Dometic CC 05 User manual

DC-Kit1

DE 4 DC-Erweiterungskit

Montage- und Bedienungsanleitung

EN 16 DC Extension Kit

Installation and Operating Manual

FR 27 Kit d'extension CC

Instructions de montage et de service

ES 39 Set de ampliación para CC

Instrucciones de montaje y de uso

IT 51 Kit di ampliamento per CC

Istruzioni di montaggio e d’uso

NL 63 DC-uitbreidingskit

Montagehandleiding en gebruiks-

aanwijzing

DA 75 DC-udvidelsessæt

Monterings- og betjeningsvejledning

SV 86 DC-utbyggnadssats

Monterings- och bruksanvisning

NO 97 DC-utvidelsessett

Monterings- og bruksanvisning

FI 108 DC-laajennussetti

Asennus- ja käyttöohje

DC-Kit1.book Seite 1 Donnerstag, 6. Mai 2010 4:05 16

D

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DC-Kit1.book Seite 2 Donnerstag, 6. Mai 2010 4:05 16

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DC-Kit1

16

Please read this manual carefully before installing and starting up and

store it in a safe place. If the device is resold, this instruction manual

must be handed over to the purchaser along with the device.

Contents

1 Notes on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4 Target group for this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7 Installing and connecting the DC kit. . . . . . . . . . . . . . . . . . . . . . . . . 20

8 Using the DC kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9 Maintaining and cleaning the DC kit . . . . . . . . . . . . . . . . . . . . . . . . 25

10 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

13 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

DC-Kit1.book Seite 16 Donnerstag, 6. Mai 2010 4:05 16

DC-Kit1 Notes on using the manual

17

1 Notes on using the manual

a

Caution!

Safety instruction: Failure to observe this instruction can cause

material damage and impair the function of the device.

e

Caution!

Safety instruction relating to a danger from an electrical current or

voltage. Failure to observe this instruction can cause material

damage or personal injury and impair the function of the device.

I

Note

Supplementary information for operating the device.

➤ Action: This symbol indicates that action is required on your part. The

required action is described step-by-step.

✓ This symbol describes the result of an action.

 BA10: This information refers to another manual included in the scope of

delivery where you can find more details, in this case on the BA10.

fig. 1 5, page 3: This refers to an element in an illustration. In this case,

item 5 in figure 1 on page 3.

Please observe the following safety instructions.

2 General safety instructions

The manufacturer will not be held liable for claims for damage resulting from

the following:

z Installation error

z Damage to the device resulting from mechanical influences or excess

voltage

z Alterations to the device without express permission from the manufacturer

z Usage for purposes other than those described in this manual

DC-Kit1.book Seite 17 Donnerstag, 6. Mai 2010 4:05 16

General safety instructions DC-Kit1

18

2.1 General safety

a

z Observe the safety instructions in the installation and operating

manual for the components supplied and your Dometic roof air

conditioner.

z Use the device only as intended.

z People whose physical sensory or mental capacities prevent

them from using this device safely should not operate it without

the supervision of a responsible adult.

z Electrical devices are not toys!

Always keep and use the device out of the reach of children.

z Children must be supervised to ensure that they do not play with

the device.

z Maintenance and repair work may only be carried out by quali-

fied personnel who are familiar with the risks involved and the

relevant regulations.

2.2 Safety when installing and repairing

a

z Installing and repairing the device may only be performed by

qualified personnel who are familiar with the risks as well as the

guidelines and safety precautions to be applied.

2.3 Safe operation

e

Caution!

Note the following basic safety information when using electrical

devices to protect against:

– Electric shock

– Fire hazards

– Injury

z Only operate the system if you are certain that all the housings

and cables are not damaged.

z The 12 V connection cables are designed for high levels of cur-

rent. Do not make any changes to the cable. If necessary, get a

specialist to do this for you.

z Make sure the air inlets and outlets of the device are not cov-

ered.

DC-Kit1.book Seite 18 Donnerstag, 6. Mai 2010 4:05 16

DC-Kit1 Scope of delivery

19

z Ensure good ventilation. The inverter produces dissipated heat

which has to be diverted.

z

Always disconnect the power supply when working on the device.

3 Scope of delivery

Before starting the system, check that all the parts belonging to the scope of

delivery are present.

4 Target group for this manual

The installation information in this manual is only intended for qualified per-

sonnel at workshops, who are familiar with the guidelines and safety precau-

tions to be applied during the installation of vehicle accessory parts.

