Oneida Air Systems XXVM003 Owner's manual

Type
Owner's manual
Rev: B 20231025LL Doc. #ZBM000101A
Appearance may vary slightly
OWNER’S MANUAL
V-System
Dust Collector
1.5 HP/ 2 HP / 3 HP
#XXVM001500
EXP-XXVM020139H
#XXVM003000
#XXVM003000W
#XXVM003055
#XXVM003055W
Patents: www.oneida-air.com/patents
Table of Contents
System Start-Up Information 2
System Specications 6
Wall Bracket Dimensions 7
Component Dimensions 8
System Dimensions for V-1500 & 35 Gal. Drum 9
System Dimensions for V-3000 & 35 Gal. Drum 10
System Dimensions for V-3000 & 55 Gal. Drum 11
System Contents 12
Assembly Instructions 14
Maintenance 26
Troubleshooting 27
F.A.Q. 28
Recommended Accessories 30
Warranty Information 32
Notes 33
1oneida-air.com
Oneida Air Systems, Inc.2
System Start-Up Information
WARNING
1. READ and understand ALL instructions and warning labels BEFORE using the dust collector.
2. REPLACE warning labels if they become obscured or removed.
3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations
when installing and operating this dust collector.
4. ENSURE that all users of this dust collector are informed of all warnings and precautions, safe use, and maintenance
procedures.
5. FULL mental alertness is required. e machine is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge.
6. DO NOT allow use by or near children.
7. DO NOT allow it to be used as a toy.
8. NEVER leave the dust collector running while unattended.
9. TURN OFF and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning. Allow the fan blower motor to
come to a COMPLETE STOP before walking away or performing any maintenance, service, cleaning, or adjustments. is
eliminates the risk of injury from unintended startup or contact with live electrical components.
10. ENSURE that your dust collector is turned OFF and UNPLUGGED during installation. is eliminates the risk of injury
from unintended startup or contact with live electrical components.
11. COMPLETELY INSTALL ductwork/ex hose before operating collector.
a. Seal ductwork with silicone sealant or duct tape if leaks are found.
b. Have dust drum in place and sealed.
c. NEVER operate without lter and cowling in place. is machine has high speed rotating elements than can cause
severe injury.
12. ONLY use the dust collector for its intended purpose as described in this manual. DO NOT force it or an attachment to do a
job for which it was not designed. Consult this owners manual or reach out for recommended accessories.
13. ENSURE enough air volume is at the suction point to capture all the particulate generated.
14. NEVER make modications without prior approval from Oneida Air Systems. Modifying the dust collector or using it
dierently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious
personal injury or death! DO NOT allow use as a toy.
Before Purchasing or installing a dust collection system the process owners/operators
are cautioned to do so in accordance with prescribed Federal, State, Local, OSHA, NFPA,
and any other applicable codes or regulations relating to the type of dust(s) you are
collecting.
This manual contains specific precautionary statements relative to worker safety. Read
thoroughly and comply as directed. The most up to date safety information can be found
on our website: oneida-air.com/safety
oneida-air.com 3
System Start-Up Information (Continued)
15. DO NOT locate or operate the system in moist, wet, poorly lit, or cluttered environments. Operating in these areas can
create shock hazards, increase the risks of accidents and injury, and/or lower the operating lifespan of the dust collector.
16. DO NOT install in classied hazardous atmospheres without an enclosure rated for the application. System location
must account for wind, seismic zone, and other load conditions. Codes may regulate acceptable locations for installing
dust collectors. Consult with the appropriate authorities having jurisdiction to ensure compliance with all national and
local codes regarding dust collector installation. Equipment must be anchored in a manner consistent with local code
requirements. Anchors must be sucient to support dead, live, seismic, and other anticipated loads. Consult a qualied
engineer for nal selection of anchorage.
17. ENSURE exhaust air is properly vented. It should NOT be vented into a wall, a ceiling, or a concealed space of a building.
Personal injury, death, and/or property damage can result from material discharge during venting. e risk of personal
injury and/or property damage can be minimized or avoided by locating vented equipment outside buildings and away
from normally occupied areas. If exhaust air is vented outside, you must provide make up / return air. Flue gases (carbon
monoxide) can be drawn into the shop from furnaces, water heaters, or other appliances.
