Omega CN154 User manual

Type
User manual

This manual is also suitable for

- 3 -
(5) Near high voltage power lines or where inductive
interference can affect the operation of the product.
(6) Dew drops or direct exposure to sun light.
(7) Where the elevation is in excess of 2,000 m.
2-2.Mounting
(1) Machine the mounting hole by referring to panel cutout in
section 2-4.
(2) Applicable thickness of the mounting panel is from 1.0 to 3.5
mm.
(3) As this product provides mounting fixture, insert the product
from the front panel for installation.
2-3.How to remove the instrument out of the case
There is no need to remove your
CN150 series controllers out
of the case. Nevertheless, should the
need arise, for example, for
replacement, follow the steps
described below:
Insert a minus screwdriver of 6mm ~
9mm into the opening (where
packing is exposed) of the front case
and rotate the screwdriver while
pushing up the lock lever behind the
packing. Once the instrument comes
out by a few millimeters, you can
remove it by hand.
2-4.External dimensions and panel cutout
CN154/CN155 External dimensions CN154/CN155 Panel cutout
CN158/CN159 External dimensions CN158/CN159 Panel cutout
(unit : mm)
Note: The environmental conditions belong to the installation
category II of IEC 664 and the degree of pollution is 2.
When the instrument is removed/replaced in the case, make sure
the power is off. If it is done while the power is on, it may lead
to problems with the product and/or other problems.
CAUTION
ENT
MAN
PV
SV
˚C
OUT AT AH AH/HB MAN STBY COM
110
96 91.6
10010
130 min.
130 min.
92
+0.8
0
92
+0.8
0
110
10010
45
+0.6
0
(48 x N-3)
+1.0
0
92
+0.8
0
92
+0.8
0
130 min.
When N pieces are
installed laterally.
N= number
height 96
×
width 48
height 91.6
×
width 44.6
Dimension of current transformer (CT) for heater break
alarm
• For 0-30A (CTL-6-S)...................................For 0-50A (CTL-12-S36-8)
(unit : mm)
2-5.Wiring
(1) Wiring operation should be done according to the instruction
for the terminal arrangement in section 2-6. Exercise care
that no wrong connection is made.
(2) Crimp terminal should accommodate the M3.5 screw and
should have a width of less than 7mm.
(3) For thermocouple input, select the compensation wire
suitable to the thermocouple type.
(4) For R. T. D. input, leads should be less than 5 in resistance
and three leads should have the same resistance.
(5) Input signal line should be conducted safely apart from the
high voltage power line.
(6) Shield wiring (single point grounding) is effective for static
induction noise.
(7) Short interval twisted pair wire for input signal is effective
for electromagnetic induction noise.
(8) For power line, use wire or cable which is 1mm
2
or more in
sectional area and of which the performance is equal to or
higher than that of 600V vinyl insulated wire.
(9) Earth grounding should be performed with earth resistance
less than 100 and with wire thicker than 2mm
2
.
2-6.Terminal arrangement
SR73A
15
21
30
40
2.8
3
10.5
7.525
10
φ 5.8
2- φ 3.5
φ 12
φ 2.36
φ 12
940
15
7.5
2.3630
30
40
2-M3 depth 4
Always disconnect this product from any power source
during wiring operation to prevent electrical shock.
Be certain that the protective conductor terminal ( ) is
properly grounded. Otherwise, a serious electric shock may
result.
Avoid touching the wired terminal and charged devices while
supplying power.
WARNING
10 20
19
18
17
16
15
14
13
12
11
9
8
7
6
5
4
3
2
1
30
29
28
27
26
25
24
23
22
21
40
39
38
37
36
35
34
33
32
31
422A 485
RD–
RD+
SD–
SD+ +
SG SG
L
N
COM+
NC
COM
AL/HB
AH
NO –
Power
CONTROL
OUTPUT
ALARM
OUTPUT
IN PUT
RTD
TC•mV
V•mA
+A
–B
B
SB
CT
~
- 4 -
CN158/CN159
2-7.Terminal arrangement table
3. Instruction for front panel
3-1. Drawing and the name of the parts
This is an example of the front panel of CN154/CN155.
Name of parts
: Measured value
(PV) display
: Set value (SV)
display
: Monitor LED
: Key switches
10 20
23 24
19
18
17
16
15
14
13
12
2221
11
9
8
7
6
5
4
3
2
1
422A 485
RD–
RD+
SD–
SD+ +
SG SG
L
N
COM+
NC
COM
AL/HR
AH
NO –
Power
CONTROL
OUTPUT
ALARM
OUTPUT
CT
SB
IN PUT
RTD
TC•mV
V•mA
+A
–B
B
~
Heater break alarm (option) CT input terminal
Name of terminal and description
Terminal number
CN150 Series
Power terminal
100-260V AC±10% 50/60Hz 12VA
Protective conductor terminal ( )
Input terminal
R. T. D. A, Thermocouple, Voltage, Current +
R. T. D. B, Thermocouple, Voltage, Current –
R. T. D. B
Output terminal
Contact: COM, SSR Drive voltage, Voltage,
Current +
Contact: NO, SSR Drive voltage, Voltage,
Current –
Contact: NC
Communication terminal
For RS-422A For RS-485
SG SG
SD+ +
SD–
RD+
RD–
Alarm output (option) terminal
COM Contact rating 240V AC 1.5A
(resistive load)
AH Higher limit alarm
AL/HB Lower limit alarm or heater break alarm
Set value bias (option) input terminal
11-12
13
21-22
23-24
7
8
10
18
19
20
1
2
3
4
5
14
15
16
Note: For Thermocouple, Voltage, and Current input,
measurement error results by connection between B and
B terminal.
3-2. Instruction for front panel
: Measured value (PV) display (green)
(1) Displays current measured value on the mode 0 basic
screen.
(2) Displays parameter type on each parameter screen.
: Set value (SV) display (orange)
(1) Displays set value on the mode 0 basic screen.
(2) Displays selected item and set value on each parameter
screen.
: Monitor LED
(1) OUT (output) monitor LED (green)
For contact or SSR drive voltage output, a light turns
on for output ON and turns off for output OFF.
For current or voltage output, the light intensity
changes proportionally to the output altitude.
(2) AT (auto tuning) monitor LED (green)
On selection by , ON turns on AT waiting
( key), flashes on AT execution.
(3) AH alarm output monitor LED (red)
Turns on for higher limit alarm output ON.
(4) AL/HB alarm output monitor LED (red)
Turns on for lower alarm output ON or heater break
alarm ON.
(5) MAN (manual control output) monitor LED (green)
Flashes when control output is in manual operation.
(6) STBY (control output stop) monitor LED (green)
Turns on when the control output stop mode is
selected.
(7) COM (communication) monitor LED (green)
Turns on when the remote communication mode is
selected.
: Key switches
(1) (parameter) key
Press on set screen to move to next set screen.
