IEI Integration PUZZLE-9040 User manual

Brand: IEI Integration

Model: PUZZLE-9040

Type: User manual

PUZZLE-9040

Page i

User Manual

MODEL:

PUZZLE-9040

2U Network Appliance with Intel® Xeon® Scalable Processor,

16 DDR5, Two 1GbE Ports, Two 10GbE SFP+,

PCIe x16, OCP 3.0, M.2, USB 3.0, Console Ports,

Redundant PSU, Rack Mount, and RoHS Compliant

Rev. 1.00 – October 2, 2023

PUZZLE-9040

Page ii

Revision

Date

Version

Changes

October 2, 2023

1.00

Initial release

PUZZLE-9040

Page iii

The information in this document is subject to change without prior notice in order to

improve reliability, design and function and does not represent a commitment on the part

of the manufacturer.

In no event will the manufacturer be liable for direct, indirect, special, incidental, or

consequential damages arising out of the use or inability to use the product or

documentation, even if advised of the possibility of such damages.

This document contains proprietary information protected by copyright. All rights are

reserved. No part of this manual may be reproduced by any mechanical, electronic, or

other means in any form without prior written permission of the manufacturer.

TRADEMARKS

All registered trademarks and product names mentioned herein are used for identification

purposes only and may be trademarks and/or registered trademarks of their respective

owners.

PUZZLE-9040

Page iv

Manual Conventions

WARNING

Warnings appear where overlooked details may cause damage to the

equipment or result in personal injury. Warnings should be taken

seriously.

CAUTION

Cautionary messages should be heeded to help reduce the chance of

losing data or damaging the product.

NOTE

These messages inform the reader of essential but non-critical

information. These messages should be read carefully as any directions

or instructions contained therein can help avoid making mistakes.

 
 
PUZZLE-9040 
Page v 
Table of Contents 
INTRODUCTION .......................................................................................................... 1 
1 OVERVIEW .................................................................................................................. 2 
2 FEATURES ................................................................................................................... 3 
3 FRONT PANEL............................................................................................................. 4 
4 REAR PANEL .............................................................................................................. 5 
5 TECHNICAL SPECIFICATIONS ...................................................................................... 6 
6 DIMENSIONS ............................................................................................................... 8 
UNPACKING ................................................................................................................. 9 
1 ANTI-STATIC PRECAUTIONS ...................................................................................... 10 
2 UNPACKING PRECAUTIONS ....................................................................................... 10 
3 PACKING LIST ........................................................................................................... 11 
4 OPTIONAL ITEMS ...................................................................................................... 12 
INSTALLATION ......................................................................................................... 13 
1 INSTALLATION PRECAUTIONS ................................................................................... 14 
2 TOP COVER REMOVAL .............................................................................................. 15 
3 DIMM INSTALLATION .............................................................................................. 16 
4 PCIE EXPANSION CARD INSTALLATION .................................................................... 17 
5 OCP 3.0 CARD INSTALLATION .................................................................................. 18 
6 M.2 MODULE INSTALLATION .................................................................................... 19 
7 U.2 DRIVE INSTALLATION ........................................................................................ 20 
8 EXTERNAL INTERFACE CONNECTION ....................................................................... 22 
8.1 LAN Connection - GbE .................................................................................... 22 
8.2 LAN Connection - 10GbE SFP+ ...................................................................... 23 
8.3 IPMI Connection .............................................................................................. 24 
8.4 Console Connection ......................................................................................... 25 
8.4.1 Enable Console Port When Booting ......................................................... 26 
9 RACK MOUNT .......................................................................................................... 28 
10 POWER-ON PROCEDURE ......................................................................................... 29 
11 RESOURCE DOWNLOAD .......................................................................................... 30 

 
 
