Yard-Man 11A-589B795 Owner's manual

Brand: Yard-Man

Model: 11A-589B795

Category: Lawnmowers

Type: Owner's manual

This manual is also suitable for

Safety • Assembly • Operation • Tips &Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty

OF A O AL

21" Rotary Mower- Model Series 580

iMPORTANT

READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY BEFORE OPERATION

Warning: Thisunitisequippedwithan internalcombustionengineandshouldnotbeusedon or nearanyunimprovedforest-covered,brush-

coveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(if any).

If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderbytheoperator.IntheStateofCaliforniatheaboveisrequiredbylaw

(Section4442oftheCaliforniaPublicResourcesCode).Otherstatesmayhavesimilarlaws.Federallawsapplyonfederallands.A sparkarrester

forthemufflerisavailablethroughyournearestengineauthorizedservicedealeror contacttheservicedepartment,RO.Box361131Cleveland,

Ohio44136-0019.

PRINTEDIN U.S.A.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

FORMNO.769-02310

12/2005

This Operator's Manual is an important part of your new lawn mower, it will help you assemble,

prepare and maintain the unit for best performance. Please read and understand what it says.

Table of Contents

Slope Gauge ....................................................... 3

Safe Operation Practices ................................... 4

Setup and Adjustment ....................................... 6

Operating Your Lawn Mower .............................. 8

Maintaining Your Lawn Mower ......................... 10

Trouble Shooting .............................................. 12

Safety Labels .................................................... 13

Parts List ........................................................... 14

Warranty ............................................................ 16

Finding and Recording Model Number

BEFOREYOU STARTASSEMBLING

YOURNEW EQUIPMENT,

please locatethe modelplate onthe equipmentand copythe

informationtothe sample modelplate providedtothe right.

Youcan locatethe modelplate by standingat theoperating

position andlookingdown atthe rear ofthe deck. This

informationwill be necessaryto usethemanufacturer'sweb

site and/or obtain assistancefrom the CustomerSupport

Departmentoran authorizedservice dealer.

Model Number

www.mtdproducts.com

Serial Number

MTD LLC

P.O= BOX 361131

CLEVELAND, OH 44136

330-220-4683

800-800-7310

Customer Support

Please do NOTreturn the unit to the retailer from which it was

purchased, without first contacting Customer Support.

Ifyou havedifficultyassembling this productor haveany questionsregardingthe controls, operation,or maintenanceof this

unit,youcan seek helpfrom theexperts. Choosefromthe optionsbelow:

1. Visitmtdproducts.com. Click onthe Service& Support menuoption.

2. Phone a Customer Support Representative at 1 (800) 800-7310.

3. Theengine manufacturer isresponsiblefor allengine-related issueswithregards to performance,power-rating,specifica-

tions,warrantyand service. Pleaserefer tothe engine manufacturer'sOwner's/Operator'sManual, packedseparatelywith

your unit,for more information.

MTD _n_r_tic_

Aw_4 Winning ?red_ts

@r Company i _rivacy P'd_y'

C,@n_ac_U_

Ser,,,ice 8: Suppo_±

Product Registration

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WARNING

Thissymbolpoints

out importantsafety

instructionswhich,if

notfollowed,could

endangerthe personal

i safetyand/or property

I ofyourselfand others.

Readandfollowall

instructionsinthis

manualbeforeat-

temptingto operate

i this machine.Failure

I to complywiththese

instructionsmayresult

i inpersonalinjury.When

youseethis symbol.

i HEED ITS WARNING!

Your Responsibility

Restrictthe use

ofthis powermachine

to personswho read,

_understand

ano followthe warnings

and instructions

inthis manual

and on the machine.

WARNING: EngineExhaust,some of its constituents,andcertain vehiclecompo-

nentscontain or emit chemicals knownto Stateof Californiato cause cancerand

birth defectsor other reproductiveharm.

DANGER: Thismachinewas builtto beoperatedaccordingto the rulesfor safeoperation in this

manual.As with anytypeof powerequipment,carelessnessor erroronthe part ofthe operatorcan

result inseriousinjury.This machine iscapableof amputatinghands andfeet andthrowing objects.

Failureto observethe followingsafety instructionscould resultin serious injury or death.

Children

Tragicaccidentscanoccurifoperatorisnotalertto presence

ofchildren.Childrenareoftenattractedtomowerand mowing

activity.Theydonot understandthe dangers.Neverassume

thatchildrenwill remainwhereyoulastsawthem.

1. Keepchildrenoutofthe mowingareaand underwatchful

careofa responsibleadultotherthanthe operator.

2. Bealertandturnmoweroffif achildentersthearea.

3. Beforeandwhilemovingbackwards,lookbehindanddown

forsmallchildren.

4. Useextremecarewhenapproachingblindcorners,

doorways,shrubs,trees,orotherobjectsthatmayobscure

yourvisionofa child whomayrunintothe mower.

5. Keepchildrenawayfromhotor runningengines.Theycan

sufferburnsfroma hotmuffler.

6. Neverallowchildrenunder14yearsoldto operateapower

mower.Children14yearsoldandovershouldreadand

understandoperationinstructionsandsafetyrulesinthis

manualandshouldbetrainedandsupervisedbyaparent.

General Operation

1. Readthisoperator'smanualcarefullyin its entiretybefore

attemptingtoassemblethismachine.Read,understand,

andfollowall instructionsonthe machineandin the

manual(s)beforeoperation.Becompletelyfamiliarwith

thecontrolsandthe properuseofthis machinebefore

operatingit. Keepthis manualin a safeplaceforfuture

andregularreferenceandfor orderingreplacementparts.