Keep pressing three (3) seconds for function of move
key between basic screen of the mode 0 screen group
and direct call screen of mode 1 screen group.
(2) (down) key
Press on the set screen to flash the point of the least
digit and to reduce data or back increment data.
(3) (up) key
Press on the set screen to flash the point of the least
digit and to increase data of increment data.
(4) (entry/registration) key
Press on the set screen of the mode 0 screen group
and mode 1 screen group to fix the data changed by
the , keys and to extinguish flash of the point.
The function selecting screen, of the mode 2 screen
group, registers data of the point flashing digit and
simultaneously shifts a data changeable digit (the
point flashing digit).
The input scaling screen, of the mode 2 screen group,
registers data and shifts a parameter capable of being
set (in the row in which the rightmost point is
flashing).
Press the key for five seconds and it functions to
change the basic screen of the mode 0 screen group to
the function selecting screen of the mode 2 screen
group and vice versa.
(5) (manual) key
Pressing this key on the control output screen changes
automatic control output to manual control output and
vice versa. During manual control output, the MAN
monitor LED flashes.
The key does not function in the control output
stop mode.
ENT
MAN
ENT
MAN
PV
SV
OUT AT AH MAN STBY COMAH/HB
ENT
MAN
˚C
4
3
2
1
- 5 -
4. Screen instruction
4-1. Power on and initial screen display
After turning on power, the display shows each power on initial
screen for approx. 1.5 seconds, then moves into the basic screen
of the mode 0 screen group.
4-2.Alarm type code table
4-3.Screen change
(1) Screen change from mode 0 group to mode 1 group
Pressing the key for three seconds on the basic screen
of the mode 0 screen group changes it to the direct call
screen of the mode 1 screen group and vice versa.
(2) Screen change from mode 0 group to mode 2 screen group
Pressing the key for five seconds on the basic screen
of the mode 0 screen group changes it to the function
selecting screen of the mode 2 screen group and vice versa.
Measured value (PV)
Set value (SV)
Turning
on power
Series type ( )
,
Input type ( : Thermocouple, : R. T. D.,
Control output type : Contact : SSR drive voltage
: Current : Voltage
Lower limit of the selected measuring range
Higher limit of the selected measuring range
Power on initial screen
: Voltage (mV), : Voltage (V), : Current (mA))
Displays output screen
Mode 0 screen group basic screen
(3) Screen change within mode 0 screen group
By pressing the key, the screen changes.
(4) Screen change within mode 1 screen group
Two methods are used for screen change within mode 1
screen group. One is to press the key as shown on
above mode 0 screen group. The other is to mode the
screen directly by indicating screen No. on the top direct
call screen.
Example: Direct calling the screen No.8 PV bias value set
screen
(5) Selecting and setting digit to change of function selecting
screen of mode 2 screen group
When the function selecting screen is displayed, the point
of selectable digit flashes.
By pressing key, the selectable digit (digit whose
point is flashing) moves.
In case of changing the set value, flash the point to be
changed with key, select data with the keys and
press key again to register the set value and move
selectable digit.
Example: changing the control output characteristics from
(heating) to (cooling)
* “.” on the screen shows the selectable digit (digit whose
point is flashing).
(6) Shifting setting items on input scaling screen of mode 2
screen group and setting method
Pressing the key on the function selecting screen calls
the input scaling screen onto the display. The decimal
point in the rightmost position on the top row flashes.
Press the or key to change the lower limit value
and press the key to register the data.
Upon registering the lower limit value data, the decimal
point in the rightmost digit in the bottom row begins to
flash. Change the higher limit value by pressing the
or key and register it by means of the key.
Upon registering the higher limit value data, the decimal
points in the rightmost digits of the bottom and top rows
flash. Change the positions of the decimal points by
pressing the or key and register it by means of the
key.
Each time the key is pressed, the flashing decimal
point in the rightmost digit moves from the top row
bottom rowtop and bottom rowstop row.
In case the lower limit value and the higher limit value are
set to produce a difference which is less than 100 counts or
more than 5000 counts, the higher limit value is forced to
change to +100 or +5000 counts. The higher limit cannot
be set to be less than a lower limit value +100 counts or
more than a lower limit value +5000 counts.
Alarm code
0 ( )
1 ( )
2 ( )
3 ( )
4 ( )
5 ( )
6 ( )
7 ( )
8 ( )
AH
assignment
Not assigned
Higher limit
deviation value
Higher limit
absolute value
Not assigned
Lower limit
deviation value
Lower limit
absolute value
Lower limit
deviation value
Lower limit
absolute value
Higher limit
deviation value
Higher limit
absolute value
Higher limit
deviation value
Higher limit
absolute value
Higher limit
deviation value
Higher limit
absolute value
With/Without
inhibit action
Without
inhibit action
Without
inhibit action
With
inhibit action
With
inhibit action
Without
inhibit action
Without
inhibit action
With
inhibit action
With
inhibit action
Without
inhibit action
Without
inhibit action
With
inhibit action
With
inhibit action
– – – – –
With/Without
inhibit action
– – – – –
– – – – –
– – – – –
– – – – –
– – – – –
AL/HB
assignment
Heater break
Heater break
Heater break
Heater break
Note: In the above table, the alarm codes 5 through 8 are
selectable when the apparatus has the optional function
of heater break alarm.
0-0 Basic Screen 1-0 direct call screen
key
3 seconds
ENT
0-0 Basic Screen 2-0 Function selecting screen
key
5 seconds
ENT
key
key
ENT
1-0 direct call screen 1-0 direct call screen 1-8 PV bias value set screen
several times
point flashes
ENT
ENT
key
ENT
key
ENT
key
Note: In case of changing data and pressing key longer
than 5 seconds, the screen moves to mode 0 basic screen
without a data registration. It requires a data verification
with key and screen change.
ENT
ENT
ENT
ENT
ENT
ENT
- 6 -
4-4.Instruction for screen change and each screen
- 7 -
Proportional cycle setting screen (screen No.11)
Initial value: Contact output 30 seconds
SSR drive voltage 3 seconds
Setting range: 1~120 seconds
Time of proportional setting cycle is set.
The screen does not display voltage or current output.
Refer to Item 4-6 (4).
Soft start time setting screen (screen No.14)
Initial value: OFF
Setting range: OFF, 1~100%
Time for soft start, during which output is changed gradually, is set.
Refer to Item 4-6 (6).
Lower limit output limiter setting screen (screen No.12)
Initial value: 0%
Setting range: 0~99%
A lower limit value of control output is set.
Refer to Item 4-6 (5) for output limiter.
Communication mode selecting screen (screen No.15)
Initial value: Locl (local)
Setting range: Locl, Remt
Communication is allowed in the mode displayed on the bottom.
Communication address setting screen (screen No.16)
Initial value: 0
Setting range: 0~99
In case a plurality of apparatus are connected for communication, the
machine No. is set in a range from 0 to 99.