PUZZLE-9040 
Page vi 
3.12 MAINTENANCE ....................................................................................................... 30 
3.12.1 Power Supply Unit Replacement ................................................................... 31 
3.12.2 Fan Module Replacement .............................................................................. 32 
3.12.3 Jumper Settings .............................................................................................. 32 
3.12.3.1 Clear CMOS ............................................................................................ 33 
3.12.3.2 Flash Descriptor Security Override Jumper ............................................ 34 
4 INTERFACE CONNECTORS ................................................................................... 35 
4.1 PERIPHERAL INTERFACE CONNECTORS ..................................................................... 36 
4.2 INTERNAL PERIPHERAL CONNECTORS ...................................................................... 37 
4.2.1 Watchdog Timer Jumper (JP1) ........................................................................ 38 
4.2.2 Button & Indicator Connector, Rear Panel (CN1) .......................................... 38 
4.2.3 Chassis Intrusion Connector (CASEOPEN1) .................................................. 38 
4.2.4 Debug Port Connector (DBG_PORT2) ........................................................... 39 
4.2.5 EC Debug Port Connector (CON2) ................................................................. 39 
4.2.6 Flash SPI ROM Connector (JSPI1) ................................................................. 40 
4.2.7 Flash EC ROM Connector (EC_FLASH1) ...................................................... 40 
4.2.8 Flash CPLD Connector (CN2) ........................................................................ 41 
4.2.9 System Fan Connectors (SYS_FAN1/2/3/4) ..................................................... 41 
4.2.10 Power Button Connector (PWR_BTN1) ........................................................ 41 
4.2.11 Power Connector, Riser Card (CPU12V1) .................................................... 42 
4.2.12 SATA RAID Key Connector (RAID_KEY1) .................................................... 42 
4.2.13 SMBus Connector (SMB2) ............................................................................. 42 
4.2.14 TPM Connector (TPM1) ................................................................................ 43 
4.2.15 M.2 M-key Slot (NGFF1) ............................................................................... 43 
A REGULATORY COMPLIANCE .............................................................................. 45 
B SAFETY PRECAUTIONS ......................................................................................... 50 
B.1 SAFETY PRECAUTIONS ............................................................................................. 51 
B.1.1 General Safety Precautions ............................................................................. 51 
B.1.2 Anti-static Precautions .................................................................................... 52 
B.1.3 Product Disposal ............................................................................................. 53 
B.2 MAINTENANCE AND CLEANING PRECAUTIONS ........................................................ 54 
B.2.1 Maintenance and Cleaning .............................................................................. 54 
B.2.2 Cleaning Tools ................................................................................................. 54 

PUZZLE-9040

Page vii

C ERROR BEEP CODE ................................................................................................ 55

C.1 PEI BEEP CODES ..................................................................................................... 56

C.2 DXE BEEP CODES ................................................................................................... 56

D HAZARDOUS MATERIALS DISCLOSURE ......................................................... 57

D.1 ROHS II DIRECTIVE (2015/863/EU) ....................................................................... 58

D.2 CHINA ROHS ........................................................................................................... 59

PUZZLE-9040

Page viii

List of Figures

Figure 1-1: PUZZLE-9040 Series ................................................................................................... 2

Figure 1-2: PUZZLE-9040 Front Panel .......................................................................................... 4

Figure 1-3: PUZZLE-9040 Rear Panel ........................................................................................... 5

Figure 1-4: Physical Dimensions (millimeters) ............................................................................ 8

Figure 3-1: Top Cover Removal .................................................................................................. 15

Figure 3-2: DIMM Slot Locations ................................................................................................. 16

Figure 3-3: Riser Card Assembly Retention Screws ................................................................. 17

Figure 3-4: Riser Card Assembly Removal ................................................................................ 17

Figure 3-5: OCP 3.0 Slot Cover Screws ...................................................................................... 18

Figure 3-6: OCP 3.0 Card Installation ......................................................................................... 19

Figure 3-7: Drive Tray Removal ................................................................................................... 20

Figure 3-8: Installing U.2 Drive .................................................................................................... 21

Figure 3-9: U.2 Drive Retention Screws ..................................................................................... 21

Figure 3-10: RJ-45 GbE Connector ............................................................................................. 22

Figure 3-11: 10GbE SFP+ Connector .......................................................................................... 23

Figure 3-12: IPMI LAN Connector ............................................................................................... 24

Figure 3-13: Rack Mount Bracket Installation ........................................................................... 28

Figure 3-14: IEI Resource Download Center .............................................................................. 30

Figure 3-15: Clear CMOS Button Location ................................................................................. 33

Figure 3-16: Flash Descriptor Security Override Jumper Locations ...................................... 34

 
 