2. Thismachineisa precisionpieceof powerequipment,

nota plaything.Therefore,exerciseextremecautionat all

times.Yourunithas beendesignedto performonejob: to

mowgrass.Do notuseit foranyotherpurpose.

3. Neverallow childrenunder14yearsoldto operatethis

machine.Children14yearsoldand overshouldreadand

understandthe instructionsinthismanualandshould

betrainedand supervisedby a parent.Onlyresponsible

individualswhoarefamiliarwiththeserulesofsafe

operationshouldbeallowedto usethismachine.

4. Thoroughlyinspectthe areawherethe equipmentisto

beused.Removeall stones,sticks,wire,bones,toys

andotherforeignobjects,whichcouldbetrippedoveror

pickedupandthrownbythe blade.Thrownobjectscan

causeseriouspersonalinjury.Planyourmowingpattern

toavoiddischargeofmaterialtowardroads,sidewalks,

bystandersandthe like.Also,avoiddischargingmaterial

againsta wallor obstruction,whichmaycausedischarged

materialto ricochetbacktowardthe operator.

5. Tohelpavoidbladecontactorathrownobjectinjury,

stayinoperatorzonebehindhandlesandkeepchildren,

bystanders,helpersandpetsatleast75feetfrom mower

whileit is inoperation.Stopmachineifanyoneenters

area.

6. Alwayswearsafetyglassesor safetygogglesduringopera-

tionandwhile performinganadjustmentor repairtoprotect

youreyes.Thrownobjectswhich ricochetcancauseserious

injurytothe eyes.

7. Wearsturdy,rough-soledworkshoesandclose-fitting

slacksandshirts. Shirtsandpantsthatcoverthe armsand

legsandsteel-toedshoesarerecommended.Neveroperate

thismachineinbarefeet,sandals,slipperyor light-weight

(e.g.canvas)shoes.

8. Donotputhandsorfeet nearrotatingpartsor undercutting

deck.Contactwithbladecanamputatehandsandfeet.

9. Amissingor damageddischargecovercancause blade

contactor thrownobjectinjuries.

10.Manyinjuriesoccurasa resultofthe mowerbeingpulled

overthefoot duringafall causedby slippingor tripping.

Do notholdontothe mowerifyouarefalling;releasethe

handleimmediately.

11.Neverpullthe mowerbacktowardyouwhileyouare

walking.Ifyoumustbackthe mowerawayfromawallor

obstructionfirstlookdownand behindtoavoidtrippingand

thenfollowthesesteps:

a. Stepbackfrommowertofully extendyourarms.

b. Besureyouarewellbalancedwithsurefooting.

c. Pullthe mowerbackslowly,no morethanhalfway

towardyou.

d. Repeatthesestepsas needed.

12.Do notoperatethe mowerwhileunderthe influenceof

alcoholordrugs.

13.Do notengagetheself-propelledmechanismon unitsso

equippedwhilestartingengine.

14.Thebladecontrolhandleisasafetydevice.Neverattempt

tobypassitsoperation.Doingso makesthe safetydevice

inoperativeandmayresultin personalinjurythrough

contactwiththe rotatingblade.Thebladecontrolhandle

mustoperateeasilyin bothdirectionsandautomatically

returntothe disengagedpositionwhenreleased.

15.Neveroperatethe mowerinwet grass.Alwaysbesureof

yourfooting. A slipand fallcancauseseriouspersonal

injury.If youfeelyouarelosingyourfooting,releasethe

bladecontrolhandleimmediatelyandthe bladewillstop

rotatingwithinthreeseconds.

16.Mowonlyin daylightor goodartificiallight.Walk,neverrun.

17.Stopthe bladewhencrossinggraveldrives,walksor roads.

18.Iftheequipmentshouldstartto vibrateabnormally,stopthe

engineandcheckimmediatelyfor the cause.Vibrationis

generallya warningoftrouble.

19.Shuttheengineoff andwait untilthebladecomesto a

completestopbeforeremovingthe grasscatcheror unclog-

ging thechute.

The cuttingbladecontinuesto rotatefor afewsecondsafter

the engineisshutoff. Neverplaceany partofthe bodyin

the bladearea untilyouaresurethe bladehasstopped

rotating.

20. Neveroperatemowerwithoutpropertrail shield,discharge

cover,grasscatcher,bladecontrolhandleor othersafety

protectivedevicesin placeand working.Neveroperate

mowerwithdamagedsafetydevices.Failuretodo socan

resultin personalinjury.

21. Mufflerandenginebecomehotandcan causeaburn.Do

nottouch.

22.Onlyusepartsandaccessoriesmadeforthismachineby

manufacturer.Failuretodo socanresultinpersonalinjury.

23. Ifsituationsoccurwhicharenotcoveredin thismanual,

usecareand goodjudgment.Contactyourdealerfor

assistance.Telephone1-800-800-7310forthe nameofyour

nearestdealer.

Slope Operation

Slopesareamajorfactorrelatedto slipandfallaccidents,which

can resultinsevereinjury.Operationonslopesrequiresextra

caution.Ifyoufeeluneasyon aslope,do notmowit.Foryour

safety,usetheslopegaugeincludedaspartofthis manualto

measureslopesbeforeoperatingthisunitonaslopedor hilly

area.Iftheslopeisgreaterthan15degrees,donot mowit.