Communication rate selecting screen (screen No.18)
Initial value: 1200 bps
Selectable range: 1200, 2400, 4800 and 9600 bps
A rate for data transmission to the host is selected.
Delay setting screen Screen No.19
Initial value: 80
Setting range: 0~255
Delay time for starting communication from receiving communication
command is set.
Delay time = 0.1 × set value msec.
The screen is displayed for RS-485.
Communication data format selection screen (screen No.17)
Initial: 7b_E
Setting range: 7b_E, 8b_n
Select data format of communication from 7b_E (data bit length : 7bits,
parity: even, stop bit : 1)or 8b_n (data bit length: 8bits, parity: none,
stop bit : 1)
Higher limit output limiter setting screen (screen No.13)
Initial value: 100%
Setting range: 1~100%
A higher limit value of control output is set.
Mode 2 Screen Group (Function selecting screen)
NOTE: Screen flame on Item 4-4 is as follows:
Screens always shown
during key operation.
Screens shown or skipped depending on the type of
output or the setting status of control action mode.
Screens shown during case with
option or selected option.
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
Note: For details of communication, refer to the instructions on
communication in Item 8.
V and I
output
No
communi-
cation
RS-422A
2-0
=
=
2-1
Use key to move select digit and data
registration, the selectable digit is indicated by
flashing point.
ENT
NOTE: If it is on auto tuning execution or key lock is set on lock No.1,
2 or 3, no selection can be performed even if the digit point is
flashing.
Digits and are not shown in case of no option. Digits of ,
and are not displayed.
: Measuring range code select digit
Initial value: Multi 05, Voltage (V) 81, Current 95 fixed.
Selecting two digits from “4-5. Measuring range code table”.
: Control output characteristic select digit
Initial value:
: RA (heating characteristics)
: DA (cooling characteristics)
Refer to Item 6-3.
: Alarm type select digit
Initial value:
Select from “4-2. Alarm type code table”.
: Heater break alarm action mode select digit
Initial value:
Select from
: Lock mode and : REAL mode.
Refer to Item 5-3 (3).
Input scaling screen
Initial value:
Lower limit value (top row) 0.0
Higher limit value (bottom row) 100.0
Position of decimal point 0.0
Setting range:
Lower limit value -1999~9899 units
Higher limit value -1899~9999 units
Span = Higher limit value - Lower limit value
= 100~5000 counts
Position of decimal point:
No decimal point, 0.0, 0.00 and 0.000
Scaling is done for linear input (mV, V or mA).
The screen is only for monitoring and no setting is possible in the case
of sensor input.
Refer to Item 4-3 (6) for details.
1
2
3
4
5
5
6
3
6
7
1
2
4
5
7
7
8
8
4-5.Measuring range code table
Input type
Code Code
Measuring
Range
Measuring
Range
*1
*2
*2
B
R
S
K
K
Pt 100
JPt 100
E
J
T
N
U
L
01
12
13
14
15
16
17
18
19
20
21
22
02
03
04
05
06
07
08
09
10
11
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
71
72
73
81
82
83
95
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
0
10
0
10
50
100
20
0
0
0
1
5
10
4
V
mA
1800°C
1700°C
1700°C
400°C
1200°C
700°C
600°C
200.0°C
1300°C
200.0°C
600°C
600°C
100.0°C
50.0°C
200.0°C
600°C
100.0°C
50.0°C
200.0°C
0
0
0
-100
0
0
0
-199.9
0
-199.9
0
-200
-100.0
-50.0
0.0
-200
-100.0
-50.0
0.0
3300°F
3100°F
3100°F
750°F
2200°F
1300°F
1100°F
400°F
2300°F
400°F
1100°F
-1100°F
200.0°F
120.0°F
400°F
-1100°F
200.0°F
120.0°F
400°F
0
0
0
-150
0
0
0
-300
0
-300
0
-300
-150.0
-50.0
0
-300
-150.0
-50.0
0
Thermocouple
B, R, S, K, E, J, T, N: JIS/ANSI/IEC
R. T. D.
Pt100 : Present JIS/IEC
JPt100 : Former JIS
*1 Thermocouple B: Accuracy not
guaranteed for temperatures
below 400 °C (750 °F).
*2 Thermocouple U, L: DIN43710
Multi input
Thermocouple inputR. T. D.
Voltage
Current
Voltage
mV
Initial value: 0.0~100.0
Conditions of scaling
Scaling setting range:
-1999~9999,
Span: 100~5000 counts
Position of decimal point:
No decimal point, the
first, second and third
decimal places
In case measuring range is modified, set values, alarm action point and other
related values are all intialized.
NOTE: In case types of Alarms are changed, values are initialized.
- 8 -
4-6.Supplementary explanation of screens
(1) 0-1 Control Output Screen
During manual control an output value is set on this
screen. In automatic control, it is only for monitoring.
For switching automatic control to manual, press the
key on the control output screen.
The MAN monitor LED flashes during manual control and
goes out when control is changed to auto.
This screen is only for monitoring in the stop mode, when
AT is ON, or keylock is set at 2 or 3.
Manual control output is released if the stop mode is
selected or the type of input or the measuring range is
changed during manual control.
For changing the manual output value, the and
keys are used. It is not necessary to press the key.
During manual control, the setting range of control output
is between 0 and 100%. In case an output limiter has been
set, that value serves as the higher/lower limit of the
setting range.
In ON/OFF action (P=0), manual control output should be
at 0% or 100% (For V and I output, lower limit output
limiter or higher limit output limiter).
When auto is changed to manual, the action becomes
balanceless and bumpless. If the measured value (PV) is
out of the proportional band, it does not attain balanceless
and bumpless action.
If power is turned off during manual control output and is
turned on again, the condition is stored in the memory.
(2) 0-2 Control Execution/Stop Screen
Use the and keys to select control execution
(EXEC) or stop (STBY). Then register it by means of the
key.
Upon selecting stop, the STBY monitor LED turns on and
the control output display turns to 0%.
Upon selecting execution, the mode changes to automatic
control; it is not possible to go directly from the stop to the
manual mode. When control is being executed, the STBY
monitor LED remains unlit.
Even at stop, the alarm works.
When AT is ON or 1, 2 or 3 of keylock has been selected,
no change is allowed.
(3) 1-6 Manual Reset Value Setting Screen
In the PID operation, an offset is corrected automatically
by I, i.e., integral calculation. When I is set at OFF, this
correction is not made and output is manually increased or
decreased for correction. This is called manual reset (MR).
(4) 1-11 Proportional Cycle Setting Screen
In the case of contact output or SSR drive voltage output,
time in which output is ON + time in which it is OFF in
the proportional band, that is, proportional cycle time is
set.
(5) 1-12, 1-13 Lower Limit and Higher Limit Output Limiters
Setting Screens
The output limiters function effectively to maintain the
lowest temperature, to suppress control overshoot by
limiting control output to minimum and maximum values
set.