PUZZLE-9040 
Page ix 
List of Tables 
Table 1-1: Technical Specifications .............................................................................................. 7 
Table 3-1: GbE Port Pinouts ........................................................................................................ 22 
Table 3-2: RJ-45 GbE Connector LEDs ...................................................................................... 22 
Table 3-3: 10GbE Port Pinouts .................................................................................................... 23 
Table 3-4: 10GbE SFP+ Connector LEDs ................................................................................... 23 
Table 3-5: IPMI LAN Port Pinouts ................................................................................................ 24 
Table 3-6: IPMI LAN Connector LEDs ......................................................................................... 24 
Table 3-7: RJ-45 Console Port Pinouts ...................................................................................... 25 
Table 3-8: USB Type-C Console Port Pinouts ........................................................................... 25 
Table 3-9: Flash Descriptor Security Override Jumper Settings ............................................. 34 
Table 4-1: Watchdog Timer Jumper Settings ............................................................................ 38 
Table 4-2: Rear Panel Button & Indicator Connector (CN1) Pinouts ....................................... 38 
Table 4-3: Chassis Intrusion Connector (CASEOPEN1) Pinouts ............................................ 38 
Table 4-4: Debug Port Connector (DBG_PORT2) Pinouts ........................................................ 39 
Table 4-5: EC Debug Port Connector (CON2) Pinouts .............................................................. 39 
Table 4-6: Flash SPI ROM Connector (JSPI1) Pinouts .............................................................. 40 
Table 4-7: Flash EC ROM Connector (EC_FLASH1) Pinouts ................................................... 40 
Table 4-8: Flash CPLD Connector (CN2) Pinouts ...................................................................... 41 
Table 4-9: System Fan Connectors (SYS_FAN1/2/3/4) Pinouts ............................................... 41 
Table 4-10: Power Button Connector (PWR_BTN1) Pinouts .................................................... 41 
Table 4-11: Riser Card Power Connector (CPU12V1) Pinouts ................................................. 42 
Table 4-12: SATA RAID Key Connector (RAID_KEY1) Pinouts ............................................... 42 
Table 4-13: SMBus Connector (SMB2) Pinouts ......................................................................... 42 
Table 4-14: TPM Connector (TPM1) Pinouts .............................................................................. 43 
Table 4-15: M.2 M-key Slot (NGFF1) Pinouts ............................................................................. 44 
 PUZZLE-9040

PUZZLE-9040

Page 1

Chapter

1 Introduction

PUZZLE-9040

Page 2

1.1 Overview

Figure 1-1: PUZZLE-9040 Series

The PUZZLE-9040 is a 2 U network appliance series powered by Intel® Xeon® Scalable

Processor series. It is optimized to host VNFs (Virtual Network Functions) and is ideal for

SD-WAN.

The PUZZLE-9040 supports two copper GbE ports for high-speed network applications,

and two 10GbE SFP+ connections. It is equipped with PCIe slots and OCP 3.0 slots for

upgrading with expansion cards, such as NIC cards or accelerator cards. It also supports

IPMI via an optional IEI module that allows remote management of the system.

Multiple storage interfaces for fast and stable data transmission are offered through two

U.2 slots and one M.2 slot that supports NVMe SSD modules.

PUZZLE-9040

Page 3

1.2 Features

The PUZZLE-9040 features are listed below:

 Dual 4th Gen Intel® Xeon® Scalable processors (code name: Sapphire

Rapids)

 4800 MHz DDR5 ECC RDIMM (up to 4 TB)

 1 x PCIe Gen4 x16 FHFL

 8 x OCP 3.0 slots (6 x PCIe Gen5 x16, 2 x PCIe Gen4 x16)

 2 x 10GbE SFP+ (via Intel® X710-BM2)

 2 x 1GbE RJ45 (via Intel® I350-AM2)

 1 x GbE RJ45 IPMI management port

 2 x U.2 slots with removable tray (PCIe Gen4 x4)

 1 x M.2 2280 M-Key (PCIe Gen4 x4)

 Redundant CRPS power supply

 2U rackmount chassis

 RoHS compliant

PUZZLE-9040

Page 4

1.3 Front Panel

The overview of the front panel is shown in Figure 1-2691H691H.

Figure 1-2: PUZZLE-9040 Front Panel

The states of the LED indicators located on the front panel are listed below.

Power LED

Off

System off

Blue

System on

HDD Status LED

Off

No HDD activity

Blinking Green

HDD activity

Alert LED

Off

No system fault

Blinking Red

System fault detected

PSU Status LED

Off

No power / No status

Green

Both power supplies function correctly

Amber

Power supply fault detected

Location LED

Off

Default

Blinking Blue

Location beacon is turned on via

software and the location button

PUZZLE-9040

Page 5

1.4 Rear Panel

An overview of the PUZZLE-9040 rear panel is shown in 691H691Figure 1-3H below.

Figure 1-3: PUZZLE-9040 Rear Panel

The states of the LED indicators located on the rear panel are listed below.

 Location LED: Blink blue when location beacon is turned on via software and

the location button on the front panel. Off by default.