Do:

1. Mowacrossthefaceofslopes;neverupanddown.Exercise

extremecautionwhenchangingdirectiononslopes.

2. Watchfor holes,ruts,rocks, hiddenobjects,or bumpswhich

can causeyouto slipor trip.Tallgrasscanhideobstacles.

3. Alwaysbesureofyourfooting.A slip andfall cancause

seriouspersonalinjury.Ifyoufeelyouarelosingyour

balance,releasethe bladecontrolhandleimmediately,and

the bladewill stoprotatingwithin3seconds.

Do Not:

1. Donot mowneardrop-offs,ditchesorembankments,you

could loseyourfootingorbalance.

2. Donot mowslopesgreaterthan 15degreesasshownon

the slopegauge.

3. Donot mowon wetgrass.Unstablefootingcouldcause

slipping.

Service

Safe HandlingOf Gasoline:

1. To avoidpersonalinjury orpropertydamageuseextreme

care inhandlinggasoline.Gasolineisextremelyflammable

andthevaporsareexplosive.Seriouspersonalinjurycan

occurwhengasolineisspilledonyourselforyourclothes,

whichcanignite.

2. Washyourskin andchangeclothesimmediately.

3. Useonlyanapprovedgasolinecontainer.

4. Neverfillcontainersinsidea vehicleoron atruckor trailer

bedwitha plasticliner.Alwaysplacecontainerson the

groundawayfromyourvehiclebeforefilling.

5. Removegas-poweredequipmentfromthe truckortrailer

andrefuelit onthe ground.Ifthisis notpossible,thenrefuel

suchequipmentonatrailerwitha portablecontainer,rather

thanfroma gasolinedispensernozzle.

6. Keepthe nozzlein contactwiththe rimofthefueltank or

containeropeningat alltimesuntilfuelingis complete.Do

notusea nozzlelock-opendevice.

7. Extinguishallcigarettes,cigars,pipesandothersources

ofignition.

8. Neverfuel machineindoorbecauseflammablevaporswill

accumulatein thearea.

9. Neverremovegascap oraddfuelwhileengineishot or

running. Allowengineto coolatleasttwominutesbefore

refueling.

10.Neveroverfillfueltank. Filltankto nomorethanY2inch

belowbottomoffiller neckto provideforfuelexpansion.

11.Replacegasolinecapandtightensecurely.

12.Ifgasolineis spilled,wipeitoff theengineand equipment.

Moveunittoanotherarea.Wait5minutesbeforestarting

engine.

13.Neverstorethemachineorfuel containernearanopen

flame,sparkor pilotlightasona waterheater,space

heater,furnace,clothesdryeror othergasappliances.

14.Toreducefire hazard,keepmowerfreeofgrass,leaves,

orother debrisbuild-up.Cleanupoil orfuelspillageand

removeanyfuel soakeddebris.

15.Allowamowertocoolat least5 minutesbeforestoring.

GeneralService:

1. Neverrunanengineindoorsorin a poorlyventilatedarea.

Engineexhaustcontainscarbonmonoxide,anodorlessand

deadlygas.

2. Beforecleaning,repairing,or inspecting,makecertainthe

bladeandall movingpartshavestopped.Disconnectthe

sparkplugwireandgroundagainstthe engineto prevent

unintendedstarting.

3. Checkthe bladeandenginemountingboltsatfrequent

intervalsfor propertightness.Also,visuallyinspectbladefor

damage(e.g.,bent,cracked,worn)Replacebladewiththe

originalequipmentmanufacture's(O.E.M.)bladeonly,listed

inthismanual."Useof partswhichdo notmeetthe original

equipmentspecificationsmayleadto improperperformance

andcompromisesafety!"

4. Mowerbladesaresharpandcancut.Wrapthebladeor wear

gloves,anduseextracautionwhenservicingthem.

5. Keepallnuts,bolts,andscrewstightto besurethe equip-

mentis insafeworkingcondition.

6. Nevertamperwithsafetydevices.Checktheirproperopera-

tionregularly.

7. Afterstrikingaforeignobject,stopthe engine,discon-

nectthesparkplugwireandgroundagainsttheengine.

Thoroughlyinspectthe mowerforanydamage.Repairthe

damagebeforestartingandoperatingthe mower.

8. Neverattemptto makeawheelor cuttingheightadjustment

whiletheengineis running.

9. Grasscatchercomponents,dischargecover,andtrail

shieldaresubjecttowear anddamagewhichcould expose

movingpartsor allowobjectsto bethrown.Forsafety

protection,frequentlycheckcomponentsandreplaceim-

mediatelywithoriginalequipmentmanufacturer's(O.E.M.)

partsonly,listedinthis manual."Useofpartswhich do

notmeetthe originalequipmentspecificationsmayleadto

improperperformanceandcompromisesafety!"

10.Do notchangetheenginegovernorsettingor over-revthe

engine.Thegovernorcontrolsthe maximumsafeoperating

speedoftheengine.

11.Maintainor replacesafetylabels,as necessary.

12.Observeproperdisposallawsandregulations.Improper

disposaloffluidsandmaterialscanharmtheenvironment.

Operation

WARNING

Thissymbol points

out importantsafety

instructions,which if

notfollowed,could

endangerthe personal

safety and/or property

of yourselfand others.

Readand followall

instructions inthis man-

ual beforeattemptingto

operatethis machine.

Failureto comply with

these instructionsmay

result inpersonalinjury.

Whenyou seethis

symbol.

HEED IT'S WARNING!

YourResponsibility

Restrictthe use

of this powermachine

to personswho read.

understand

and followthe warnings

and instructions

in this manua

and onthe machine.

