Oneida Air Systems XXVM003 Owner's manual

Brand: Oneida Air Systems

Model: XXVM003

Type: Owner's manual

Rev: B 20231025LL Doc. #ZBM000101A

Appearance may vary slightly

OWNER’S MANUAL

V-System

Dust Collector

1.5 HP/ 2 HP / 3 HP

#XXVM001500

EXP-XXVM020139H

#XXVM003000

#XXVM003000W

#XXVM003055

#XXVM003055W

Patents: www.oneida-air.com/patents

Table of Contents

System Start-Up Information 2

System Specications 6

Wall Bracket Dimensions 7

Component Dimensions 8

System Dimensions for V-1500 & 35 Gal. Drum 9

System Dimensions for V-3000 & 35 Gal. Drum 10

System Dimensions for V-3000 & 55 Gal. Drum 11

System Contents 12

Assembly Instructions 14

Maintenance 26

Troubleshooting 27

F.A.Q. 28

Recommended Accessories 30

Warranty Information 32

Notes 33

1oneida-air.com

Oneida Air Systems, Inc.2

System Start-Up Information

 WARNING 

1. READ and understand ALL instructions and warning labels BEFORE using the dust collector.

2. REPLACE warning labels if they become obscured or removed.

3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations

when installing and operating this dust collector.

4. ENSURE that all users of this dust collector are informed of all warnings and precautions, safe use, and maintenance

procedures.

5. FULL mental alertness is required. e machine is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge.

6. DO NOT allow use by or near children.

7. DO NOT allow it to be used as a toy.

8. NEVER leave the dust collector running while unattended.

9. TURN OFF and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning. Allow the fan blower motor to

come to a COMPLETE STOP before walking away or performing any maintenance, service, cleaning, or adjustments. is

eliminates the risk of injury from unintended startup or contact with live electrical components.

10. ENSURE that your dust collector is turned OFF and UNPLUGGED during installation. is eliminates the risk of injury

from unintended startup or contact with live electrical components.

11. COMPLETELY INSTALL ductwork/ex hose before operating collector.

a. Seal ductwork with silicone sealant or duct tape if leaks are found.

b. Have dust drum in place and sealed.

c. NEVER operate without lter and cowling in place. is machine has high speed rotating elements than can cause

severe injury.

12. ONLY use the dust collector for its intended purpose as described in this manual. DO NOT force it or an attachment to do a

job for which it was not designed. Consult this owner’s manual or reach out for recommended accessories.

13. ENSURE enough air volume is at the suction point to capture all the particulate generated.

14. NEVER make modications without prior approval from Oneida Air Systems. Modifying the dust collector or using it

dierently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious

personal injury or death! DO NOT allow use as a toy.

Before Purchasing or installing a dust collection system the process owners/operators

are cautioned to do so in accordance with prescribed Federal, State, Local, OSHA, NFPA,

and any other applicable codes or regulations relating to the type of dust(s) you are

collecting.

This manual contains specific precautionary statements relative to worker safety. Read

thoroughly and comply as directed. The most up to date safety information can be found

on our website: oneida-air.com/safety

oneida-air.com 3

System Start-Up Information (Continued)

15. DO NOT locate or operate the system in moist, wet, poorly lit, or cluttered environments. Operating in these areas can

create shock hazards, increase the risks of accidents and injury, and/or lower the operating lifespan of the dust collector.

16. DO NOT install in classied hazardous atmospheres without an enclosure rated for the application. System location

must account for wind, seismic zone, and other load conditions. Codes may regulate acceptable locations for installing

dust collectors. Consult with the appropriate authorities having jurisdiction to ensure compliance with all national and

local codes regarding dust collector installation. Equipment must be anchored in a manner consistent with local code

requirements. Anchors must be sucient to support dead, live, seismic, and other anticipated loads. Consult a qualied

engineer for nal selection of anchorage.

17. ENSURE exhaust air is properly vented. It should NOT be vented into a wall, a ceiling, or a concealed space of a building.

Personal injury, death, and/or property damage can result from material discharge during venting. e risk of personal

injury and/or property damage can be minimized or avoided by locating vented equipment outside buildings and away

from normally occupied areas. If exhaust air is vented outside, you must provide make up / return air. Flue gases (carbon

monoxide) can be drawn into the shop from furnaces, water heaters, or other appliances.

