RenewAire HE1XIN Motorized Damper Kit Owner's manual

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Isolation Dampers Kit HE1XIN Due to continuing product development, specications are subject to change without notice. © 2012 RenewAire LLC
148025_000 IsolationDampersHE1XIN_Oct12.indd Revised 10/2012 www.renewaire.com Page 1
4510 Helgesen Drive, Madison, WI 53718
(608) 221-4499, (800) 627-4499, Fax: (608) 221-2824
[email protected] www.renewaire.com
Kit Wiring Instructions for HE1XIN Isolation Dampers
Insure all electrical power is disconnected from the unit.
Turn off disconnect switch on door of unit.
Using a Phillips head screw driver, remove the three (3) ¼”-20 X
1¾” long safety screws from the door.
Swing door open, and locate the electrical box.
Using a Phillips head screw driver, remove the two (2) #8 X ½” long
screws that hold the cover on the electrical box.
Remove the electrical box cover.
Remove the two black outer plugs at the locations where the white
Molex connectors will install (See Page 4 dimension drawings).
From the outside remove the insulation that is behind the black
plastic plugs.
Two identical wire harnesses are supplied. (One for the “EA”
damper and one for the “FA” damper.)
Push the low voltage connecting plug in to the rectangular hole
located in the motor mounting plate.
Apply caulk to seal plug as this is a leak path to outside of unit.
Route wires in to the electrical box.
Installation
Dampers for this model are designed for installation indoors.
Dampers for this model are designed to be installed in both the Exhaust Air and Fresh Air locations.
(See airstream location stickers on side of unit).
You can determine what unit control your ERV has by digit #19 in
the Model # on the unit rating label as follows:
A = Standard Unit (Non-IBC)
D = IBC (Independent Blower Control)
T = ECM (Electronically Commutated Motors)
This damper kit can be installed in models built on or after G12
(July 2012) as found in the Serial Number on the unit rating label.
For any serial # with the rst 3 places tp be G, H, I, J, K, L 12 are
compatible and any model with 13 and higher are also compatible.
Locate the SPST isolation relay/s:
Non Independent Blower Control (Label 165950):
Has only has one (1) SPST isolation relay.
Remove all of the quick connections from the relay (2 yellow
wires, 1 red and 1 orange wire).
Cut off the quick connects and strip wire ends back approximately 3/8”
Using the Heyco connectors (supplied):
Connect the 2 blue wires on the “EA” and “FA” wire
harnesses to one of the yellow wires that came off the relay
(NOTE: It doesn’t matter which yellow wire you choose).
Connect the 2 yellow wires on the “EA” and “FA” wire
harnesses to the other yellow wire that came off the relay.
Connect the red wire from the “FA” harness to the red wire
that came off the relay.
Connect the orange wire from the “EA” harness to the
orange wire that came off the relay.
Connect the orange wire from the “FA” harness to the red
wire from the “EA” harness.
Wiring Installation Instructions
Depending on Unit Control
When complete, before placing the cover back on the electrical box,
apply the supplied wiring schematic label over the old one on the
inside of the electrical box cover based on the unit control scheme.
Slide the cover back on the electrical box and re-secure with the
two (2) #8 X ½” screws.
Swing door closed and replace the three (3) ¼”-20 X 1¾” long safety screws.
Remove damper assemblies from carton. The motorized actuator
is pre-installed and needs no adjusting.
Slide damper assembly onto the factory installed round duct
collars on the unit at the appropriate location(s).
Secure damper assembly in appropriate manner.
Continue ducting the unit as described in the Installation and
Operation Manual that came with the unit.
Plug the dampers actuators in to the Molex connectors that were
just installed.
Use conduit, strain relief etc. as required by code to secure
damper wiring.
Reconnect power and turn the disconnect switch on the unit door
to “ON”.
NOTE: When the unit calls for ventilation the blowers will not
immediately start, the damper blades are opening and when they
are approximately 60 % open, the blowers will start. Actuation
time is approximately 75 seconds.
Damper Installation
DAMPER (FA) DAMPER (EA)
RED
YEL
YEL
C
1
2
S1
S3
C
1
2
S1
S3
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
ORG
C
1
2
S1
S3
DAMPER (FA)
C
1
2
S1
S3
DAMPER (EA)
RED
YEL-FA
YEL-EA
BLUE
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
ORG
ORG
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
C
1
2
S1
S3
DAMPER (FA)
C
1
2
S1
S3
DAMPER (EA)
YEL
YEL
YEL
ORG
ORG
RED
RED
YEL
STANDARD UNIT (NON IBC) IBC UNIT ECM UNIT
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
YEL WIRES TO MOTORS
Isolation Dampers Kit HE1XIN Due to continuing product development, specications are subject to change without notice. © 2012 RenewAire LLC
148025_000 IsolationDampersHE1XIN_Oct12.indd Revised 10/2012 www.renewaire.com Page 2
Non Independent Blower Control (Label 165950)
Electronically Commutated Motor Control (Label 165957):
Has two (2) SPST isolation relays.
Remove all of the quick connections from the two (2) relays (4 yellow
wires (2 coming from motors), 2 red wires, 2 orange wires).
Cut off the quick connects and strip wire ends back approximately 3/8”
Using the Heyco connectors (supplied):
FA Damper wiring connections:
Connect the blue wire on the “FA” wire harnesses to the yellow
wire that came off the “FA” relay.
Connect the yellow wire on the “FA” wire harness to the red wire
that came off the “FA” relay.
Connect the red wire on the “FA” wire harness to the second yellow
wire that came off the “FA” relay. (NOTE: This is the yellow wire
coming from the “FA” motor).
Connect the orange wire on the “FA” wire harnesses to the orange
wire that came off the “FA” relay.