Adjustment

NOTE:Stand behind

the mower as il you

were goingto operate

it. Yourrighthand cor-

respondsto the right

i sideof the mower;your

left handcorresponds

to the left sideof the

mower.

iMPORTANT

i This unitis shipped

without gasolineor

oil inthe engine.Fill

up gasolineand oil

as instructedinthe

i accompanyingengine

manual BEFORE

operatingyour mower.

Step 1

HardwarePack

Wing Nuts (2)

Step 2

1. Removeanypackingmaterialwhichmaybebetween

upperandlowerhandles.

a. Pullupand backon upperhandleasshownin

Step1.Makecertainthe lowerhandleis seated

securelyintothehandlemountingbrackets.

b. Tightenhandknobssecuringupperhandleto

lowerhandle.Makesurethateachcarriageboltis

seatedproperlyin thehandle.

2. Locatehairpinclipinone holeon theweldpinon each

sideof lowerhandle.

a. Removehairpinclipfromthis hole.Usinga pairof

pliers,inserthairpinclipintotheotherholeon the

weldpin.Repeaton otherside.

b. Inserta carriageboltfromthehardwarepackinto

theupperholeonthehandlemountingbracket.

Securewithone plasticwingnut,alsoincluded

inthehardwarepack.Repeatonothersidewith

remainingitemsfromhardwarepack.

Theropeguideisattachedtotherightsideofthe

upperhandle.Loosenthewingnutwhichsecuresthe

ropeguide.

a. Holdbladecontrolhandleagainstupperhandle.

b. Pullstarterropeoutoftheengine.Releaseblade

controlhandle.

c. Slipstarterropeintoropeguide.

d. Tightenwingnut.

Insertpostoncabletiesintoholesprovidedon the

lowerhandle.Pullcabletietightandtrimexcess.

Installrearwheelsasfollowsin Step5: (maybe

alreadyinstalled)

a. Placerearof themowerdeckon raisedblocks.

b. Removelocknutfrompivotarmassembly(on

selectmodels,thesemaybeincludedseparately

ina plasticbag).

c. Slidewheel,withhollowsidein,ontopivotarmand

securewithlocknut.

d. Assembletheothersideinthe samemanner.

Step 3 Step 4

.m_ J

Step 5

6. An adjustingplateandthumbleverateachwheel

positionprovidescuttingheightadjustment.

a. Depresslevertowardswheel.

b. Moveittoanyof theninepositionsfordesired

cuttingheight.SeeStep6.

c. Releaselevertowardsmowerdeck.

7. Followstepsbelowtoassemblethegrasscatcher:

a. Placebagoverframesothat itsblackplasticside

is atthebottom.

b. Slip plasticchannelofgrassbagoverhooksonthe

frame.SeeStep7.All theplasticchannelsexcept

centertopof bagattachfromoutsideofbag.

c. Attachcentertopofbagfrominsideofbag.

8. Followstepsbelowtoattachgrasscatcher:

a. Liftreardischargedoor.

b. Placegrasscatcheron thepivotrod.Letgo

ofdischargedoorsothat itrestson thegrass

catcher.SeeStep8.

Step 6

Step 7

Toremovegrasscatcherorconverttoa mulcher,lift rear ......................................

dischargedooron themowerasshowninStep8. Lift

grasscatcherupandoutofthepivotrod.Releaserear

dischargedoortoallowittocloserearopeningof mower.

_ ARNING: Never operate mower

unless the hooks on the grass

catcher are firmly seated on the

pivot rod, and the rear discharge

door rests firmly against top of

the grass catcher.

Step 8

CUTTING

Step8

All Wheelsmust be

placed in the same

relative pos!tionl

Step 7

Makecertainbagis

turned rightside out

before assembling

(waming labe!will be

on theoutside):

Never operate mower

unless the hooks on

the grasscatcher are

firmly seated on the

p votrod;andthe

rear discharge door

rests firmly against

topofthegrass

Know Your Lawn Mower

WARNING

The blade control

mechanism is a

safety device. Never

attempt to bypass its

operations.

Use extreme care

i when handhng

gasoline.Gasoline is

extremely flammable

and the vapors are

explosive. Never fuel

the machine indoors

or while the engine

is hotor running.

Extinguish cigarettes,

cigars, pipesand

other sources of

ignition.

--, Blade Control

Recoil

Starter

Upper Handle

LowerHandle

Starter Ro

Oil Fill

Grass Catcher

Cutting Height

Adjustment Lever

(for each wheel)

Gasoline Fill Primer

Figure 1

Now that you have set up your lawn mower for op-

eration, get aquainted with its controls and features.

These are described below and illustrated on this

page. This knowledge will allow you to use your

new equipment to its fullest potential.

Blade Control

The blade control is attached to the upper handle

of the mower. Depress and squeeze it against the

upper handle to operate the unit. Release it to stop

engine and blade.

Recoil Starter

The recoil starter is attached to the right upper

handle. Stand behind the unit and pull the recoil

starter rope to start the unit.

Gas and Oil Fill-Up

1. Check oil level and add oil if necessary. Follow engine

manual for this. See Figure 1above for location of the

oil fill.

2. Servicetheenginewithgasolineasinstructedinthe

enginemanual. SeeFigure1aboveforlocationof

gasfill.

__ WARNING:This blade control mecha-

nism isa safetydevice. Neverattempt

to bypass itsoperations.