All other chapters are intended for the users.

5 Intended use

The DC-Kit1 extension kit (item no. 9100300003) is suitable for equipping the

CA1000 Dometic roof air conditioner for 12 V g driving operation.

Quantity Description Item number

1

Charging current distributor ECL-75

1

Inverter with priority circuit 8100-012VS

1

Sensing cable for CA1000 4441300084

1

Black supply line

(35 mm², 1.5 m long)

–

1

Red supply line

(35 mm², 1.5 m long)

–

1

Installation and operating manual 4445100348

DC-Kit1.book Seite 19 Donnerstag, 6. Mai 2010 4:05 16

Technical description DC-Kit1

20

6 Technical description

The DC-Kit1 extension kit enables Dometic roof air conditioners to be used

in vehicles with 12 Vg. The extension kit consists of the following compo-

nents:

z The ECL-75 charging current distributor with low voltage protection

regulates the power distribution between the starter battery, supply bat-

tery and lightmachine. This prevents the battery and the electronics in the

vehicle from overloading.

z The 8100-012VS inverter supplies the roof air conditioner with the re-

quired input voltage of 230 V~. The inverter generates the 230 V input

voltage from the 12 V on-board electricity supply in the vehicle.

The accompanying remote control can switch the inverter on and off.

The integrated priority circuit can be used for distributing the voltage in

the vehicle with two available power sources. If a mains voltage and volt-

age created by the inverter (vehicle battery) are both connected to the

device, the use of the mains voltage has priority. If the only voltage avail-

able is that generated by the inverter, the power supply from the battery

is used. This ensures that the limited power of the battery is not used

unnecessarily.

7 Installing and connecting the DC kit

a

Caution!

The DC kit may only be installed by a qualified workshop.

The following information is intended for specialists who are famil-

iar with the guidelines and safety precautions to be applied.

a

Caution!

Observe the information in the installation and operating manuals

when installing the components supplied

z 8100-012VS inverter

z ECL-75 charging current distributor

and for your Dometic roof air conditioner

z CA1000

DC-Kit1.book Seite 20 Donnerstag, 6. Mai 2010 4:05 16

DC-Kit1 Installing and connecting the DC kit

21

Note the following safety instructions during installation:

a

z Note the location of wiring harnesses, wiring and other compo-

nents within the installation area.

z Install the DC kit using the following instructions. Improper in-

stallation of the DC kit can put the safety of the user at risk and

lead to irreparable damage to the DC kit or other devices.

z Disconnect all power supply lines to the individual components

and the roof air conditioner.

Observe the following safety instructions for the electrical connections:

e

z Caution, risk of short circuit!

When working on the vehicle, always disconnect the earth con-

nection to the supply battery before connecting to the starter

battery.

z Disconnect the 230 V external power supply to the caravan.

z If you have to feed cables through metal walls or other walls with

sharp edges, use ducts or tubes to prevent damage.

z Do not lay cables which are loose or bent next to electrically

conductive material (metal).

z Fasten the cables securely.

z Ensure the 12 V cables are especially well-protected.

z Check whether you need to fit any additional fuses.

z Do not pull on the cables.

z Do not lay the 230 V mains cable and the 12/24 V DC cable in

the same duct.

z Lay the cables so that they cannot be tripped over or damaged.

Observe the following instructions when selecting the location for installing

the components:

z Make sure the cables are of the correct length.

z Choose a well-ventilated installation location near the supply battery.

DC-Kit1.book Seite 21 Donnerstag, 6. Mai 2010 4:05 16

Installing and connecting the DC kit DC-Kit1

22

7.1 Preparing the installation

➤ Disconnect the following voltage supplies in the vehicle:

– Positive battery terminal

– External voltage supply

7.2 Installing components

➤ Install the ECL-75 charging current distributor.

➤ Install the 8100-012VS inverter.

e

Danger of electrocution

Only connect the battery once you have the completed all the in-

stallation work and you are certain it has been done properly.

7.3 Connecting the CA1000 Dometic roof air

conditioner

➤ Remove the air outlet of the roof air conditioner ( CA1000) (fig. 1,

page 3).

➤ Insert the on/off cable for CA1000 into the socket on the control board of

the roof air conditioner (fig. 2 1, page 3).

➤ Lay the on/off cable of the roof air conditioner to the ECL-75 charging

current distributor.

➤ Connect the on/off cable with connections I2 and I3 of the charging

currentdistributor ( ECL-75) (fig. 3 1 and 2, page 3).