18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working order. A machine that isn’t properly
maintained, not working as it should, has been dropped, damaged, le outdoors, or dropped in water could malfunction
leading to serious personal injury or death!
19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as handle. DO NOT unplug by pulling on
cord. To unplug, grab the plug, NOT the cord. DO NOT close door on cord or pull cord around sharp edges or corners. DO
NOT run dust collector over cord. DO NOT handle cord/plug with wet hands. Keep cord away from heated surfaces. If the
supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied persons in order to
avoid a hazard.
20. ALWAYS check for damaged parts. A part that is damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Immediately repair or replace damaged or mis-adjusted parts before operating
machine.
21. DO NOT put any object in openings. DO NOT use with any opening blocked. (Except when pulsing - See Maintenance
Section for more information.)
22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and during operation. Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects
or other long-term respiratory damage.
23. ALWAYS keep hair, loose clothing, ngers, and all parts of body AWAY from openings and moving parts.
24. ALWAYS wear ANSI-approved safety glasses or a face shield when operating or observing machinery and when emptying
dust bin.
25. ALWAYS wear hearing protection during extended periods of operation.
Oneida Air Systems, Inc.4
System Start-Up Information (Continued)
1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.
2. DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited to,
areas near pilot lights, open ames, or other ignition sources.
3. ONLY operate dust collector in locations that include a re suppression system or have a re extinguisher available nearby.
a. e ABC type (dry chemical) is generally a good choice for small wood shops.
b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).
4. DO NOT allow accumulation of layers of ne dust on horizontal surfaces. Especially overhead lights, electrical boxes and
fuse panels which can ignite dust. Keep the oor around the system clean and free of scrap material, oil, grease.
5. ENSURE all equipment and ductwork is electrically grounded.
6. DO NOT use PVC drain pipe.
7. ALWAYS consult an electrician or qualied service personnel about wiring practices and electrical codes in your area. ONLY
allow an electrician or qualied service personnel to do electrical installation or repair work.
8. ALWAYS disconnect power before accessing or exposing electrical equipment. Improper wiring can cause re, electrocution,
injury, or death.
9. DO NOT use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
10. DO NOT use to pick up liquids, ammable liquids, or combustible liquids, such as gasoline, or use in areas where they may
be present.
11. DO NOT use excessively large wood waste bins. Wood dust mixtures are highly ammable and can be explosive
12. ALWAYS check your dust bin for smoldering materials before leaving the shop.
13. NEVER introduce sparks or sources of ignition into the dust collector. Sparks can be generated in several ways:
a. High speed sanders, abrasive planers, saws, and edgers may strike foreign material and create a red-hot metal fragment.
b. Knots in hardwood can create frictional sparks.
c. Trapped metal, when drawn into the dust collection system, can spark against ductwork.
FIRE HAZARDS
Process owners/operators retain all responsibility for the suitability of fire and explosion
hazard mitigation, suppression, and isolation strategies and to follow all applicable
federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations
when installing and operating this dust collector.
Improper operation of a dust control system may contribute to conditions in the work
area or facility that could result in severe personal injury and product or property
damage.
Oneida Air Systems assumes no responsibility or liability for the suitability of any fire and/
or explosion mitigation strategy, or any items incorporated into a collector as part of an
owner/operators hazard mitigation strategy.
oneida-air.com 5
Customer Service Dept.
1-866-387-8822 • support@oneida-air.com
System Start-Up Information (Continued)
d. Check wood stock for old nails and screws which can create red-hot metal fragments.
14. DO NOT overload woodworking equipment, especially sanders, as excessive frictional heat can spontaneously ignite dust.
Sanders can produce concentrations of dust well into the combustible range.
15. ALWAYS check that all dust collection equipment is properly selected and sized for the intended use. Authorities with
jurisdiction should be consulted before installing to verify local codes and installation procedures. In the absence of such
codes, install collector according to the National Electric Code, NFPA No. 70-latest edition and NFPA 91, NFPA664 Code
(NFPA 654 if combustible dust is present).