Cutting Height Adjustment Levers

One adjustment lever is located on each wheel and

is used to adjust the cutting height. All four levers

have to be at the same relative position to ensure a

uniform cut.

_ ARNING:Useextreme carewhenhan-

dling gasoline.Gasolineis extremely

flammableand the vapors areexplosive.

Neverfuel the machine indoorsor while

the engine ishot or running. Extinguish

cigarettes, cigars, pipesand other

sources of ignition.

WARNING:Theoperationof any lawn

mowercan result inforeign objects

being thrownintotheeyes,whichcan

damageyoureyesseverely. Always

wearsafetyglasseswhileoperating

the mower,or while performingany

adjustments or repairson it.

Starting Engine

WARNING:Be sureno one otherthan

the operatorisstanding near the lawn

mower while starting engine or operat-

ingmower.Neverrun engine indoors

or inenclosed, poorly ventilated areas.

Engineexhaustcontains carbon

monoxide, an odorless anddeadly

gas. Keep hands, feet, hair and loose

clothing awayfrom anymoving partson

engine and lawn mower.

1. Pushprimerthreetimes.Waitabouttwoseconds

betweeneachpush.SeeFigure2. Intemperature

around550For below,primefive times.Donotprime

to restarta warmengine.

2. Standingbehindthe mower,squeezethebladecontrol

againstupperhandle.SeeFigure2.

3. Holdingthesetwo handlestogetherfirmly,grasprecoil

starterhandleand pullropeoutwitha rapid,continu-

ous,fullarmstroke.SeeFigure2.Keepinga firm

grip onthestarterhandle,lettheroperewindslowly.

Repeatuntilenginecranks.Letthe roperewindeach

timeslowly.

,_ WARNING:Wait for the blade to stop

completely beforedoing any work

__ on themower or to removethe grass

catcher.

Stopping Engine

1. Releasebladecontroltostoptheengineand blade.

2. Disconnectsparkplugwirefromsparkplugand

groundagainsttheengine.

UsingYour Lawn Mower

,__k WARNING:Neveroperateyour mower

without either the rear door or the entire

grass catcherassembly firmly secured.

Besurelawnisclearof stones,sticks,wire,or other

objectswhichcoulddamagelawnmowerorengine.

Suchobjectscouldbe accidentlythrownbythemower

in anydirectionandcauseseriouspersonalinjurytothe

operatorandothers.

Figure 2

_klL ARNING:ifyou strike a foreign

object,stop theengine.Remove

wire from the sparkplug,thoroughly

inspect mower for any damage,and

repair damagebefore restarting and

operating. Extensivevibration of

mowerduring operation isan indica-

tion of damage.Theunit should be

promptlyinspectedand repaired.

1. Forbest results,do notcut wetgrass.

2. Fora healthierlawn,nevercut offmorethanone-

thirdofthetotallengthofthegrass.

Using as Mulcher

Formulchinggrass,removethegrasscatcherfromthe

mower.Thereardischargedoorshouldbeclosed.

1. Foreffectivemulching,do notcut wetgrass.

2. Newor thickgrassmayrequirea narrowercut.

Adjustgroundspeedaccordingtoconditionoflawn.

3. If thegrasshasbeenallowedto growinexcessof

4 inches,mulchingisnotrecommended.Usethe

grasscatchertobagclippingsinstead.

Using Grass Catcher

Youcanusethegrasscatchertocollectclippingswhile

youareoperatingthemower.

1. Attachgrasscatcherfollowinginstructionson page

7. Grassclippingswillautomaticallycollectinthe

bagasyourunthe mower.Operatethemowertillthe

grassbagisfull.

2. Stopenginecompletelybyreleasingtheblade

controlhandle.Makesurethattheunithascometo

a completestop.

3. Liftdischargedoorandpullgrassbagup andaway

fromthe mowertodisposeofthegrassclippings.

Mower

WARNING

The operation of any

lawn mower can result

inforeign objects

being thrown into

the eyes, whichcan

damage your eyes

severely. Always wear

safety glasseswhile

operating the mower,

or whileperforming

any adjustments or

repairs on it.

Be sureno one other

than the operator is

standing near the lawn

mower while starting

engine or operating

mower. Never run

engine indoorsor

n enclosed, poorly

ventilated areas. En-

gineexhaust contains

carbon monoxide, an

odorless and deadly

gas. Keep hands, feet,

hair and loose clothing

away from any moving

partson engine and

lawn mower.

Maintaining

WARNING

Alwaysstopengine,

disconnectspark

plug, and ground

against enginebefore

cleaning,lubricating

or doing any kind of

maintenance on your

_machine.

i Nevertip the mower

more than 90 degrees

in any directions

and do not leave the

mower tipped for any

length of time. Oilcan

drain intothe upper

partof the engine

causing a starting

problem.

General Recommendations

1. Alwaysobservesafetyruleswhenperforming

anymaintenance.

2. Thewarrantyon thislawnmowerdoesnotcover

itemsthathavebeensubjectedtooperatorabuse

ornegligence.Toreceivefullvaluefromwarranty,

operatormustmaintainthelawnmoweras

instructedhere.

3. Changingofengine-governedspeedwillvoid

enginewarranty.

4. Alladjustmentsshouldbecheckedat leastonce

eachseason.

5. Periodicallycheckallfastenersand makesurethese

aretight.

__ ARNING: Alwaysstop engine,

disconnect spark plug, and

groundagainst engine before

cleaning, lubricating or doing

any kind of maintenanceon your

machine.