➤ Attach the air outlet of the roof air conditioner ( CA1000) (fig. 1,

page 3).

7.4 Connecting the DC kit to the power supply

➤ Check that all the connections have been made in accordance with the

instructions.

➤ Check that the roof air conditioner is closed properly.

➤ Connect the electrical connections of the components ( ECL-75).

➤ Connect the 230 V connection on the roof air conditioner to the socket on

the 8100-012VS inverter ( 8100-012VS).

➤ Connect the positive battery cables to the batteries.

DC-Kit1.book Seite 22 Donnerstag, 6. Mai 2010 4:05 16

DC-Kit1 Using the DC kit

23

➤ Check the following are working properly:

– Check the on and off values for the charging voltage regulator

– Check the priority circuit

– Switch on the air conditioning in driving mode ( air conditioning

CA1000)

– Switch on the air conditioning on mains operation

➤ Adapt the roof air conditioner software to AC/DC operation ( CA1000).

8 Using the DC kit

The DC-Kit1 consists of several components, each with its own installation

and operating manual. Use the installation and operating manuals for the

components and make sure you are familiar with the individual devices.

This chapter contains information on operating the overall system. This op-

erating manual does not replace any information contained in the installation

and operating instructions for the components.

I

Note

The operating noises made by the roof air conditioner are slightly

louder during mobile air conditioning than during stationary air con-

ditioning. The noises are caused by using the inverter.

8.1 Switching on the system

Observe the following instructions before you switch on the system:

z Air the vehicle.

z Make sure that the ventilation slots on the air nozzles and the fan of the

components are not covered up.

z Make sure that all the housings and cables are not damaged and that all

the insulation is intact.

z Compare the existing supply voltage with the technical data.

z Do not insert any fingers or objects into component openings.

Stationary mode: 230 V~ mains operation

The system is supplied with 230 V~ from the mains. Leave the inverter

switched off. The socket on the inverter supplies electricity

DC-Kit1.book Seite 23 Donnerstag, 6. Mai 2010 4:05 16

Using the DC kit DC-Kit1

24

Driving mode: power supply from the 12 V battery

➤ Switch on the inverter using the remote control.

➤ Use the roof air conditioner as described in the operating manual.

Driving mode: power supply from the 12 V battery with motor switched

off.

If the inverter switches off due to low voltage in the supply battery (10.5 V),

no voltage will be supplied to the socket and the roof air conditioner switches

off. The inverter is in standby mode.

As soon as the power from the supply battery reaches the inverter's

activation point, the socket is supplied with voltage again.

You have to switch on the roof air conditioner again manually, as the control

electronics need to be reactivated after a lack of voltage.

Driving mode: power supply from the 12 V battery with motor switched

on.

In driving mode, the starter and supply battery are electrically connected

when the light system is active. This means the supply battery can be

charged from the light system.

Starter batteries may not be discharged as much as supply batteries. To pre-

serve the starter battery, the charging current distributor separates the starter

battery from the supply battery, if the charging voltage in the starter battery

drops below 10.5 V. This also ensures that the starter battery is charged be-

fore the supply battery.

If the charging voltage regulator cuts the connection to the supply battery due

to low voltage, it switches off the compressor in the roof air conditioner at the

same time. The inverter remains active and has voltage in its socket.

As soon as the voltage in the supply battery has reached the switch-on point

in the charging current distributor, the compressor in the roof air conditioner

switches on again.

If the voltage in the supply battery drops further and goes below the 10.5 V

switch-off point for the inverter, the inverter switches off (chapter “Driving

mode: power supply from the 12 V battery with motor switched off.” on

page 24).

DC-Kit1.book Seite 24 Donnerstag, 6. Mai 2010 4:05 16

DC-Kit1 Maintaining and cleaning the DC kit

25

8.2 Switching off the system

➤ First of all, switch off the air conditioning.

➤ Switch off the inverter using the remote control.

9 Maintaining and cleaning the DC kit

I

Note

Observe the maintenance and cleaning instructions in the operat-

ing manuals of the individual components.

➤ Check the power supply lines for abrasion or defects regularly.

➤ Have the system checked regularly by a specialist.

➤ If you find any faulty fuses, have the system checked by a specialist.

10 Rectifying faults

I

Note

Observe the instructions on rectifying faults in the operating manu-

als of the individual components.

