Broilmaster R3N & R3BN Infrared Grill Head Owner's manual

GAS-FIRED

PREMIUM GRILLS

R3(N)-1, R3B(N)-1

R3 GRILL HEAD

B102218-7-0719Page 2

IMPORTANT

T

his manual should be read thoroughly by the installer and by anyone who will use

or maintain the grill.

Installer - Write the model number, serial number, and date of installation in the manual.

If available, attach a copy of the receipt. Leave this manual with the grill owner.

Grill Owner - Read and retain this manual. It contains instructions on using and main-

taining your grill, plus information on ordering replacements parts. Attach a copy of

your receipt to this manual. Your receipt established the proof of purchase required

for warranty replacement parts.

WARNING

F

ollow the instruction in this manual for proper installation and maintenance of the

grill. Improper installation, adjustment, alteration, service or maintenance can cause

injury or property damage. For assistance or additional information consult a

qualied installer, service agency or the gas supplier.

DANGER: FOR YOUR SAFETY

IF YOU SMELL GAS:

1. Extinguish any open ame.

2. Shut off gas to the appliance.

3. Open the grill lid.

4. If odor continues, keep away from the appliance call

your gas supplier or your re department.

WARNING: FOR YOUR SAFETY

1. Do not store or use gasoline or other ammable vapors or liquids in the vicinity

of this or any appliance.

2.

Only the LP tank connected for use shall be placed in the vicinity of this grill.

CAUTION:

P

arts may have sharp edges. Wear leather work gloves and handle parts carefully

during unpacking, assembly and installation.

WARNING

F

or LP grills, use propane cylinders equipped with an Overll Protection Device (OPD).

An overlled or improperly lled propane cylinder can be dangerous.

IMPORTANT INFORMATION

B102218-7-0719 Page 3

Thank you for purchasing a Broilmaster Infrared Grill.

Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.

From its thick aluminum casting to its massive cooking grids, your Broilmaster

is built to last. In fact we still make replacement parts for Broilmaster grills built

more than 30 years ago.

Thank You!

BROILMASTER

is a registered trademark of

Empire Comfort Systems, Inc.

Belleville, Illinois

B102218-7-0719Page 4

Y

ou have chosen the nest grill for your outdoor cooking pleasure.

Please take time to read this entire manual before assembling your Broilmaster

Infrared grill.

TABLE OF CONTENTS

ASSEMBLY INSTRUCTIONS ........................................................................................................ 5

R3 SERIES PARTS DIAGRAM ......................................................................................................6

GRILL HEAD HARDWARE PACK ................................................................................................ 7

LID STOP HARDWARE PACK ...................................................................................................... 8

UNPACK AND REMOVE LID ........................................................................................................ 9

WIND DEFLECTOR PLACEMENT ..............................................................................................10

INSERT COLLECTOR BOX (R3B ONLY) ................................................................................... 11

INSERT BURNERS (R3B ONLY) ................................................................................................ 12

INSERT INFRARED BURNERS (R3 ONLY) ............................................................................... 13

INSERT BURNER SHIELD (R3B ONLY) .................................................................................... 14

ATTACH GROUND WIRE (R3 ONLY) .........................................................................................15

CONNECT IGNITER LEADS ....................................................................................................... 16

KNOB AND BATTERY PLACEMENT (R3 SHOWN) ...................................................................17

INSTALL LID STOP .................................................................................................................... 18

HANDLE INSTALLATION ............................................................................................................ 19

REINSTALL LID ........................................................................................................................... 20

INSTALL RACKS ....................................................................................................................21-22

INSTALL WARMING RACK ........................................................................................................23

PROPANE GAS GRILLS ........................................................................................................24-27

CONNECTING PROPANE GAS GRILL ...................................................................................... 28

CONNECTING NATURAL GAS GRILL .......................................................................................29

NATURAL GAS GRILLS ............................................................................................................. 30

COMPLETED ASSEMBLY ..........................................................................................................31

OWNER’S MANUAL FOR R3 SERIES GRILLS ....................................................................32-43

INFRARED COOKING ........................................................................................................32-33

OPERATION - PROPANE AND NATURAL GAS GRILLS ................................................... 34-35

COOKING TIPS ........................................................................................................................35

MAINTENANCE ..................................................................................................................36-37

TROUBLESHOOTING .............................................................................................................38

IMPORTANT SAFETY INFORMATION ...............................................................................39-40

WARRANTY TERMS ................................................................................................................ 41

GRILL MAINTENANCE HISTORY ...........................................................................................42

MASTER PARTS DISTRIBUTOR LIST .................................................................................... 43

HOW TO ORDER REPAIR PARTS .......................................................................................... 43

B102218-7-0719 Page 5

ASSEMBLY INSTRUCTIONS

BEFORE YOU BEGIN

This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit).

See Mounting Instructions to assemble mounting before Assembling Grill Head.

Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your

Broilmaster dealer before beginning assembly.

All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.

For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired

location first.

If you purchased an accessory with your Broilmaster, follow the instructions provided.

TOOLS

REQUIRED

3/8”, 7/16”and

REQUIRED

3/4”

3/8” and 7/16”

REQUIRED

3/8” and 7/16”

REQUIRED

3/8”and 7/16”

REQUIRED

CAUTION:

Parts may have sharp edges. For your safety

wear leather work gloves and handle parts

carefully during unpacking and assembly.

BEFORE YOU BEGIN

This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit).

See Mounting Instructions to assemble mounting before Assembling Grill Head.

Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your

Broilmaster dealer before beginning assembly.

All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.

For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired

location first.

If you purchased an accessory with your Broilmaster, follow the instructions provided.