Lubrication

1. Lubricatepivotpointson thebladecontrolhandleat

leastoncea seasonwith lightoil.Thebladecontrol

mustoperatefreelyinbothdirections.SeeFigure3.

2. Lubricatethewheelsatleastoncea seasonwith

lightoil (ormotoroil). If wheelsareremovedforany

reason,lubricatesurfaceofthepivotarmandinner

surfaceof thewheelwithlightoil.SeeFigure3.

3. Lubricatethetorsionspringandpivotpointonthe

reardischargedoorperiodicallywithlightoil to

preventrust.SeeFigure3.

4. Followtheaccompanyingenginemanualforlubrica-

tionscheduleandinstructionforenginelubrication.

Deck Care

Clean underside of the mower deck after each use

to prevent build-up of grass clippings or other debris.

Follow steps belowfor this job.

1. Disconnectsparkplugwire.Draingasolinefromlawn

mower,or placea pieceof plasticunderthegascap.

2. Tipmowersothat itrestsonthe housing.Keepthe

sidewiththeair cleanerfacingup.Holdmowerfirmly.

,_ WARNING" Never tip the mower

more than 90 degrees inany

-- directions and do not leave the

mower tipped for any length of

time. Oil can drain intothe upper

part ofthe engine causing a

starting problem.

3. Scrapeandcleantheundersideofthedeckwitha

suitabletool.Donotspraywithwater.

4. Putthemowerbackonitswheelsontheground.If

youhad putplasticunderthegascapearlier,make

sureto removeitnow.

NOTE: Wedo notrecommendtheuseofpressure

washersorgardenhosetocleanyourunit.Thesemay

causedamagetoelectriccomponents,spindles,pulleys,

bearings,or theengine.Theuseofwaterwillresultin

shortenedlifeandreduceserviceability.

Engine Care

A listofkeyenginemaintenancejobs requiredforgood

performancebythemowerisgivenbelow.Followthe

accompanyingenginemanualforadetailedlistand

instructions.

1. Maintainoil levelasinstructedinenginemanual.

2. Serviceaircleanerevery25 hoursundernormal

conditions.Cleaneveryfewhoursunderextremely

dustyconditions.Poorengineperformanceand

floodingusuallyindicatesthattheaircleanershould

beserviced.Toservicetheaircleaner,refertothe

enginemanual.

3. Cleansparkplugand resetthegaponcea season.

Sparkplugreplacementisrecommendedatthestart

ofeachmowingseason.Checkenginemanualfor

correctplugtypeand gapspecifications.

4. Cleanengineregularlywitha clothorbrush.Keepthe

coolingsystem(blowerhousingarea)cleantopermit

properaircirculation.Removeall grass,dirtand

combustibledebrisfrommufflerarea.

Blade Care

_ ARNING: When removing the

cutting blade for sharpening or

replacement, protect your hands

with a pair of heavy gloves or use

a heavy rag to hold the blade.

Periodicallyinspectthebladeadapterforcracks,

especiallyif youstrikea foreignobject.Replacewhen

necessary.Followthe stepsbelowforbladeservice.

1. Disconnectsparkplugwirefromsparkplug.Turn

moweron itssidemakingsurethattheairfilterand

thecarburetorareup.

2. Removetheboltandthe bladebellsupportwhich

holdthebladeand thebladeadaptertotheengine

crankshaft.See Figure4.

3. Removebladeandadapterfromthecrankshaft.

4. Thebladecanbe sharpenedwitha fileor on a grind-

ingwheel.Donotattempttosharpenthebladewhileit

isstillonthemower.

5. Whensharpeningtheblade,followtheoriginalangle

ofgrind.Grindeachcuttingedgeequallyto keepthe

bladebalanced.

Removebladefromtheadapterfortestingbalance.

Balancethebladeona roundshaftscrewdriverto

check.Removemetalfromtheheavysideuntilit

balancesevenly.

,__ WARNING: An unbalanced blade

will cause excessive vibration

when rotating at high speeds, it

may cause damage to mower, and

could break causing personal

injury.

8. Lubricatetheenginecrankshaftandtheinnersurface

ofthebladeadapterwithlightoil.Slidetheblade

adapterontotheenginecrankshaft.

9. Placethebladeon theadaptersuchthattheside

oftheblademarked"Bottom"(orwithpartnumber)

facesthegroundwhenthemowerisintheoperating

position.Makesurethatthebladeisalignedand

seatedon thebladeadapterflanges.

10.Placebladebellsupportonthe blade.Alignnotches

on thebladebell supportwith smallholesinblade.

11.Replacehexboltandtightenhexboltto torque:450

in.Ibs.rain.,600 in.Ibs.max.

Toensuresafeoperationofyourmower,periodically

checkthebladeboltforcorrecttorque.

Figure 4

Figure 5

Replacing Rear Flap

1. Toremoverearflap,cutoff theflatendofthewire

rodwhichsecuresittothedeck.See Figure5.

2. Attachthenewflapand newrodtodeck,bending

theendsofthenewrodoverto securetodeck.

Off-Season Storage

Thefollowingstepsshouldbetakento prepareyour

lawnmowerforstorage.

1. Cleanandlubricatemowerthoroughlyasdescribed

inthe lubricationinstructions.

2. Wedo notrecommendtheuseofa pressurewasher

orgardenhosetocleanyourunit.

3. Refertoenginemanualforcorrectengine

storageinstructions.

4. Coatmower'scuttingbladewithchassisgreaseto

preventrusting.

5. Storemowerina dry,cleanarea.Donotstorenext

tocorrosivematerials,suchas fertilizer.