11 Warranty

The statutory warranty period applies. If the product is defective, please re-

turn it to the manufacturer's branch in your country (see the back of the in-

struction manual for the addresses) or to your retailer. For repairs and

warranty claims, you must submit the following documents:

z A copy of the receipt with purchasing date

z A reason for the claim or description of the fault

DC-Kit1.book Seite 25 Donnerstag, 6. Mai 2010 4:05 16

Disposal DC-Kit1

26

12 Disposal

➤ If possible, always dispose of the packaging material in the appropriate

recycling container.

If you wish to finally dispose of the individual components ,ask your

local recycling centre or specialist dealer for details about how to do

this in accordance with the applicable disposal regulations.

13 Technical data

I

Note

You can find the technical data for the components in the corre-

sponding installation and operating manual.

DC-Kit1.book Seite 26 Donnerstag, 6. Mai 2010 4:05 16

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Europe

Dometic Austria GmbH

Neudorferstrasse 108

2353 Guntramsdorf

℡ +43 2236 908070

 +43 2236 90807060

Mail: [email protected]

Dometic Switzerland AG

Riedackerstrasse 7a

CH-8153 Rümlang (Zürich)

℡ +41 44 8187171

 +41 44 8187191

Mail: [email protected]

Dometic Denmark A/S

Nordensvej 15, Taulov

DK-7000 Fredericia

℡ +45 75585966

 +45 75586307

Mail: [email protected]

Dometic Spain S.L.

Avda. Sierra del Guadarrama, 16

E-28691 Villanueva de la Cañada

Madrid

℡ +34 902 111 042

 +34 900 100 245

Mail: [email protected]

Dometic S.N.C.

ZA du Pré de la Dame Jeanne

F-60128 Plailly

℡ +33 3 44633500

 +33 3 44633518

Mail: [email protected]

Dometic Finland OY

Mestarintie 4

FIN-01730 Vantaa

℡ +358 20 7413220

 +358 9 7593700

Mail: [email protected]

Dometic Italy S.p.A.

Via Virgilio, 3

I-47100 Forlì

℡ +39 0543 754901

 +39 0543 756631

Mail: [email protected]

Dometic Norway AS

Skolmar 24

N-3232 Sandefjord

℡ +47 33428450

 +47 33428459

Mail: firma[email protected]

Dometic Benelux B.V.

Ecustraat 3

NL-4879 NP Etten-Leur

℡ +31 76 5029000

 +31 76 5029090

Mail: [email protected]l

Dometic Scandinavia AB

Gustaf Melins gata 7

S-42131 Västra Frölunda

(Göteborg)

℡ +46 31 7341100

 +46 31 7341101

Mail: [email protected]

Dometic UK Ltd.

Dometic House · The Brewery

Blandford St. Mary

Dorset DT11 9LS

℡ +44 844 626 0133

 +44 844 626 0143

Mail: [email protected]

A

CH

DK

E

F

FIN

I

N

NL

S

UK

Overseas + Middle East

WAECO Pacific Pty. Ltd.

1 John Duncan Court

Varsity Lakes QLD 4227

℡ +61 7 55076000

 +61 7 55076001

Mail: [email protected]

WAECO Impex Ltd.

Suites 2207-2211 · 22/F · Tower 1

The Gateway · 25 Canton Road

Tsim Sha Tsui · Kowloon

Hong Kong

℡ +852 24611386

 +852 24665553

Mail: info@dometic-waeco.com.hk

WAECO Impex Ltd.

Taipei Office

2 FL-3 · No. 56 Tunhua South Rd, Sec 2

Taipei 106, Taiwan

℡ +886 2 27014090

 +886 2 27060119

Mail: mark[email protected]

Dometic AB

Regional Office Middle East

P O Box 74775

Dubai, United Arab Emirates

℡ +971 4 321 2160

 +971 4 321 2170

Mail: [email protected]

Dometic Marine Division

2000 N. Andrews Ave. Extension

Pompano Beach, FL 33069 USA

℡ +1 954 973 2477

 +1 954 979 4414

Mail: marinesales@dometicusa.com

AUS

HK

ROC

UAE

USA

Dometic WAECO International GmbH

Hollefeldstraße 63 · D-48282 Emsdetten

℡ +49 (0) 2572 879-195 ·  +49 (0) 2572 879-322

Mail: info@dometic-waeco.de · Internet: www.dometic-waeco.de

D

www.waeco.com

4445100348 05/2010

DC-Kit1.book Seite 3 Donnerstag, 6. Mai 2010 4:05 16

Dometic CC 05 User manual

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