

replenish

required

Check pump oil and

equ

replenish

required

ep e s

equ ed

34 5

Check engine oil and

replenish as required.

Check petrol and

replenish as required.

Check filter inside tank is

not blocked. Clean as

required.

6 7 8

Fill the tank with water. Attach trigger to high

pressure hose.

Turn engine switch to

‘on’ position.

910 11

Turn fuel to ‘on’

position

If this is first use of the

day then switch the

choke to the ‘on’ position

Pull the recoil to start.

StepbyStepOperatingManualDemonMini‐Bowser

Once the machine is

13 15

runn

ng gen

urn

choke to ‘off’ position

To switch off turn the

engine button to the

‘

off

’

position

To transport – ensure

fuel is to the ‘off’

position

Release any pressure in

hose by squeezing

trigger

and

disconnect

off

position

trigger

and

disconnect

hoses from machine.

Model Max operating

Operating

Nozzle

ressure

ange

P1 1500psi 1000‐1500psi 045

P2 2200

si 1500‐2200

si 045



FAULTFINDER



FAULT



CAUSE



REMEDY

Machinestopssuddenly

Orwillnotstart.

Lowoil



• checkandtopupoil



Suddenpressureloss.Watersupplyfailed.

Nochemical

Checkwatersupply.

Checkchemicaldrum,closevalve

LowpressureHPnozzlewornor

unloaderset

Incorrectly.

ReplaceHPnozzle.Setunloader

tocorrectsetting.

Lowpressurewithnoiseand

vibration.

Valveswornor

blocked.Pistonseals

worn.

Pumpsuckingair.

Clean/replaceasrequired.

Replace.

Checkwatersupplypipeand

unions.



Pumpwillnotby‐pass.Nonreturnvalve

dirtyorjammed.

Cleanorreplace.

Waterdripsfrompumpbox.Pumpsealsworn.Replace.

Oildripsfrompumpbottom.Oilsealworn.Replace.

Oilismilkyincolour.Wateringress

throughoilfilterplug.

Rinsepumpoutandreplaceoil.



IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY

DAILYCHECKTHEFOLLOWING

a.Oillevel‐topupasrequired.

b.Fueltank‐topupasrequired.

c.Allhoseunionsforleaks‐replaceOringsifleaking.

d.Hosecondition‐cutsetc.



EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)

a.Drainandreplacepumpoil.

b.Drainandrefillfueltank.

c.Replacefuelfilter.

d.Cleanwaterfilter.

e.Replacehighpressurenozzle.



EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)

a.Complete500hourservice.

b.Replacepumpseals.

c.Replaceoilseals.

d.Checkunloadingpressureandsafetyvalvepressureandadjust.



Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes

andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage

ofthemachine.

MINIMUMSERVICESCHEDULES

OPERATINGINSTRUCTIONS

SAFETY



IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe

usedwithgreatcaution.

IIPetrolisextremelyflammableandexplosiveundercertainconditions.



EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalationofsuchfumescanKILL.



IIIDieselisflammableandharmfulifswallowed.



AAlwaysrefuelinanareawhichisadequatelyventilated.



BDONOTsmokewhenrefueling.



CAvoidoverfilling.



DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.



EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.



FDONOTrefuelwhentheengineisrunning.



GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.



HAlwaysensurethatthefuelcapissecureafterrefueling.



IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor

Building.



JTakecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing

IMMEDIATELY.



DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.



KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,

keepthemintheshade.

LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin easy

access.



MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.



NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother

Materialwhichmayshatter.



O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.



PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis

connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,

ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof

water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.



QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof

water.



RALWAYSwhenusingthismachine:‐



• wearsafetygogglesandhelmetorhelmetwithavisor.



•Wearwaterproofclothingandgloves.



• Takepaticularcarewithdetergentsandchemicals.



SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened

orkinked.



TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper

scaffolding.



UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe

nearestServiceCentreforadvice.



VAlwaysrinseyourpumpoutafterusingseawater.

PREPARATION



WaterSupply:



AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.



BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuc‐

tionfilterintothereservoir.



NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR

CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.



Hoses:Lowpressureinlet.



Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.

Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.



Hoses:Highpressureoutlet.



Forallmodelsuse3/8”RITor3/8”R2Thoses.



AChecktheconditionofthe“O”ringsintheendsofthehose.



BAttachthehighpressurehosetothepumpconnection.



CAttachthesprayguntooppositeendsofthehighpressurehose.



OPERATION



ATurnonthewatersupply.



BStarttheengine



CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.



ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip

ofgunandlance.



FOncompletionofoperationstoptheengine.



g.Operatelancetrigger



h.Turn“OFF”watersupply



i.Releaseresidualpressureingunandlancebyoperatingtrigger.