Whenstoringanytypeof powerequipmentin a poorly

ventilatedor metalstorageshed,careshouldbetaken

torust-prooftheequipment.Usinga lightoil or silicone,

coattheequipment,especiallycablesandall moving

partsofyourlawnmowerbeforestorage.

Maintaining

Yo ur LaWn

ower

WARNING

When removing

the cutting blade

for sharpening or

replacement, protect

your handswith a

pair of heavy gloves

or use a heavy ragto

holdthe blade.

An unbalanced blade

will causeexcessive

vibration when rotat-

ing at high speeds, it

may cause damage

to mower, and could

break causing per-

sonal injury.

repairsbeyond

theminoradjustments

listed here, contact

an authorizedservice

_iiii _ ii _ _ i _ _i _ i

i i i ¸ ! !

i_ i_ _i!: _ i ii _ii__ii_I iiiii_

Problem Cause Remedy

Engine fails to Start i. Blade controldisengaged. Engagebiadecontrol

sparkp!ugwiredisconnected: I conBect WiretoSparkp!ug_

3. Fueltankemptyorstalefuel. 3. FiItankwith clean,freshgasoline.

4. Enginenotchoked. 4. Chokeengineas instructedinthe

OPe[atingYOU[LawnMower section•

5: Faultysparkpug 5, Clean,adjustgap,or replace.

6. BlOCkedfuel linel 6, cieanfueliinel

7: Engineflooded. 7: Wait afew minutesto iestart,but do

I notprime:

Enginerunserratic 1. Sparkplugwireloose.

2. Blockedfuel lineor stalefuel.

3. Ventingascap plugged.

4. Wateror dirt infuel system.

5. Dirtyair cleaner.

6. Carburetorout ofadjustment.

1. Connectandtightensparkplugwire.

2. Cleanfuelline;filltank withclean,

freshgasoline.

3. Clearvent.

4. Drainfueltank. Refillwithfreshfuel.

5. Refertoenginemanual.

6. Refertoenginemanual.

Engine overheats 1 Engineoil levellow. 1. Fillcrankcasewith properoil.

2....A rfow restrcted I 2 Removebowerhousngand cean

3. Carburetornotadjustedpropery. 3• Refertoengne manua.

Occasional skips 1. Sparkpluggap tooclose. 1. Adjust gapto .030-inch.

(hesitates) at high speed 2. Carburetoridlemixtureadjustment 2. Referto enginemanual.

improperlyset.

Idles poorly 1. Sparkplugfouled,faultyor gaptoo wide. 1. Resetgapto .030-inchor replace

sparkp ug.

2 Carburetorimproperlyadjusted 2. Refertoenginemanual.

. 3. Dirtyair cleaner. 3. Refertoenginemanual.

Excessive Vibration 1. Cuttingbladelooseor unbalanced. 1. Tightenbladeandadapter.Balance

blade.

2. Bentcuttingblade. 2. Seeanauthorizedservicedealer.

Mower will not mulch grass 1 Wetgrass• 1. Donot mowwhengrassiswet wait

untillatertocut.

2. Excessivelyhighgrass. 2. Mowonceata highcuttingheight,

then mowagainatdesiredheightor

I makeanarrowercuttingpath.

, 3. Du bade. , 3. Sharpenor replaceblade.

Uneven cut 1. Wheelsnotpositionedcorrectly. 1. Placeallfour wheelsin same

heightposition.

2. Dullblade. 2. Sharpenor replaceblade.

iii i_ _ iiii

ii i _iI_ii

747-1161A BladeControlHandle 720-0426 AdjustmentLeverKnob

2 749-1092A UpperHandle 29 732-0404 SpringLever

3 747-04080 GrassCatcherFrame 30 738-0507B ShoulderScrew

4 749-0928A LowerHandle 31 734-2005A FrontWheel,8"x2.125"

5 720-0279 WingNut 32 710-04371 Screw,1/4-15x 1.250

6 710-1205 RopeGuide 33 746-1130 ControlCable- 40.00"