6 Oneida Air Systems
System Specications
OPERATION
Fan Rating (Free Fan) 1.5 HP: 1,518 CFM (2,579 m/hr)
2 HP: 2,940 CFM (4,995.1 m/hr)
3 HP: 2,940 CFM (4,995 m/hr)
Fan Rating (with Cyclone & Filter) 1.5 HP: 1,130 CFM @ 1.8" SP (1,920 m/hr at 46 mmHO )
2 HP: 1,190 CFM at 1.8” SP (2,022 m/hr at 45.7. mmHO )
3 HP: 1,349 CFM @ 2.3" SP (2,292 m/hr at 58 mmHO )
Maximum Suction Rating 1.5 HP: 8.7" HO (221 mmHO)/ 2 HP: 11" HO (279 mmHO) / 3 HP: 13" HO (330 mmHO)
MOTOR AND ELECTRICAL
Motor Type U.S. Made TEFC Motor
Motor Insulation Class F
Motor Service Factor 1.5 HP: 1.15 / 3 HP: 1.0
Horsepower 1.5 HP (1.1 kW)/ 2 HP (1.5 kW) / 3 HP (2.2 kW)
Motor Speed 3,450 RPM
Phase Single-Phase (1ph)
Voltage 1.5 HP: 110V / 2 & 3 HP: 220V
Cycle 60Hz / 2HP: 50Hz
Listed FLA 1.5 HP: 8 / 2 HP: 8.6 / 3 HP: 13
On/O Switch Magnetic Starter with On-O Switch
Preset for Included Remote
Power Cord 10 ft (3 m)
Power Plug Included 1.5 HP: NEMA 5-15 / 2 HP: Bare Wiring / 3 HP: NEMA 6-20
Recommended Circuit Size 20A
Recommended Circuit Type HACR
Sound Emission With Stacking Sound Filter: 72 - 76 dBA @ 10 ft (3 m)
IMPELLER
Size 1.5 HP: 12" (305 mm) Diameter / 2 & 3 HP: 15" (381 mm) Diameter
Material Single-piece, backward inclined, non-sparking/non-ferrous
CARTRIDGE FILTER
Filter Media Type G.E. H12 HEPA
Filter Eciency 99.97% @ 0.3 microns
Filter Surface Area 95 Sq. Ft. (8.83 sq m)
SYSTEM DIMENSIONS AND CONSTRUCTION
Barrel/Cyclone Body Molded Static Conductive Resin
Inlet 7" (177.8 mm) Diameter
Overall Height (with 35 Gallon Drum) 1.5 HP: 87" (2,209.8 mm) / 3 HP: 88" (2,235.2 mm)
Overall Weight 1.5 HP: 189 lbs (85.7 kg) / 3 HP: 202 lbs (91.6 kg)
18in systems dimensions
3/4"
19 mm
16"
406 mm
14"
356 mm
Note: e Wall Bracket is universal to 18" and 21" systems. e blackened holes on the Back
Support Brace and Le and Right Wall Brackets in the images above will not be utilized in
the V-System installation.
14-3/4"
375 mm
10-1/4"
262 mm
1/4"
8 mm
20-1/4"
516 mm
Left Wall Bracket Right Wall Bracket
Back Support Brace
3-1/4"
83 mm
7oneida-air.com
Wall Bracket Dimensions
8Oneida Air Systems
26"
661 mm
13-1/2"
344 mm
40"
1,016 mm
6-3/4"
171 mm
6"
152 mm
17-3/8"
442 mm
14-9/16"
370 mm
12-5/16"
313 mm
17-1/4"
438 mm
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.
Component Dimensions
23"
584 mm
35 Gallon
55 Gallon
35"
889 mm
22-1/4"
565 mm
23"
584 mm
9oneida-air.com
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.
System Dimensions for V-1500 & 35 Gal. Drum
Top View
16"
406 mm
90"
2,286 mm
75"
1,905 mm
30"
762 mm
27"
686 mm
3"
76 mm
6-1/2"
165 mm
58"
1,473 mm
67"
1,701 mm
29"
737 mm
14"
356 mm
39"
991 mm
30"
762 mm
32-1/2”
826 mm
48"
1,219 mm
75"
1,905 mm
3"
76 mm
67"
1,702 mm
14"
356 mm
39"
991 mm
6-1/2"
165 mm
10 Oneida Air Systems
Top View
16"
406 mm
30"
762 mm
32-1/2”
826 mm
48"
1,219 mm
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.