In the output limiters, priority is given to the lower limit
value. Therefore, when the lower limit is set at a value
higher than the higher limit value, the higher limit value is
forced to be the lower limit value + 1%. Therefore, the
higher limit value cannot be set to be less than the lower
limit value + 1%.
ENT
Note: Moving to another screen while maintaining the manual
mode is possible. In this case, it should be noted that
control output is made manually. The apparatus is in the
manual mode when the MAN monitor LED is flashing.
ENT
(6) 1-14 Soft Start Time Setting Screen
Soft start is the function selected to raise control output
gradually in the beginning of control. It is effective in
preventing excessive current from flowing into a heater or
similar apparatus.
Soft start functions in the following cases:
Upon applying power in the auto mode
When control stop (STBY) is changed to control
execution (EXEC)
When scale-over is restored to the normal state (in auto
mode)
The above are on condition that soft start time and
proportional band are not set at OFF.
In the following cases, the soft start function is released.
Soft start time has elapsed without problem.
Auto is changed to stop or manual mode during the
execution of soft start.
Soft start time or proportional band is changed to OFF
during the execution of soft start.
The measurement range code is changed during the
execution of soft start.
Control output characteristic is changed during the
execution of soft start.
Scale-over of a measured value occurs during the
execution of soft start.
Control output falls to a level below the output value of
soft start during the execution of soft start.
Auto tuning is unable to be carried out during the
execution of soft start.
5. Operation
5-1.Setting of set value (SV)
(1) Press the or key to set set value. Keep pressing it to
flash the point of the least digit of set value and increase (or
decrease) value.
(2) After confirming the value to coincide the set value, press
to register the data.
(3) After registration of the data, the point of the least digit goes
off.
Example: Setting set value to 500 °C.
5-2.AT (Auto tuning)
(1) Execution of AT action
By pressing the or key on AT action control
screen, display on lower row turns into and the
point of the least digit starts flashing, then the LED for AT
monitoring turns on to indicate AT standby. Press
key to start AT action with point going off and LED for
AT monitoring flashing.
When AT is carried out, ON/OFF action of output is
repeated several times, with the set value as the border
line, to make PID values stored in the memory and
terminates. At the same time, control is started by using
stored PID constants.
The AT monitor LED goes out and the display on the AT
action control screen changes to
ENT
key
ENT
keykey
0-0 basic screen
continuing
point flashing point flashing
one by one
point goes off to
indicate registration
key
key
ENT
key
0-0 basic screen
point goes off to
indicate registration
0-1
AT action control screen
• LED for AT
monitoring
turns on
• LED for AT
monitoring starts
flashing
AT
action
Starting
point flashing
MAN
ENT
- 9 -
(2) Abort of AT
To abort the AT action, by showing the AT action control
screen, press the or key to select and press
key to abort AT and LED for AT monitoring also goes
off.
(3) AT unable for following conditions.
When the control stop mode is on (The AT screen is not
displayed.)
During manual output control (The AT screen is not
displayed.)
The proportional band is setting (ON/OFF action).
(The AT screen is not displayed.)
Lock No.2 or 3 is selected on the key lock set screen.
PV (measured) value is over the scale.
During the execution of soft start
(4) AT is automatically canceled in the following condition
during AT execution.
Duration equal to or longer than 2 hours passed in the
output level of 0% or 100%.
Power shutdown.
PV (measured) value is over the scale during AT
execution.
(5) The items enable to be set are as follows:
Level setting of the higher limit alarm.
Level setting of the lower limit alarm or heater break
alarm.
Screen number setting and key lock setting on the direct
call screen of mode 1 screen group.
(6) Relationship between AT and set value bias is as follows;
When SB terminal is shorted before AT execution, AT
executes in the condition with SV+set value bias.
When SB terminal is opened during AT execution
mentioned in the above, AT executes with SV+set value
bias condition, then controlled with SV condition after
completing AT execution.
When SB terminal is opened, AT executes with SV
condition.
When SB terminal is shorted during AT execution
mentioned in the above, AT executes with SV condition,
then controlled with SV+set value bias condition after
completing AT execution.
5-3.Setting of alarm
(1) Higher limit alarm setting
The higher limit alarm set screen is shown in case where
alarm option is added and the higher limit alarm of the
alarm type select digit on the function selecting screen of
the mode 2 screen group is selected.
Higher limit deviation value alarm is output for measured
value to be greater than set value + alarm set value.
For higher limit deviation value alarm, if set value + alarm
set value exceeds the higher limit of the measuring range,
the action point is the higher limit of the measuring range.
Higher limit absolute value alarm outputs alarm signal for
the measured value exceeds the alarm set value.
With the or key, value at which the alarm signal
should be output is selected and registered with key.
Example 1:
In case of setting the alarm action point at 600 °C for higher
limit deviation value alarm. Set value is 500 °C.
As 500 °C + X °C + = 600 °C, X=600-500 = 100 °C should
be set.
Example 2:
In case of setting the alarm action point at 600 °C for higher
limit absolute value alarm.
The set point is action point.
(2) Lower limit alarm setting
The lower limit alarm set screen is shown in case where
alarm option is added and the lower limit alarm of the
alarm type select digit on the function selecting screen of
the mode 2 group screen group is selected.
Lower limit deviation value alarm is output for measured
value to be less than set value + (alarm set value).
For lower limit deviation value alarm, if set value + (alarm
set value) is less than the lower limit of the measuring
range, the action point is lower limit of the measuring
range.
Lower limit absolute value alarm outputs alarm signal for
the measured value is less than the alarm set value.
With the or key, value at which the alarm signal
should be output is selected and registered with key.
(3) Heater break alarm setting
The heater break alarm value setting screen is displayed
when the apparatus is equipped with the optional heater
break alarm function and heater break alarm is selected in
the alarm type selection digit of the function selecting
screen of the mode 2 screen group. The top row shows for
monitoring purposes the value of the presently flowing
current detected by CT and the bottom row shows the set
value of the alarm current.
When OFF is set as the heater break alarm value, the
heater break alarm does not function.
By setting OFF during heater break alarm signal output,
heater break alarm output is terminated.
For set value other than OFF, heater break alarm signal is
output if the current that flows in case where control
output (contact or SSR drive voltage) is ON, is less than
set value.
If LOCK mode is selected at heater break alarm action
mode select digit on the function selecting screen of the
mode 2 screen group and the break alarm signal is output,
alarm signal is only terminated by changing the break
alarm value into OFF or shutting down power.
If REAL mode is selected and heater current is less than
current value being set, break alarm signal is generated. If
heater current exceeds the current threshold (0.1A), output
of break alarm is terminated.
Set the heater break alarm current value by means of the of
the or key and register it by using the key.
6. Supplement
6-1. Auto return function
In case there is no key operation for three minutes on each of the
screens except the control output screen and the heater break
alarm value setting screen, the basic screen of the mode 0 screen
group is displayed (auto return).