TOOLS

REQUIRED

3/8”, 7/16”and

REQUIRED

3/4”

3/8” and 7/16”

REQUIRED

3/8” and 7/16”

REQUIRED

3/8”and 7/16”

REQUIRED

CAUTION:

Parts may have sharp edges. For your safety

wear leather work gloves and handle parts

carefully during unpacking and assembly.

BEFORE YOU BEGIN

This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit).

See Mounting Instructions to assemble mounting before Assembling Grill Head.

Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your

Broilmaster dealer before beginning assembly.

All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.

For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired

location first.

If you purchased an accessory with your Broilmaster, follow the instructions provided.

TOOLS

REQUIRED

3/8”, 7/16”and

REQUIRED

3/4”

3/8” and 7/16”

REQUIRED

3/8” and 7/16”

REQUIRED

3/8”and 7/16”

REQUIRED

CAUTION:

Parts may have sharp edges. For your safety

wear leather work gloves and handle parts

carefully during unpacking and assembly.

5/16”

REQUIRED

B102218-7-0719Page 6

DPP155

B101492

LID HANDLE (W/SCREWS)

R3 SERIES PARTS DIAGRAM

B102218-7-0719 Page 7

HEX HEAD BOLT,

SS,1/4-20 X 3/4

B063096

(2)

PHILLIPS PAN HEAD SCREW,

SS,10-24 X 1

B073978

(2)

HEX NUT,

SS,1/4-20

B076331

(2)

GROUND

WIRE

B072684

(1)

BATTERY, AA

B076529

(1)

KNOB

R3918

(2)

FOAM GRIP

B073097

(1)

ORIFICE

B101063

(2)

IGNITER GROUND LUG

B069747

(2)

GRILL HEAD HARDWARE PACK - B101274

B102218-7-0719Page 8

KNOB,TAPERED

B100098

(1)

LID, STOP

B076521

(1)

KEPS NUT,

SS,10-24

B073967

(1)

PHILLIPS TRUSS HEAD SCREW,

10-24 X 3/4

B076522

(1)

SPACER

B662325

(1)

FLATWASHER,

1/4 ID X 5/8 OD

B076332

(2)

LID STOP HARDWARE PACK - B101097

B102218-7-0719 Page 9

BROILMASTER

PREMIUM GRILLS

REMOVING LID

To ease assembly, remove Grill Lid

and Warming Rack. Remove Warming

Rack and set aside. Remove the two

Pins and Clips at the rear of the Grill

Lid and set aside. After Pins, Lid and

Warming Rack have been removed,

remove the contents from inside the

Grill.

Prior to assembling Grill Head

assemble Cart or Post mounting first.

Follow Mounting instructions

provided with your Broilmaster Cart or

Post.

1

2

3

UNPACK AND REMOVE LID

B102218-7-0719Page 10

Place the Wind Deflector in the bottom

Casting.

WIND DEFLECTOR PLACEMENT

B102218-7-0719 Page 11

1

2

3

9/16”

Note: If a side shelf accessory is to be

used, install it at this time. Refer to side

shelf installation instructions for more

information.

INSERT COLLECTOR BOX (R3B ONLY)

B102218-7-0719Page 12

IGNITER WIRES

INSERT BURNERS (R3B ONLY)

B102218-7-0719 Page 13

IGNITER WIRES

INSERT INFRARED BURNERS (R3 ONLY)

B102218-7-0719Page 14

7/16”

INSERT BURNER SHIELD (R3B ONLY)

HEX HEAD BOLT

SS, 1/4-20 X 3/4

B063096 (2)

HEX NUT,

SS, 1/4-20

B076331 (2)

.

B102218-7-0719 Page 15

7/16”

ATTACH GROUND WIRE (R3 ONLY)

HEX HEAD BOLT

SS, 1/4-20 X 3/4

B063096 (2)

HEX NUT,

SS, 1/4-20

B076331 (2)

.

GROUND WIRE

B072684 (1)

IGNITER

GROUND LUG,

SS, 1/4-20

B069747 (2)

.

B102218-7-0719Page 16

IGNITER

Route Leads from Burner and Secure to

Ignitor Terminals (polarity is not

important).

IGNITER

CONNECT IGNITER LEADS

B102218-7-0719 Page 17

Unscrew the Igniter Knob from the

Control Panel, and insert AA Battery,

positive side up, and replace Igniter

Button.

AFTER

KNOB AND BATTERY PLACEMENT (R3 SHOWN)

B102218-7-0719Page 18

KNOB

LID STOP

ROD

Screw the black Knob onto the Lid

Stop. Do not overtighten.

3/8”

INSTALL LID STOP (R3 GRILL SHOWN)

PHILLIPS TRUSS HEAD SCREW,

SS,10-24 X 3/4

B100128 (1)

HEX LOCK NUT,

SS, 10-24

R4021 (1)

FLAT WASHER

1/4 x 5/8 OD

B076332 (2)

SPACER,

B662325 (1)

B102218-7-0719 Page 19

HANDLE INSTALLATION

Tip: For ease of installation, lightly

lubricate the inside of the Foam Grip with

Liquid Soap before twisting it on to

Handle.

Handle is shipped with screws installed.

Remove the screws, align handle with

top casting, and re-install screws.

B102218-7-0719Page 20

REINSTALL LID

HINGE PIN,

(FROM PREVIOUS STEPS)

B057804 (2)

COTTER PIN,

(FROM PREVIOUS STEPS)

B057805 (2)

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Broilmaster R3N & R3BN Infrared Grill Head Owner's manual

Broilmaster R3N & R3BN Infrared Grill Head Owner's manual

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