WhenusingCleaningAgents:

A.Setmachineupasforwater.

B.Connectdetergenthosetomachineandplacefilterendintodetergent.

C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresid‐

ualdetergent.



NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.

OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.

TornadoMini‐Bowser‐GeneralArrangement

TankLid

BrakedCasterWheel

Wheel500

Wheel

Wheel400

15MtrHose

HH00050MVG

Hosereel

MTM2002

Engine

P1HondaGX120

P2HondaGX200

UnloaderValve

ChemicalPick‐UpPipe

PressureGuage

DEM20620

FastDrain

Pump

SuctionFilter

(Insidetank)

PumptoHose

ReelHose

HH00188

WARRANTY



Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred,butdoesnot

coverthecostoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoa

servicedepotorpaythetravellingexpensesofaengineertoattend.DemonInternationals

decisioninwarrantymattersisfinalandbinding.



DemonInternationalLtd,undertaketorepairorreplaceattheirdiscretion,anycomponentwhich

mayfailduetoamanufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,

providedthatanyfaultordamagewasnotsustainedby;



ALackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedby

iceorfrost.

BTheeffectsofcontaminatedfuelorwater,theuseofnon‐approvedchemicals,oranin

sufficientorunsuitableelectricalsupply.

CTheeffectsofun‐authorisedmodificationanduse.

DCompressiondamagetohighpressurehose.(Hosesarewarrantedforonemonthonly)

EWornoutitemsconsideredwearandtear.



Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredservice

itemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,

fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,non‐return

valve,chemicalbarbs,chemicalpipes,andpumpoilseals.



Itistheownersresponsibilitytoensurethepressurewasheriskeptinasafeandsuitableenvi‐

ronmentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.



Itistheoperatorsresponsibilitytocheckthepressurewasherforanyfaultsandreportthemim‐

mediately,andtousethepressurewasherinaccordancewiththemanufacturersspecifications

andguidelines.



DemonInternationalLtd,undertaketousethehighestqualitycomponentsavailableduring

manufacture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseof

theirpressurewashers.



Thiswarrantyisgiventheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthor‐

izedandwrittenconsentofDemonInternationalLtd.

WarrantyProcedure



EndUsers



Ifyourmachinedevelopsaproblem:



1.PhoneDemonforadvicewiththemodelandserialnumbertohand.

2.Describefullytheproblemasbestyoucan.

3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor

repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.

4.Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefault

iscoveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthe

transportchargewillbepayableweatherornottherepairiswarranty.



HireCentresandDealers



Ifyourmachinedevelopsaproblem:



1.PhoneDemonforadvicewiththemodelandserialnumbertohand.

2.Describefullytheproblem.

3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise

apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned

forexaminationbeforeacreditnoteisissued.

4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe

repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandfor

partsandlabouriftherepairisnotcoveredunderthewarranty.

5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty

claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.

ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust

accompanyanyreturnedparts.



Notes:



Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding

youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves

withDemoncreditingfaultypartsuponreceiptandinspection.

Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewar‐

rantyperiodwhicheverislonger.



LanceandMachineColourCodes

Part

Number Description Storm Wall

Mounted Hurricane Tempest

Inc Cabinet Typhoon Evolution Tornado &

Mini-Bowser

DEM10031B Cold Water Lance

045 Blue

Storm

1 & 2,

FS1 WM1 P1 & P2 N/A N/A N/A P1 & P2

DEM10031R Cold Water Lance

05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1

DEM10032B Hot Water Lance

045 Blue N/A N/A N/A Tempest

1, 3 &

4 (13.17 pump) N/A N/A N/A

DEM10032R Hot Water Lance

05 Red N/A N/A N/A Tempest 4

(15.20 Pump) Typhoon

1, 2 & P4 Evo1 &

Evo 2 N/A

Company/marketing/lancechartissue306/10

PosPartNoDescriptionQty

1N26001/1504NozzleP11

1N26001/15045NozzleP21

1N26001/1505NozzleP4&D1ES1

2MTM90040AdjustableNozzle1

3DEM10031BQRLamceP21

3DEM10031YQRLanceP11

3DEM10031RQRLanceP4&D1ES1

4DEM10030QRTrigger1

5MTM70012MVGCoupling1



COLDWATERLANCES

High Pressure Hoses

3 4

1.HoseInsertMV00490(items1&2)

2.Nut 

3.HighPressureHoseHH00030MVG

4.HoseJoinerMV00500

15MetreHH00050MVG

30MetreHH00100MVG

AlternativeHoseLengths

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clemas Tornado Mini Bowser D1ES User manual

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