6-2.PID (Screen No.2, 4 and 5 of mode 1 screen group)
PID values are automatically set by performing auto tuning,
modification may be required for object to be controlled.
If auto tuning is not performed, PID value should be set.
Note: When the AT action is aborted, each value for PID is not
changed.
ENT
ENT
key
ENT
key key
one by one
point flashing point flashing
point goes off to
indicate registration
0-2 Higher limit deviation value alarm set screen
continuing
key
ENT
key key
one by one
point flashing point flashing
point goes off to
indicate registration
0-2 Higher limit deviation value alarm set screen
continuing
ENT
ENT
- 10 -
(1) P (proportional action)
Control output rate (%) is set for measuring range.
Control output value changes in proportion with measured
value (PV) and set value (SV).
For wide proportional band, change of control output is small
relative to deviation. The narrower the proportional band is,
the larger the output variation is and the more intense
proportional action is. Too narrow proportional band causes
ON-OFF like action with oscillation.
(2) I (integral time)
A function that compensates the offset created by
proportional action. Effect of compensation is weaker for
longer integral time and is intensified by shortening time.
Too short integral time causes integrating hunting and may
result in wavy operation.
(3) D (derivative time)
Improves stability of control by reducing overshooting of
integration from expected change of the control output.
Effect of compensation is weaker for shorter derivative time
and is intensified for longer time. Too long derivative time
may result in oscillating operation.
6-3.Control output characteristics (
digit of function
selecting screen of mode 2 screen group)
Control output characteristics determines the control output
direction according to the measured value (PV) relative to the set
value (SV).
(1) (RA characteristics)
Control output increases for lower measured value relative to
set value, it is used for heating on temperature control.
(2) (DA characteristics)
Control output decreases for lower measured value relative to
set value, it is used for cooling on temperature control.
6-4.Error message
(1) Defect of measuring input
In case of thermocouple break, R.T.D. A break
and PV being approx. 10% greater than higher
limit of measuring range.
In case of PV being approx. 10% less than the
lower limit of measuring range with inverted
polarity of input wiring.
Cold junction (CJ) defect to higher side for
thermocouple input.
Cold junction (CJ) defect to lower side for
thermocouple input.
Break of B or B and multiple break of A, B, B
upon R.T.D. input
(2) Defect of Heater Break Alarm CT Input
The CT input value exceeds 55A (550A for 0~5V
DC input).
The CT input value falls to -5A (-50A for 0~5V
DC input) or lower.
7. Instructions on Communication
7-1.General
Section 7 deals with communication interface, which is an
optional function, and communication procedure.
For the CN150 series, two types of communication
interface, RS-422A and RS-485 are available. Each enables a
personal computer or the like to set and read various data by the
use of signals which conform with EIA standards.
RS-422A and RS-485 are communication standards established
by the Electric Industries Association (EIA), which are meant for
electrical or mechanical matters, the so-called hardware, but not
for the software portion of the data transmission procedure.
Accordingly, communication even with an apparatus having the
same interface cannot be made unconditionally. It requires a
thorough understanding of specifications and procedures.
The use of RS-422A or RS-485 allows a plurality of apparatuses
to be connected in a parallel configuration. It is also possible to
use a line converter for conversion of RS-232C to/from RS-422A
and RS-232C to/from RS-485.
7-2. How to connect CN150 Series with host computer
7-2-1. Control signals
Since the apparatus is provided with input/output transmitting and
receiving data lines and an earthing line for signals but not with
any other signal line, control signals should be processed by the
host side.
The method of processing differs from system to system and
connection details should meet requirements of the host
computer. Examples of connection are shown in the following.
7-2-2. Connection of RS-422A
(1) The logical levels of input and output of this apparatus are
basically as follows:
Mark state **– <**+ (Example: SD- < SD+)
(including the state in which communication is not carried
out)
Space state **– >**+ (Example: SD- > SD+)
However, since the impedance of SD+ and SD- of this
apparatus is high until just before transmission, the above
levels are output just before commencing transmission.
(2) Example of Connection of RS-422A
Note: Message of heater break alarm is only displayed on
heater break alarm set screen.
is shown when output is OFF. It is not
defective.
Note: Contact to us or our representative in case of any defect
regarding this product.
SD
SD
RD
RD
SG
+
-
+
-
+
-
+
-
+
-
+
-
SD
SD
RD
RD
SG
2
3
4
5
1
terminal No.
SD
SD
RD
RD
SG
2
3
4
5
1
Host computer
Shielding wire
Transmitted data
Received data
Earthing for signal
Transmitted data
Received data
Earthing for signal
FG (Earthing for protection)
Terminal resistance (510)
SR73A and 74A Controllers 1
terminal No.
SR73A and 74A Controllers 2
Note: Some line converters between RS-232C and RS-422A
may have the following indication for terminal
(connector) output. If that is the case, logical levels
should be checked before connection.
- 11 -
Example: Mark state T × D+ > T × D-
Space state T × D+ < T × D-
7-2-3. Connection of RS-485
(1) The logical levels of input and output of this apparatus are
basically as follows:
Mark state -Terminal < +Terminal
(including the state in which communication is not carried
out)
Space state -Terminal > +Terminal
However, since the impedance of +terminal and -terminal of
this apparatus is high until just before transmission, the above
levels are output just before commencing transmission.
(2) Example of Connection of RS-485
7-2-4. Terminal resistance
As CN150 Series are not provided with terminal resistance,
connect a 510 resistance to only the last (the furthest from the
host) station.
7-2-5. Control of 3-state output
(1) Since RS-422A and RS-485 employ the multi-drop system,
in order to prevent signals from colliding, transmission
output should be controlled to maintain high impedance
while communication is not being made or signals are being
received.
(2) It should be controlled so that high impedance turns to the
normal state of output immediately before starting
transmission and high impedance is restored immediately
when transmission ends. Because 3-state control is delayed
by about 3 msec. maximum from the transmission of the end
bit of the end character, a delay time of about 4 msec. should
be provided in case transmission is started immediately.
7-3.Setting of communication parameters
There are four communication-related parameters to be set as
shown below. They are set by means of front keys except for
changing the communication mode from remote to local.
[ ] Communication mode
[ ] Communication address
[ ] Communication data format
[ ] Communication rate
[ ] Delay
7-3-1. Communication mode selecting screen ( )
(1) Local Mode ( )
The COM lamp on the front panel goes out to allow the
setting to be changed by the use of the front keys. In
communication, only the change from local to remote and the
read commands are valid.
(2) Remote Mode ( )
The COM lamp on the front panel turns on and the
commands for read and write through communication
become valid.
Front key operation works only to change from remote to
local.
7-3-2. Communication address ( ) setting screen
RS-422A and RS-485 allow connection of a plurality of
apparatuses but in fact, communication is carried out between two
apparatuses. Therefore, the address of each apparatus is
designated by a number between 00 and 99 so as to enable the
designated apparatus to respond.