18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working order. A machine that isn’t properly

maintained, not working as it should, has been dropped, damaged, le outdoors, or dropped in water could malfunction

leading to serious personal injury or death!

19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as handle. DO NOT unplug by pulling on

cord. To unplug, grab the plug, NOT the cord. DO NOT close door on cord or pull cord around sharp edges or corners. DO

NOT run dust collector over cord. DO NOT handle cord/plug with wet hands. Keep cord away from heated surfaces. If the

supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied persons in order to

avoid a hazard.

20. ALWAYS check for damaged parts. A part that is damaged should be carefully checked to determine that it will operate

properly and perform its intended function. Immediately repair or replace damaged or mis-adjusted parts before operating

machine.

21. DO NOT put any object in openings. DO NOT use with any opening blocked. (Except when pulsing - See Maintenance

Section for more information.)

22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and during operation. Some dust created by power

sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects

or other long-term respiratory damage.

23. ALWAYS keep hair, loose clothing, ngers, and all parts of body AWAY from openings and moving parts.

24. ALWAYS wear ANSI-approved safety glasses or a face shield when operating or observing machinery and when emptying

dust bin.

25. ALWAYS wear hearing protection during extended periods of operation.

Oneida Air Systems, Inc.4

System Start-Up Information (Continued)

1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.

2. DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited to,

areas near pilot lights, open ames, or other ignition sources.

3. ONLY operate dust collector in locations that include a re suppression system or have a re extinguisher available nearby.

a. e ABC type (dry chemical) is generally a good choice for small wood shops.

b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).

4. DO NOT allow accumulation of layers of ne dust on horizontal surfaces. Especially overhead lights, electrical boxes and

fuse panels which can ignite dust. Keep the oor around the system clean and free of scrap material, oil, grease.

5. ENSURE all equipment and ductwork is electrically grounded.

6. DO NOT use PVC drain pipe.

7. ALWAYS consult an electrician or qualied service personnel about wiring practices and electrical codes in your area. ONLY

allow an electrician or qualied service personnel to do electrical installation or repair work.

8. ALWAYS disconnect power before accessing or exposing electrical equipment. Improper wiring can cause re, electrocution,

injury, or death.

9. DO NOT use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

10. DO NOT use to pick up liquids, ammable liquids, or combustible liquids, such as gasoline, or use in areas where they may

be present.

11. DO NOT use excessively large wood waste bins. Wood dust mixtures are highly ammable and can be explosive

12. ALWAYS check your dust bin for smoldering materials before leaving the shop.

13. NEVER introduce sparks or sources of ignition into the dust collector. Sparks can be generated in several ways:

a. High speed sanders, abrasive planers, saws, and edgers may strike foreign material and create a red-hot metal fragment.

b. Knots in hardwood can create frictional sparks.

c. Trapped metal, when drawn into the dust collection system, can spark against ductwork.

 FIRE HAZARDS 

Process owners/operators retain all responsibility for the suitability of fire and explosion

hazard mitigation, suppression, and isolation strategies and to follow all applicable

federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations

when installing and operating this dust collector.

Improper operation of a dust control system may contribute to conditions in the work

area or facility that could result in severe personal injury and product or property

damage.

Oneida Air Systems assumes no responsibility or liability for the suitability of any fire and/

or explosion mitigation strategy, or any items incorporated into a collector as part of an

owner/operators hazard mitigation strategy.

oneida-air.com 5

Customer Service Dept.

1-866-387-8822 • support@oneida-air.com

System Start-Up Information (Continued)

d. Check wood stock for old nails and screws which can create red-hot metal fragments.

14. DO NOT overload woodworking equipment, especially sanders, as excessive frictional heat can spontaneously ignite dust.

Sanders can produce concentrations of dust well into the combustible range.

15. ALWAYS check that all dust collection equipment is properly selected and sized for the intended use. Authorities with

jurisdiction should be consulted before installing to verify local codes and installation procedures. In the absence of such

codes, install collector according to the National Electric Code, NFPA No. 70-latest edition and NFPA 91, NFPA664 Code

(NFPA 654 if combustible dust is present).