EA Damper wiring connections:
Connect the blue wire on the “EA” wire harnesses to the yellow
wire that came off the “EA” relay.
Connect the yellow wire on the “EA” wire harness to the red wire
that came off the “EA” relay.
Connect the red wire on the “EA” wire harness to
the second yellow wire that came off the “EA” relay.
(NOTE: This is the yellow wire coming from the “EA” motor).
Connect the orange wire on the “EA” wire harnesses to the orange
wire that came off the “EA” relay.
DAMPER (FA) DAMPER (EA)
RED
YEL
YEL
C
1
2
S1
S3
C
1
2
S1
S3
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
ORG
C
1
2
S1
S3
DAMPER (FA)
C
1
2
S1
S3
DAMPER (EA)
RED
YEL-FA
YEL-EA
BLUE
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
ORG
ORG
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
C
1
2
S1
S3
DAMPER (FA)
C
1
2
S1
S3
DAMPER (EA)
YEL
YEL
YEL
ORG
ORG
RED
RED
YEL
STANDARD UNIT (NON IBC) IBC UNIT ECM UNIT
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
YEL WIRES TO MOTORS
Independent Blower Control (Label 165954):
Has two (2) SPST isolation relays.
Remove all of the quick connections from the two (2) relays (2 yellow
wires, 2 blue wires, 2 red wires, 2 orange wires).
Cut off the quick connects and strip wire ends back approximately 3/8”
Using the Heyco connectors (supplied):
FA Damper wiring connections:
Connect the blue wire on the “FA” wire harnesses to the blue wire
that came off the “FA” relay.
Connect the yellow wire on the “FA” wire harnesses to the yellow
wire that came off the “FA” relay.
Connect the red wire on the “FA” wire harnesses to the red wire
that came off the “FA” relay.
Connect the orange wire on the “FA” wire harnesses to the orange
wire that came off the “FA” relay.
EA Damper wiring connections:
Connect the blue wire on the “EA” wire harnesses to the blue wire
that came off the “EA” relay.
Connect the yellow wire on the “EA” wire harnesses to the yellow
wire that came off the “EA” relay.
Connect the red wire on the “EA” wire harnesses to the red wire
that came off the “EA” relay.
Connect the orange wire on the “EA” wire harnesses to the orange
wire that came off the “EA”
DAMPER (FA) DAMPER (EA)
RED
YEL
YEL
C
1
2
S1
S3
C
1
2
S1
S3
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
ORG
C
1
2
S1
S3
DAMPER (FA)
C
1
2
S1
S3
DAMPER (EA)
RED
YEL-FA
YEL-EA
BLUE
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
ORG
ORG
BLUE
YEL
ORG
RED
BLUE
YEL
ORG
RED
C
1
2
S1
S3
DAMPER (FA)
C
1
2
S1
S3
DAMPER (EA)
YEL
YEL
YEL
ORG
ORG
RED
RED
YEL
STANDARD UNIT (NON IBC)
IBC UNIT
ECM UNIT
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
LOW VOLTAGE CONNECTING
PLUG TO DAMPER
YEL WIRES TO MOTORS
Isolation Dampers Kit HE1XIN Due to continuing product development, specications are subject to change without notice. © 2012 RenewAire LLC
148025_000 IsolationDampersHE1XIN_Oct12.indd Revised 10/2012 www.renewaire.com Page 3
Independent Blower Control (Label 165954)
Electronically Commutated Motor Control (Label 165957)
Isolation Dampers Kit HE1XIN Due to continuing product development, specications are subject to change without notice. © 2012 RenewAire LLC
148025_000 IsolationDampersHE1XIN_Oct12.indd Revised 10/2012 www.renewaire.com Page 4
OA
49 1/8"
Case
34 7/8" Case
14 3/4"
FRONT VIEW
Door-interlocked
Disconnect Switch Pressure
Ports, (4)
EA
FA RA
9 5/8"
28 1/4"
36 3/8"
Overall
10 3/8"
23 3/4"
Overall
OA
RA
RIGHT VIEW
9 1/2"
28 3/8"
Ø12"
TYP
12 7/8"
8 5/8"
LEFT VIEW
EA
FA
Power Wiring
Inlet 7/8" dia
Control Wiring
Inlet 7/8" dia
Alternate
Control Wiring
Inlet 7/8" dia.
Alternate
Power Wiring
Inlet 7/8" dia
EA Damper
Wiring Inlet
7/8" dia
FA Damper
Wiring Inlet
7/8" dia
40 5/8"
Minimum
Service Area
(Doors can be
taken off hinges.)
50 1/8"
Maximum Door
Extension
23 3/4"
21 3/4"
Case
54 3/4" Overall
21 3/4"
TOP VIEW
HE1XINH
HE1XINV
34 7/8" Case
49 1/8" Case
14 3/4" 14 3/4"
FRONT VIEW
Pressure Ports (4)
Door-Interlocked
Disconnect Switch
FA EA
RA OA
50 1/8"
Maximum Door
Extension
8 5/8"
17"
41 1/2"
21 3/4"
Overall
10 3/8"
EA
OA
EA Damper Wiring
Inlet 7/8" Dia.
51 1/2" Overall
17"
10 3/8"
12 7/8"
Ø12" TYP
50 5/8"
41 5/8"
RA
LEFT VIEW
FA
Power Wiring
Inlet 7/8" Dia.
Control Wiring
Inlet 7/8" Dia.
FA Damper
Wiring Inlet
7/8" Dia.
40 5/8"
Minimum
Service
Area
(Doors can be
taken off hinges.)
40 3/8" Overall
23 3/4" 21 3/4"
TOP VIEW
/