7-3-3. Communication data format ( ) selecting screen
Select data format of communication from 7b_E (data bit length
: 7 bits, parity : even, stop bit : 1) or 8b_n (data bit length : 8bits,
parity : none, stop bit : 1)
7-3-4. Communication rate ( ) selecting screen
A rate of transmission from the controller to the host is selected
from among 1200, 2400, 4800 and 9600 bps.
7-3-5. Delay ( ) setting screen
In the case of RS-485, a minimum delay time for transmission
from receiving a communication command is set. Delay time is a
set value (0~255) × 0.1 msec. Nevertheless, actual delay time
includes time for processing the command added to the above
delay time.
7-4. Communication protocol
7-4-1. Communication procedure
Communication is carried out for each block and the
communication right alternates between the controller and the
host from block to block.
7-4-2. Explanation of block
(1) The data format in one block is shown below:
: Start character• • • • • @(40H) Shows the start of a
block.
T x D+
T x D-
R x D+
R x D-
SG
SD+
SD-
RD+
RD-
SG
2
3
4
5
1
Shielding wire
terminal No.
SR73A and 74A Controllers
Line converter
FG (Earthing for protection)
(+)
(-)
SG
(+)
(-)
SG
(+)
(-)
SG
2
3
1
2
3
1
Shielding wire
Host computer
FG (Earthing for protection)
terminal No.
CN150 Controllers 1
terminal No.
CN150 Controllers 2
Note: If terminal resistance is connected to two or more,
correct action is not guaranteed.
Host computer
Transmitting command block
Returning response block
Transmitting command block
(Reading)
(Reading)
Returning response block
(Reading)
(Reading)
Controller (CN150 Series)
Transmission
Transmission
Response
Response
@
Higher
position
Lower
position
Higher
position
Lower
position
Text
:CR
1
2
3 4
5
6
Terminal resistance (510)
- 12 -
: Address (Machine No.)
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • Two digits
Two-digit address data (00~99) set in the controller is
divided to the higher position (tens) and the lower
position (units) and each is shown by an ASCII code.
: Text
•••••••••••••••••••••••••••••••••••A group of a command and data,
in the format of each command.
: End character.
• • • • • • • • • (3AH) Shows the end of the
block.
: BCC check
• • • • • • • • • • • • BCC check data is shown in two
digits.
A value obtained by exclusive OR operation of data
following @(data in the higher position of the address)
through : is converted to two ASCII characters and
shown by two digits in the higher and lower positions.
(Example) BCC operation of DI read command (Address: 01)
: Terminator
• • • • • • • • • • • • CR(0DH) Shows the termination
of the data of the block.
(2) In this protocol, address data is inserted in the block in each
transmission or response and so no data link needs to be
established or aborted.
(3) The apparatus which has the address matches the one in the
command block, interprets the command, data, etc., and
returns a response block by inserting the same address into it.
Apparatuses which the addresses do not match the one in the
block wait for the next block without activating.
(4) In the case of receiving block data and the terminator CR is
not completed in about 1 second after receiving the start
character, it designates a time-out and automatically waits for
the next command, that is, the start character @ is being
waited for.
7-5.Text
7-5-1. Text format
The text format is classified into read data, write data and
response data.
(1) Read Data
@0 1D1: BCC CR
(40H) (30H) (31H) (44H) (31H) (3AH) (34H)(45H) (0DH)
30H + 31H +
+
44H + 31H + 3AH=4EH
BCC=(34H), (45H)
4E
In the above, =EX-OR (exclusive OR)
••
(2) Write Data
(3) Response Data
Response data has different formats depending on whether
read data has been received or write data has been received.
Response data to read data received
Appropriate read data contents of commands shown in
the table of the read data text format are sent back.
Response data to write data received
The same data as the received write data is sent back.
7-5-2. Data format
The data format is divided to 3 categories; numerical data, 1 byte
data and special data.
(1) Numerical Data (-2999~9999)
The length of numerical data in the text is fixed to six
characters including a code and a decimal point. A code (+
or -) is attached to the head of the numerical data. In the case
where the numerical value including a code is less than six
characters, 0 is inserted between the code and the figure or
figures to make the value six characters. When a code is
excluded, each of the 5 characters is a figure or a decimal
point.
Examples of numerical data
*1
Command
The text format of read data contains only of a
command of two characters.
Command Contents of Read Data
PV value, Execution SV value*1, Control output value,
Stop (STBY) status, Manual (MAN) status, AH status,
AL/HB status, AT status, SB status.
Set value of higher limit alarm (AH), Set value of lower
limit alarm (AL).
Load current value, Set value of heater break alarm (HB).
Set value of set value bias (SB).
Set value of hysteresis (DF).
Set value of manual reset (MR).
Set value of PV bias, Set value of PV filter.
Set value of proportional cycle time.
Set value of soft start time.
Communication mode, Delay time.
Proportional band (P) value, Integral time (I), Derivative
time (D) value, Set value of target value function (SF).
Set value of lower limit output limiter, Set value of
higher limit output limiter.
D1
D2
D3
D4
D5
D6
D7
D8
D9
DA
DB
DC
The execution SV value is a total of the SV value and the
value bias.
Command
Command Write data
The text format of write data
contains a command and write data
value.
Contents of
Write Data
Attribute
Command
Contents of
Write Data
Attribute
SV valueE1
E2
E3
E4
E5
E6
E7
E8
E9
EA
EB
EC
ED
EE
EF
Numerical
value
Numerical
value
1 byte
*2
Control output value
Stop status
1 byte
Manual status
1 byte
AT status
Numerical
value
Higher limit alarm
(AH) value
F1
Numerical
value
PV bias value
F2
Numerical
value
PV filter value
F3
Numerical
value
Proportional cycle
time
F4
Numerical
value
Lower limit output
limiter value
F5
Numerical
value
Higher limit output
limiter value
F6
Numerical
value
Soft start time value
F7
1 byte
Communication
mode
Numerical
value
Lower limit alarm
(AL) value
Numerical
value
Heater break alarm
(HB) value
Numerical
value
Set value bias (SB)
value
Numerical
value
Proportional band
(P) value
Numerical
value
Integral time (I) value
Numerical
value
Derivative time (D)
value
Numerical
value
Target value function
(SF) value
Numerical
value
Hysteresis (DF) value
Numerical
value
Manual reset (MR)
value
*2 SV value is target set value.
Command Data 1 Data 2, Data n,,
Command Write data
Numerical data (30H~39H) or a decimal point (2EH)
Code + (2BH) or – (2DH)
Numerical value
+
-
1
0.01
1234
12.34
0 or OFF
+
+
+
+
+
00001
1 23456
0 0.01
01234
1 2.34
00000
-1
-0.01
-123.4
-12.34
-0.001
00001
1 23456
00.01
123.4
12.34
0.001
- 13 -
(2) One-Byte Data
One-byte data in the text has a fixed length of one character
which is either 0 or 1. Seven items are covered, namely, stop
status, manual status, AT status, AH status, AL/HB status
and communication mode.