6 Oneida Air Systems

System Specications

OPERATION

Fan Rating (Free Fan) 1.5 HP: 1,518 CFM (2,579 m/hr)

2 HP: 2,940 CFM (4,995.1 m/hr)

3 HP: 2,940 CFM (4,995 m/hr)

Fan Rating (with Cyclone & Filter) 1.5 HP: 1,130 CFM @ 1.8" SP (1,920 m/hr at 46 mmHO )

2 HP: 1,190 CFM at 1.8” SP (2,022 m/hr at 45.7. mmHO )

3 HP: 1,349 CFM @ 2.3" SP (2,292 m/hr at 58 mmHO )

Maximum Suction Rating 1.5 HP: 8.7" HO (221 mmHO)/ 2 HP: 11" HO (279 mmHO) / 3 HP: 13" HO (330 mmHO)

MOTOR AND ELECTRICAL

Motor Type U.S. Made TEFC Motor

Motor Insulation Class F

Motor Service Factor 1.5 HP: 1.15 / 3 HP: 1.0

Horsepower 1.5 HP (1.1 kW)/ 2 HP (1.5 kW) / 3 HP (2.2 kW)

Motor Speed 3,450 RPM

Phase Single-Phase (1ph)

Voltage 1.5 HP: 110V / 2 & 3 HP: 220V

Cycle 60Hz / 2HP: 50Hz

Listed FLA 1.5 HP: 8 / 2 HP: 8.6 / 3 HP: 13

On/O Switch Magnetic Starter with On-O Switch

Preset for Included Remote

Power Cord 10 ft (3 m)

Power Plug Included 1.5 HP: NEMA 5-15 / 2 HP: Bare Wiring / 3 HP: NEMA 6-20

Recommended Circuit Size 20A

Recommended Circuit Type HACR

Sound Emission With Stacking Sound Filter: 72 - 76 dBA @ 10 ft (3 m)

IMPELLER

Size 1.5 HP: 12" (305 mm) Diameter / 2 & 3 HP: 15" (381 mm) Diameter

Material Single-piece, backward inclined, non-sparking/non-ferrous

CARTRIDGE FILTER

Filter Media Type G.E. H12 HEPA

Filter Eciency 99.97% @ 0.3 microns

Filter Surface Area 95 Sq. Ft. (8.83 sq m)

SYSTEM DIMENSIONS AND CONSTRUCTION

Barrel/Cyclone Body Molded Static Conductive Resin

Inlet 7" (177.8 mm) Diameter

Overall Height (with 35 Gallon Drum) 1.5 HP: 87" (2,209.8 mm) / 3 HP: 88" (2,235.2 mm)

Overall Weight 1.5 HP: 189 lbs (85.7 kg) / 3 HP: 202 lbs (91.6 kg)

18in systems dimensions

3/4"

19 mm

16"

406 mm

14"

356 mm

Note: e Wall Bracket is universal to 18" and 21" systems. e blackened holes on the Back

Support Brace and Le and Right Wall Brackets in the images above will not be utilized in

the V-System installation.

14-3/4"

375 mm

10-1/4"

262 mm

1/4"

8 mm

20-1/4"

516 mm

Left Wall Bracket Right Wall Bracket

Back Support Brace

3-1/4"

83 mm

7oneida-air.com

Wall Bracket Dimensions

8Oneida Air Systems

26"

661 mm

13-1/2"

344 mm

40"

1,016 mm

6-3/4"

171 mm

152 mm

17-3/8"

442 mm

14-9/16"

370 mm

12-5/16"

313 mm

17-1/4"

438 mm

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

Component Dimensions

23"

584 mm

35 Gallon

55 Gallon

35"

889 mm

22-1/4"

565 mm

23"

584 mm

9oneida-air.com

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

System Dimensions for V-1500 & 35 Gal. Drum

Top View

16"

406 mm

90"

2,286 mm

75"

1,905 mm

30"

762 mm

27"

686 mm

76 mm

6-1/2"

165 mm

58"

1,473 mm

67"

1,701 mm

29"

737 mm

14"

356 mm

39"

991 mm

30"