 PSU1/PSU2 Status LED:

o Off: not connected

o Amber: PSU inserted but not on

o Green: PSU function properly

o Red: Alarm (malfunction/overheating)

PUZZLE-9040

Page 6

1.5 Technical Specifications

The PUZZLE-9040 technical specifications are listed in Table 1-1.

System

Form Factor

2U rackmount

CPU

2 x 4th Gen Intel® Xeon® Scalable processors (code name:

Sapphire Rapids) supporting TDP 350W

Chipset

Intel® C741

Memory

16 x 288-pin 4800 MHz DDR5 ECC RDIMM slot

Network and Security

Next-gen Intel® Quick Assist Technology, DLB, AMX/TMUL,

DSA, 5G ISA, BFloat16

SGX with Integrity, MKTME - 128 Keys, Platform Firmware

Resilience (PFR) with Peripheral Device Attestation

Hardware Enforced Execution Controls:

Hypervisor-Managed Linear Address Translation (HLAT),

Control Flow

Enforcement Technology (CET), VM Denial of Service

Prevention

TPM

1 x TPM 2.0 (2x10 pin header)

IPMI

1 x IEI iRIS2 IPMI module slot

1 x 1GbE RJ45 port for IPMI

Networking

2 x Copper 1GbE LAN port (by Intel® I350-AM2)

2 x 10GbE SFP+ (by Intel® X710-BM2)

Storage

2 x External 2.5" removable trays (supporting 2.5" U.2 PCIe x4

NVMe)

1 x M.2 M key 2280 (PCIe Gen4 x4)

Expansion

OCP 3.0

Up to 8 standard OCP 3.0 slots for network modules:

Two via PCIe Gen4 x16

Six via PCIe Gen5 x16

PCIe

1 x PCIe Gen4 x16 (FHFL)

PUZZLE-9040

Page 7

I/O and Indicators

Console

1 x RJ-45 auto-switching console port

1 x USB Type-C

USB

2 x USB 3.2 Gen 1 (5 Gb/s) port (Type-A)

Indicator

Front:

1 x Power LED, 1 x HDD Activity LED, 1 x Alert LED,

1 x PSU status LED, 1 x Location LED

Rear:

2 x PSU status LED

1 x Location LED

Switch/Button

Power button (rear panel)

PSU beep off button (rear panel)

Reset button (front panel)

Location button (front panel)

Grounding

2 x Ground port

Power

Type/Watt

2000 W CRPS redundant power

Thermal Solution

2 x Passive heat sink for CPU

4 x System fan

Environmental and Mechanical

Operating Temperature

0C~40C (32F~104F)

Storage Temperature

-10°C~50°C (14°F~122°F)

Operating Humidity

5%~90%, non-condensing

Weight

<25 kg

Physical Dimensions

438 mm x 614.3 mm x 88 mm (W x D x H)

Operating System

Ubuntu, Linux based OS

Table 1-1: Technical Specifications

PUZZLE-9040

Page 8

1.6 Dimensions

The physical dimensions are shown below:

Figure 1-4: Physical Dimensions (millimeters)

PUZZLE-9040

Page 9

Chapter

2 Unpacking

PUZZLE-9040

Page 10

2.1 Anti-static Precautions

WARNING:

Failure to take ESD precautions during installation may result in

permanent damage to the PUZZLE-9040 and severe injury to the user.

Electrostatic discharge (ESD) can cause serious damage to electronic components,

including the PUZZLE-9040. Dry climates are especially susceptible to ESD. It is therefore

critical that whenever the PUZZLE-9040 or any other electrical component is handled, the

following anti-static precautions are strictly adhered to.

 Wear an anti-static wristband: Wearing a simple anti-static wristband can

help to prevent ESD from damaging the board.

 Self-grounding: Before handling the board, touch any grounded conducting

material. During the time the board is handled, frequently touch any

conducting materials that are connected to the ground.

 Use an anti-static pad: When configuring the PUZZLE-9040, place it on an

anti-static pad. This reduces the possibility of ESD damaging the

PUZZLE-9040.

2.2 Unpacking Precautions

When the PUZZLE-9040 is unpacked, please do the following:

 Follow the anti-static precautions outlined in Section 2.1.

 Make sure the packing box is facing upwards so the PUZZLE-9040 does not

fall out of the box.

 Make sure all the components shown in Section 2.3 are present.

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IEI Integration PUZZLE-9040 User manual

Brand: IEI Integration

Model: PUZZLE-9040

Type: User manual

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