Stop (STBY), Manual (MAN), AT (ON), AH (ON),
AL/HB (ON), SB (ON), Communication (when the
remote mode is on).
Execution (EXEC), Auto (AUTO), AT (OFF), AH
(OFF), AL/HB (OFF), SB (OFF), Communication
(when the local mode is on).
(3) Special Data
Special data is data sent in response to numerical data which
are outside of the ordinary range. Their patterns are shown
in the following.
Numerical data is +10000~+10999.
Numerical data exceeds the indicated range.
Numerical data is over the scale.
CT temperature exceeded the higher limit value or fell
below the lower limit value in the case of thermocouple
input.
Wire breaking detected in the case of R.T.D. input
CT input value exceeded the higher limit value or fell
below the lower limit value.
Control output either turned on or turned off while CT
input measurement was ongoing.
Data is undeterminable due to a set value of alarm code,
P=OFF, or some other reasons.
Data in the case where the alarm code is 0 and D2
(AH, AL) or D3 (CT, HB) command has been
received.
Data in the case where the alarm code is 1~4 and D3
(CT, HB) command has been received.
AL data in the case where the alarm code is 5~8 and
D2 (AH, AL) command has been received.
I, D, SF or MR data in the case where P=OFF and D5
(P, I, D, SF, MR) command has been received.
7-5-3. Communication error
When an error is found in the block after receiving data from the
host, an error message is sent back. The format of error messages
and the types of errors are described in the following.
Error Message Format
Error Types
7-5-4. Non-response process
When an error is found in the block upon receiving data
transmitted from the host, the next correct data block is waited for
without transmission of response data. Therefore, the host has to
retransmit the command block in any of the following cases:
The start character was not @ (40H).
The communication No. did not match.
The end character was not CR (0DH).
A hardware error such as a framing error, overrun or a
parity error occurred.
7-5-5. Restrictions by commands, etc.
(1) Restrictions by Read Command
Upon receiving the D1 read command, the status of
unequipped options (AH, AL/HB, SB) become 0 (30H).
(2) Restrictions by Write Command
In the case of P=OFF and Y and P output, write data of
E2 (write command of manual output value) is either of
the following two. Otherwise, ER09 is sent back.
In the case of P=OFF and V and I output, a lower limit
output limiter value or a higher limit output limiter
value is to be set.
If a write command is invalid due to the local mode, a set
value of keylock, AT or some other conditions, and that
command is received, ER11 should be sent back. The
following cases also require ER11 to be sent back.
1
0
10000
U
00000
10999
U
00999
more than
11000
DE
H 000
less than
-3000
DE
L000
The (+) side
H0
0000
The (-) side
L0
0000
CJ
H 000
CJ
L000
The higher
limit side
The lower
limit side
+0
0000
––
––––
The higher
limit side
The lower
limit side
HB
H 000
HB
L000
B0
0000
@
40H
Address No.
:
3AH
BCC
CR
0DH
Higher
position
Lower
position
Higher
position
Lower
position
E
45H
R
52H
Space
20H
Error No.
Error No.
Error Type
Description
05
06
08
09
11
12
BCC error
Command error
Data format error
Data error
Write mode error
Option error
Arithmetic value is not in accord with BCC.
Command other than prescribed one was received.
The format is different from prescribed one.
Command of unequipped option was received.
Write command was received when write command
was invalid.
Value is out of prescribed data range in the case of
write command.
ER09
0%
+
00000
100%
+
00100
ER11
Condition Received Write Command
Stop mode (STBY)
Auto mode (AUTO)
Manual mode (MAN)
E2 (Manual control output value)
E4 (Manual status)
E5 (AT status)
E2 (Manual control output value)
E5 (AT status)
E6 (Set value of AH)
E7 (Set value of AL)
E8 (Set value of HB)
E8 (Set value of HB)
E7 (Set value of AL)
EE (DF: Hysteresis)
E5 (AT status)
EB (I: Integral time)
EC (D: Derivative time)
ED (SF: Target value function)
EF (MR: Manual reset)
EF (MR: Manual reset)
ED (SF: Target value function)
Alarm code = 0
Alarm code = 1~4
Alarm code = 5~8
P=OFF
I=OFF
I=OFF
P=OFF
- 14 -
(3) Restrictions by Read/Write Commands Depending on
Equipped Optional Functions
When a command which becomes invalid because an
optional function is not equipped, ER12 should be sent
back. (Read commands are included.)
(4) Others
When P (proportional band)=OFF is prepared to be set, data
is as follows:
7-6.A list of transmitted/received data
The text portions of data in read commands and write commands
are listed below.
Block Data Format
7-6-1. Read command
(1) D1
(2) D2
(3) D3
(4) D4
(5) D5
(6) D6
(7) D7
(8) D8
(9) D9
(10) DA
(11) DB
(12) DC
7-6-2. Write command
In write commands, received data and transmitted data are
identical.
(1) E1
(2) E2
(3) E3
(4) E4
(5) E5
(6) E6
(7) E7
(8) E8
(9) E9
(10) EA
(11) EB
(12) EC
(13) ED
ER12
Condition Received Command
Without alarm option
Without HB option
D2 (AH/AL) read command
E6 (Set value of AH) write command
E7 (Set value of AL) write command
D3 (CT/HB) read command
E8 (Set value of HB) write command
D4 (Set value of SB) read command
E9 (Set value of SB) write command
Without SB option
OFF
+
000.0
or
000.0
@
40H
Address No.
Text Data
:
3AH
BCC
CR
0DH
Higher
position
Lower
position
Higher
position
Lower
position
Received
data
Transmitted
data
D1
D1
STBY
,,,,,,,,
MAN AH AL AT SB
0 (30H) or 1 (31H)
PV
value
SV
value
Output
value
Received
data
Transmitted
data
D2
D2
,
Set value of AH Set value of AL
Received
data
Transmitted
data
D3
D3
,
CT current value Set value of HB
Received
data
Transmitted
data
D4
D4
Set value of SB
Received
data
Transmitted
data
D5
D5
,,,
P value I value D value
SF value
Received
data
Transmitted
data
D8
D8
,
PV bias PV filter
Received
data
Transmitted
data
D6
D6
Hysteresis
Received
data
Transmitted
data
D7
D7
Set value of MR
Received
data
Transmitted
data
D9
D9
Proportional cycle
time
Received
data
Transmitted
data
DA
DA
,
Lower limit output
limiter value
Higher limit output
limiter value
Received
data
Transmitted
data
DB
DB
Soft start time
Received
data
Transmitted
data
DC
DC
,
C_MD
Delay time
E1
SV value
E2
Control output value (OUT)
E3
STBY
STBY : 1 (31H)
EXEC : 0 (30H)
E4
MAN
MAN : 1 (31H)
AUTO : 0 (30H)
E5
AT
AT-ON : 1 (31H)
AT-OFF : 0 (30H)
E6
Set value of AH
E7
Set value of AL
E8
Set value of HB
E9
Set value of SB
EA
P (proportional band) value
EB
I (integral time) value
EC
D (derivative time) value
ED
SF (target value function) value
- 15 -
(14) EE
(15) EF
(16) F1
(17) F2
(18) F3
(19) F4
(20) F5
(21) F6
(22) F7
8. Specifications
Display
Digital display: Measured value (PV)/7-segment green
LED 4 digits
Set value (SV) /7-segment orange
LED 4 digits
Parameter display: 7-segment LED for PV and SV
Action display: Green LEDs for 5 points of output
(OUT), auto tuning (AT), operating
mode (STBY), remote (COM) and
manual output (MAN). Red LEDs for
2 points of alarm (AH, AL/HB).