762 mm

32-1/2”

826 mm

48"

1,219 mm

75"

1,905 mm

76 mm

67"

1,702 mm

14"

356 mm

39"

991 mm

6-1/2"

165 mm

10 Oneida Air Systems

Top View

16"

406 mm

30"

762 mm

32-1/2”

826 mm

48"

1,219 mm

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

System Dimensions for V-3000 & 35 Gal. Drum

27"

686 mm

58-1/2"

1,486 mm

29"

737 mm

91"

2,311 mm

30"

762 mm

11oneida-air.com

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

System Dimensions for V-3000 & 55 Gal. Drum

Top View

16"

406 mm

83"

2,108 mm

30"

762 mm

27"

686 mm

6-1/2"

165 mm

66-1/2"

1,689 mm

37”

940 mm

75"

1,905 mm

14"

356 mm

39"

991 mm

99"

2,515 mm

30"

762 mm

32-1/2"

762 mm

11"

279 mm

48-13/16"

1194 mm

12 Oneida Air Systems

* ere will be leover gasket

†Additional parts are included in your hardware

package (AHX000005).

‡Combined inside hardware package (AHX000516).

ID Part number Part description Qty

BXI010107A

BXI030107A

EXP-BXI200150

Motor Assembly 1.5 HP 1PH

Motor Assembly 3 HP 1PH

Export Motor Assembly 2 HP 1 PH

AMR111417

AMR221114

EXP-AMR200150

Magnetic Starter 110V 14-17A

Magnetic Starter 220V 11-14A

Export Magnetic Starter 220V 8-11A

B BHX020005B Fan Housing 1

C SXI002107 Barrel 1

D SCX002107B Cone 1

E SEX550700 Steel Drum Lid

with 7" Collared Lid 1

FSES350000

SES550000

35 Gallon Steel Drum with Clamp

55 Gallon Steel Drum with Clamp 1

G AHX180002 V-System Accessory Pack 1

G1 ACB080000 6"-8" Clamp Band 2

G2 DHF070001 7" Diameter Flex Hose 1

G3 STX180003 Plenum Support Brace 1

G4 AHX000003C V-System Hardware Kit 1

G4A* RGZ000000 Neoprene Foam Gasket Roll 25'

G4B RGZ125075 Gasket Roll 6'

G4D† AFB155155 5/16”-18 x 1" Flange Bolt 39

G4E† AFT155175 5/16"Whiz-Lock Nut 30

G4F‡ AFT900516 5/16”-18 Nylock Nut 8

G4G‡ AFW180000 5/16" Flat Washer 8

G4H FGA000002 14" Grounding Cable with Two 8-18 x

3/8” Self-tapping Screws 1

ID Part number Part description Qty

G4I AMR000000 Remote 1

H FCS133695HF 13" x 36" HEPA Cartridge Filter 1

I GXF010013 13" Plenum Kit 1

I1 FPX000001 Filter Plenum Elbow 1

I2 FPX010013 13" Filter Plate 1

I3 BSC130000 Drop-in Silencer 1

I4 FPZ000013 Fine Dust Bin 1

I5 AHX001318 Plenum Hardware Kit 1

I5A AFJ051602 5/16”-18 x 2" J-Bolt 8

I5B AFT000001 5/16”-18 Thumb Nut 8

I5C AFB516125 5/16”-18 x 1.25" Bolt 9

I5D AFW180000 5/16" Flat Washer 9

I5E AFT155175 5/16”-18 Whiz-Lock Nut 9

JSTZ180001

SMS1800000B

Stand

Wall Bracket 1

K BSS131400 13" Dia. Stacking Sound Filter 1

L AXB999110B Dust Sentry 1

You will need the following tools:

GENERAL FAN HOUSING FILTER

8' Ladder Razor Knife Flathead Screwdriver 7/16" Wrench

Level Diagonal Cutters Hammer 7/16" Socket Wrench

Scissors Tape Measure / Ruler

1/2" Wrench 1/4" Socket

1/2" Socket Wrench Impact Driver

If you cannot find an item on the list, examine the packaging materials very carefully.

Certain components have been pre-installed. *There may be hardware leftover.