System Dimensions for V-3000 & 35 Gal. Drum
27"
686 mm
58-1/2"
1,486 mm
29"
737 mm
91"
2,311 mm
30"
762 mm
11oneida-air.com
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.
System Dimensions for V-3000 & 55 Gal. Drum
Top View
16"
406 mm
83"
2,108 mm
30"
762 mm
27"
686 mm
6-1/2"
165 mm
66-1/2"
1,689 mm
37”
940 mm
75"
1,905 mm
14"
356 mm
39"
991 mm
99"
2,515 mm
30"
762 mm
32-1/2"
762 mm
11"
279 mm
48-13/16"
1194 mm
12 Oneida Air Systems
* ere will be leover gasket
Additional parts are included in your hardware
package (AHX000005).
Combined inside hardware package (AHX000516).
ID Part number Part description Qty
A
BXI010107A
BXI030107A
EXP-BXI200150
Motor Assembly 1.5 HP 1PH
Motor Assembly 3 HP 1PH
Export Motor Assembly 2 HP 1 PH
1
A1
AMR111417
AMR221114
EXP-AMR200150
Magnetic Starter 110V 14-17A
Magnetic Starter 220V 11-14A
Export Magnetic Starter 220V 8-11A
1
B BHX020005B Fan Housing 1
C SXI002107 Barrel 1
D SCX002107B Cone 1
E SEX550700 Steel Drum Lid
with 7" Collared Lid 1
FSES350000
SES550000
35 Gallon Steel Drum with Clamp
55 Gallon Steel Drum with Clamp 1
G AHX180002 V-System Accessory Pack 1
G1 ACB080000 6"-8" Clamp Band 2
G2 DHF070001 7" Diameter Flex Hose 1
G3 STX180003 Plenum Support Brace 1
G4 AHX000003C V-System Hardware Kit 1
G4A* RGZ000000 Neoprene Foam Gasket Roll 25'
G4B RGZ125075 Gasket Roll 6'
G4D† AFB155155 5/16”-18 x 1" Flange Bolt 39
G4E† AFT155175 5/16"Whiz-Lock Nut 30
G4F‡ AFT900516 5/16”-18 Nylock Nut 8
G4G‡ AFW180000 5/16" Flat Washer 8
G4H FGA000002 14" Grounding Cable with Two 8-18 x
3/8” Self-tapping Screws 1
ID Part number Part description Qty
G4I AMR000000 Remote 1
H FCS133695HF 13" x 36" HEPA Cartridge Filter 1
I GXF010013 13" Plenum Kit 1
I1 FPX000001 Filter Plenum Elbow 1
I2 FPX010013 13" Filter Plate 1
I3 BSC130000 Drop-in Silencer 1
I4 FPZ000013 Fine Dust Bin 1
I5 AHX001318 Plenum Hardware Kit 1
I5A AFJ051602 5/16”-18 x 2" J-Bolt 8
I5B AFT000001 5/16”-18 Thumb Nut 8
I5C AFB516125 5/16”-18 x 1.25" Bolt 9
I5D AFW180000 5/16" Flat Washer 9
I5E AFT155175 5/16”-18 Whiz-Lock Nut 9
JSTZ180001
SMS1800000B
Stand
Wall Bracket 1
K BSS131400 13" Dia. Stacking Sound Filter 1
L AXB999110B Dust Sentry 1
You will need the following tools:
GENERAL FAN HOUSING FILTER
8' Ladder Razor Knife Flathead Screwdriver 7/16" Wrench
Level Diagonal Cutters Hammer 7/16" Socket Wrench
Scissors Tape Measure / Ruler
1/2" Wrench 1/4" Socket
1/2" Socket Wrench Impact Driver
If you cannot find an item on the list, examine the packaging materials very carefully.
Certain components have been pre-installed. *There may be hardware leftover.