7 710-1174 CarriageBolt,5/16-18x 2 34 731-04998 Trailshield

8 664-04007A GrassBagAssembly 35 732-0700 TrailshieldWire

9 720-04072 StarKnob 36 712-0397 WingNut,1/4-20

10 710-0599 Screw,1/4-20x .500 37 747-0996 RearDoorPivotRod

11 726-0240 CableTie 38 732-0866 SpringLever

12 _710-0703 Carriage Bolt,1/4-20 39 _ 687-02074A_PivotArmAssembly- RH

13 731-04134A RearDischargeDoor

14 750-04162 Spacer 40

15 •732-04089A

16 732-04090A TorsionSpring- RH 42 710-0654A

17 734-04093 RearWheel,12"x2.125" 43 687-02099A

18 731-04150C RearBaffle 687-02100A

19 720-0312 SpringLeverGrip 44 687-02057

20 787-01276 Deck- 21" 687-02056

21 782-5002B FrontBaffle 45 712-04065

22 748-0377C BladeAdapter 46 687-02192

23 742-0741 MulchingBlade 687-02191

24 710-1257 HexScrew, 3/8-24x2.5 47 710-0216

25 687-02077A PivotArmAssembly-RH 48 731-2626

687-02076A PivotArmAssembly- LH 49 736-0182

26 736-0524B BladeBellSupport 50 731-0981A

27 787-01290 FrontAdjustmentPlate

687-02075A PivotArmAssembly- LH

710-1652 AB Screw

TT SeresScrew,3/8-16x 1.0

Ht.Adj.Assy.Front- LH

Ht.Adj.Assy.Front- RH

RearHandleBracketAssy.- LH

RearHandleBracketAssy.- RH

FlangeLockNut,3/8-16

HandleBracketAssembly-RH

HandleBracketAssembly-LH

HexScrew,3/8-16x0.75

DeluxeBailCover

SpringWasher

RadialSpokeHubcap

i¸¸I i

£NUIN£

_FACTORY PARTS

Toorder replacement

contact

1'800,800-7310

orviait

www:mtdproducts:com

ii i _iI_ ii

MANUFACTURER'S LiMiTED WARRANTY FOR

ThelimitedwarrantysetforthbelowisgivenbyMTDLLCwithrespect

tonewmerchandisepurchasedandusedin theUnitedStates,its

possessionsandterritories.

"MTD"warrantsthisproductagainstdefectsinmaterialandworkman-

shipfora periodoftwo (2)yearscommencingonthedateoforiginal

purchaseandwill,at itsoption,repairor replace,freeofcharge,any

partfoundto bedefectiveinmaterialsorworkmanship.Thislimitedwar-

rantyshallonlyapplyifthisproducthasbeenoperatedand maintained

inaccordancewiththeOperator'sManualfurnishedwiththeproduct,

andhasnotbeensubjectto misuse,abuse,commercialuse,neglect,

accident,impropermaintenance,alteration,vandalism,theft,fire,water,

ordamagebecauseofotherperilor naturaldisaster.Damageresulting

fromthe installationor useofanypart,accessoryor attachmentnot

approvedby MTDforusewiththeproduct(s)coveredbythis manual

willvoidyourwarrantyastoanyresultingdamage.

Normalwearpartsarewarrantedto befreefromdefectsinmaterialand

workmanshipfora periodofthirty(30)daysfromthedateof purchase.

Normalwearpartsinclude,butare notlimitedto itemssuchas: batter-

ies,belts,blades,bladeadapters,grassbags,riderdeckwheels,seats,

snowthrowerskidshoes,shaveplates,augerspiralrubberandtires.

NOW TO OBTAINSERVICE: Warrantyservice isavailable,WITH

PROOFOF PURCHASE,throughyour localauthorized service

dealer.Tolocate the dealer in yourarea, check yourYellowPages,

or contact MTDLLCat RO. Box361131,Cleveland,Ohio 44136-

0019,or call 1-800-800-7310or 1-330-220-4683 or log on to our

Website at www.mtdproducts.com.

Thislimitedwarrantydoesnot providecoverageinthefollowingcases:

a. Theengineor componentpartsthereof.Theseitemsmaycarrya

separatemanufacturer'swarranty.Refertoapplicablemanufacturer's

warrantyfortermsandconditions.

b. Logsplitterpumps,valves,andcylindershavea separateoneyear

warranty.

c. Routinemaintenanceitemssuchaslubricants,filters,blade

sharpening,tune-ups,brakeadjustments,clutchadjustments,deck

adjustments,andnormaldeteriorationoftheexteriorfinishdueto

useor exposure.

d. Servicecompletedbysomeoneotherthananauthorizedservice

dealer.

e. MTDdoesnotextendanywarrantyforproductssoldor exported

outsideoftheUnitedStates,its possessionsandterritories,except

thosesoldthroughMTD'sauthorizedchannelsofexportdistribution.

f. ReplacementpartsthatarenotgenuineMTDparts.

g. Transportationchargesandservicecalls.

Noimpliedwarranty,includingany impliedwarranty of mer-

chantabilityof fitness for a particular purpose,appliesafter the

applicable periodof expresswritten warranty aboveasto the

partsasidentified.Nootherexpresswarranty, whetherwritten or

oral, exceptas mentioned above,givenby anypersonor entity,

includinga dealeror retailer, withrespect to any product,shall

bindMTD.Duringthe periodof the warranty,the exclusiveremedy

isrepairor replacementof the productas setforth above.

Theprovisionsasset forth inthis warrantyprovidethesoleand

exclusiveremedy arising from the sale.MTDshallnot be liable

for incidentalor consequentiallossor damageincluding,without

limitation, expensesincurredfor substituteor replacementlawn

careservicesor for rentalexpensesto temporarily replacea

warranted product.

Somestatesdo notallowtheexclusionor limitationofincidentalor

consequentialdamages,or limitationsonhowlongan impliedwarranty

lasts,sotheaboveexclusionsorlimitationsmaynotapplytoyou.

Innoeventshallrecoveryofanykindbegreaterthantheamountofthe

purchasepriceof theproductsold.Alterationof safetyfeaturesof

the product shallvoid this warranty. Youassumetheriskandliability

forloss,damage,or injurytoyouandyourpropertyand/ortoothersand

theirpropertyarisingoutofthemisuseor inabilitytousethe product.

Thislimitedwarrantyshallnotextendtoanyoneotherthantheoriginal

purchaserorto thepersonforwhomitwas purchasedasa gift.

HOWSTATELAWRELATESTOTHISWARRANTY:This limited

warrantygivesyouspecificlegalrights,and youmayalsohaveother

rightswhichvaryfromstatetostate.

IMPORTANT:OwnermustpresentOriginalProofof Purchasetoobtain

warrantycoverage.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683

Yard-Man 11A-589B795 Owner's manual

Brand: Yard-Man

Model: 11A-589B795

Category: Lawnmowers

Type: Owner's manual

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Yard-Man 11A-589B795 Owner's manual

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