System Contents

13oneida-air.com

System Contents (Continued)

I5E

I5C

I5D

I5A

I5B

I5B I4

G4D

G4D G4I

G4D

G4E

G4G

G4F

G4H

G4A

G4B

14 Oneida Air Systems

Before you start, determine which direction you want your filter to hang and which direction

you want your duct work to enter the collector. The fan housing and cyclone barrel bolt holes

are drilled at 45 degree increments; Some orientations are not possible.

Assembly Instructions

Tip: e collector will seem quieter if the outlet is aimed away from primary work area.

Filter will

obstruct

inlet pipe

INLET

 INCORRECT CORRECT  CORRECT



FIG. 1bFIG. 1a

1 Assemble the supplied support for your

system. Refer to the instruction sheet(s)

included with your chosen support:

• Stand Instruction Sheet # ZBI000018

[FIG 1a]

• Leg Extension Instruction Sheet #

ZBI000013

• Wall Bracket Instruction Sheet and

Template # ZBI010018A and ZBT010018

[FIG 1b]

15oneida-air.com

Assembly Instructions (Continued)

Top View

FIG. 2dFIG. 2c

FIG. 2b

FIG. 2a

2 Apply Gasket (G4A) making sure that there is

no gap where the ends meet:

a. Apply to the top rim of the Barrel (C)

outside of the bolt holes [FIG. 2a].

b. Apply to the Fan Housing (B) outlet inside

the bolt holes [FIG. 2b].

c. Apply to the top of the Fan Housing (B)

outside the bolt holes [FIG. 2c].

d. Apply to the Filter Plate (I2); it may

partially cover the bolt holes. Make sure

that there is enough room for the bolts to

push through [FIG. 2d].

Note: Dust collection systems cannot operate

eectively if there isn’t a complete seal. ere

must be NO air leaks.

G4A

G4B

3 Apply Gasket (G4B) to the top ange of the

Cone (D) inside the bolt holes making sure

that there is no gap where the ends meet [FIG.

3].

Note: Dust collection systems cannot operate

eectively if there isn’t a complete seal. ere

must be NO air leaks.

FIG. 3

16 Oneida Air Systems

FIG. 4b

FIG. 4a

4 Li the Cone (D) onto the supplied support,

making sure to align the Cone’s ange holes

with those on the Stand [FIG 4a] or Wall

Bracket [FIG 4b].

Assembly Instructions (Continued)

17oneida-air.com

FIG. 5

FIG. 6

6 Li the Fan Housing (B) onto the Barrel (C),

making sure it is oriented so that the molded

“UP” text is visible. Align the housing’s holes

with the holes in the barrel and keep in mind

the direction you want your outlet to face.

[FIG 6].

Secure the Fan Housing onto the Barrel using

eight Flange Bolts (G4D).

5 Once your cone is aligned with the supplied

support, li the Barrel (C) onto the Cone (D),

making sure to align the corresponding ange

holes.

v [FIG. 5]

Note: Loosely tighten only at this time. Once

your Fan Housing is installed in the preferred

orientation you will need to remove one bolt to

install the Support Brace (G3) shown in Step 11.

DO NOT OVERTIGHTEN.

e proprietary resin of the V-System may ex

when hardware is tightened together. is will

not aect the system's performance.

Assembly Instructions (Continued)

18 Oneida Air Systems

Assembly Instructions (Continued)

FIG. 7a

THE MOTOR ASSEMBLY IS VERY HEAVY AND CUMBERSOME; BE SURE TO HAVE ADEQUATE

HELP WHEN LIFTING!

FIG. 7b

FIG. 7c

7 Carefully li Motor Assembly (A) to top of

Fan Housing (B) and align the Fan Housing

holes with the motor plate holes following the

orientation shown in [FIG. 7a].

Secure the Motor Assembly (A) to the Fan

Housing (B) using eight Flange Bolts (G4D)

[FIG. 7b].

Note: Unwrap the braided lter grounding wire

from the Motor Assembly's chassis box and let

hang loose for future grounding steps [FIG. 7c].

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Oneida Air Systems XXVM003 Owner's manual

Oneida Air Systems XXVM003 Owner's manual

Oneida Air Systems XXVM003 Owner's manual

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