System Contents
13oneida-air.com
System Contents (Continued)
H
M
K
I5E
I5C
I5D
I5A
I5A
I5B
I5B I4
I3
I2
I1
G4D
G4D
G4D G4I
G4D
G4E
G4G
G4F
G4H
G4A
G4B
G3
F
E
G2
D
C
B
A
G1
A1
14 Oneida Air Systems
Before you start, determine which direction you want your filter to hang and which direction
you want your duct work to enter the collector. The fan housing and cyclone barrel bolt holes
are drilled at 45 degree increments; Some orientations are not possible.
Assembly Instructions
Tip: e collector will seem quieter if the outlet is aimed away from primary work area.
Filter will
obstruct
inlet pipe
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INLET
INCORRECT CORRECT CORRECT
FIG. 1bFIG. 1a
1 Assemble the supplied support for your
system. Refer to the instruction sheet(s)
included with your chosen support:
• Stand Instruction Sheet # ZBI000018
[FIG 1a]
• Leg Extension Instruction Sheet #
ZBI000013
• Wall Bracket Instruction Sheet and
Template # ZBI010018A and ZBT010018
[FIG 1b]
15oneida-air.com
Assembly Instructions (Continued)
Top View
Top View
FIG. 2dFIG. 2c
FIG. 2b
FIG. 2a
2 Apply Gasket (G4A) making sure that there is
no gap where the ends meet:
a. Apply to the top rim of the Barrel (C)
outside of the bolt holes [FIG. 2a].
b. Apply to the Fan Housing (B) outlet inside
the bolt holes [FIG. 2b].
c. Apply to the top of the Fan Housing (B)
outside the bolt holes [FIG. 2c].
d. Apply to the Filter Plate (I2); it may
partially cover the bolt holes. Make sure
that there is enough room for the bolts to
push through [FIG. 2d].
Note: Dust collection systems cannot operate
eectively if there isn’t a complete seal. ere
must be NO air leaks.
G4A
G4B
3 Apply Gasket (G4B) to the top ange of the
Cone (D) inside the bolt holes making sure
that there is no gap where the ends meet [FIG.
3].
Note: Dust collection systems cannot operate
eectively if there isn’t a complete seal. ere
must be NO air leaks.
FIG. 3
16 Oneida Air Systems
FIG. 4b
FIG. 4a
4 Li the Cone (D) onto the supplied support,
making sure to align the Cones ange holes
with those on the Stand [FIG 4a] or Wall
Bracket [FIG 4b].
Assembly Instructions (Continued)
17oneida-air.com
FIG. 5
FIG. 6
6 Li the Fan Housing (B) onto the Barrel (C),
making sure it is oriented so that the molded
“UP” text is visible. Align the housings holes
with the holes in the barrel and keep in mind
the direction you want your outlet to face.
[FIG 6].
Secure the Fan Housing onto the Barrel using
eight Flange Bolts (G4D).
5 Once your cone is aligned with the supplied
support, li the Barrel (C) onto the Cone (D),
making sure to align the corresponding ange
holes.
v [FIG. 5]
Note: Loosely tighten only at this time. Once
your Fan Housing is installed in the preferred
orientation you will need to remove one bolt to
install the Support Brace (G3) shown in Step 11.
DO NOT OVERTIGHTEN.
e proprietary resin of the V-System may ex
when hardware is tightened together. is will
not aect the system's performance.
Assembly Instructions (Continued)
UP
18 Oneida Air Systems
Assembly Instructions (Continued)
FIG. 7a
THE MOTOR ASSEMBLY IS VERY HEAVY AND CUMBERSOME; BE SURE TO HAVE ADEQUATE
HELP WHEN LIFTING!
FIG. 7b
FIG. 7c
7 Carefully li Motor Assembly (A) to top of
Fan Housing (B) and align the Fan Housing
holes with the motor plate holes following the
orientation shown in [FIG. 7a].
Secure the Motor Assembly (A) to the Fan
Housing (B) using eight Flange Bolts (G4D)
[FIG. 7b].
Note: Unwrap the braided lter grounding wire
from the Motor Assembly's chassis box and let
hang loose for future grounding steps [FIG. 7c].
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Oneida Air Systems XXVM003 Owner's manual

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Owner's manual

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