Display accuracy: ±(0.3% FS+1 digit) excluding cold
junction temperature compensation
accuracy in the case of the
thermocouple input.
±5% FS for temperatures below 400°C
(750 °F) of thermocouple B.
Display accuracy range: 23±5 °C (18~28 °C)
Display resolution: Depends on measuring range (0.001,
0.01, 0.1, 1)
• Measured display range: -10~110% (-210~680 °C for -200~
600 °C of R.T.D. input)
Setting
Setting: By 5 front key switches
Setting range: Same as measuring range.
Input
Type of input : Multiple input of Thermocouple,
R.T.D., Voltage (mV), or Voltage (V),
or Current 4~20mA DC by code
selection
Thermocouple: B, R, S, K, E, J, T, N, {U, L (DIN
43710)} Refer to Measuring range
code table.
External resistance: 100 max.
Input impedance: 500k min.
Burnout: Standard feature (up scale)
Cold junction
temperature
compensation accuracy: ±2°C (°F) (5~45 °C)
±5 °C to the negative side of
measuring range in case of T and U
input, though.
R.T.D: JIS Pt100 / JPt100 3-wire type
Amperage: Approx. 0.25mA
Lead wire tolerable
resistance: 5 max. / wire (The 3 lead wires
should have same resistance.)
Voltage : 0~10, 10~50, 0~100mV DC or 0~1,
1~5, 0~10V DC
Input impedance: 500k min.
Current: 4~20mA DC
Receiving impedance: 250
Input scaling function: Scaling possible for voltage (mV, V)
or current (mA) input.
Scaling range: -1999~9999 counts.
Span: 100~5000 counts
Position of decimal
point: None, 0.0, 0.00, 0.000
Sampling cycle: 0.5 sec.
PV bias range: ± 200 unit
PV filter: 0~100 sec. (0=without filter)
Control
Control mode: Auto tuning PID/ ON-OFF control
Proportional band (P): Off, 0.1~999.9% FS (Off setting: On-
Off action)
Integral time (I): Off, 1~6000 sec. (Off setting: P-PD
action)
•Derivative time (D): Off, 1~3600 sec. (Off setting: P-PI
action)
Manual reset (MR): -50.0~50.0% (Valid when P OFF
and I=OFF)
Output limiter: Lower limit limiter 0~99%, Higher
limit limiter 1~100% (Priority given to
lower limit limiter)
Soft start of output: Off, 1~100 sec.
ON/OFF hysteresis: 1~999 units
Proportional cycle: 1~120 sec. (Factory-set value: 30 sec.
for contact output and 3 sec. for SSR
drive voltage output.)
Control output
characteristics: RA / DA selectable (set to RA when
shipped)
Set value function (SF) : Off (Off = 0.00) and 0.01~1.00
Control Output
Contact output: 240V AC 2.5A / resistive load: 1.5A /
inductive load
Current output : 4~20mA DC / load resistance: 600
max.
SSR drive voltage
output : 15±3V DC (with load resistance at
1.5k) /load current: 20mA maximum
Voltage output : 0~10V DC /
load current: 2mA maximum
Manual Control
Output setting range: 0~100% (setting resolution: 1%) but
within range set by higher/lower
output limiters.
Auto/manual switching: Balanceless bumpless. Within
proportional band range.
Communication (Optional)
Signal level: EIA standards, conforming with RS-
422A and RS-485.
Communication system: RS-422A 4-wire half duplex multi-
drop system. RS-485 2-wire half
duplex multi-drop (bus) system.
Synchronous system: Start-stop synchronous system.
Data format: Select data format of communication
from 7b_E (data bit length: 7bits,
parity: even, stop bit: 1) or 8b_n
(data bit length: 8bits, parity: none,
stop bit: 1)
EE
DF (hysteresis) value
EF
MR (manual reset) value
F1
PV bias value
F2
PV filter value
F3
Proportional cycle time
F4
Lower limit output limiter value
F5
Higher limit output limiter value
F6
Soft start time
E7
C_MD
C MD: Communication mode
Remote: 1 (31H)
Local: 0 (30H)
- 16 -
Communication address:Machine numbers are set in a range
from 0 to 99.
Communication rate: 1200, 2400, 4800 and 9600 bps.
Communication delay: To be set in a range from 0 to 255
(Setting possible only in the case of
RS-485.)
Communication
distance: RS-422A maximum 1200m
(depending on conditions)
RS-485 maximum 500m
(depending on conditions)
Transmission procedure:No procedure.
Communication code: Conforming with ASCII codes.
Control signal: Not used.
Error detection: Vertical parity (even parity) checking.
BCC (block check character)
checking.
Connectable number
of apparatuses: Possible to connect 100 units
maximum (including the host,
depending on conditions)
Alarm Output (Optimal)
Number of alarm points: 2 (AH and AL/HB, both for normal
open and common)
Alarm Type: Selectable from the following 9
combinations.
(5 through 8 are selectable only when
apparatus has heater break alarm
function.)
0. Not assigned
1. Higher limit deviation value + lower limit deviation value
without inhibit action
2. Higher limit absolute value + lower limit absolute value
without inhibit action
3. Higher limit deviation value + lower limit deviation value
with inhibit action
4. Higher limit absolute value + lower limit absolute value with
inhibit action
5. Higher limit deviation value without inhibit action + heater
break
6. Higher limit absolute value without inhibit action + heater
break
7. Higher limit deviation value with inhibit action + heater
break
8. Higher limit absolute value with inhibit action + heater break
Alarm setting range: Higher limit and lower limit absolute
value alarms: Within full scale of
measuring range
Deviation value: Higher limit: 0~2000 unit
Lower limit: -1999~0 unit
Alarm action: On-Off action
•Alarm action hysteresis: Fixed to 0.2% of the measuring range
Alarm output / rating: Contact 1a (common) / 240V AC 1.5A
(resistive load)
Heater Break Alarm (option)
This function can be added if the instrument has an alarm option
and the control output is the contact type or the SSR drive voltage
type.
Alarm action: Heater amperage detected by
externally attached CT. (except 0~5V
DC input)
Alarm output On upon detection of
heater break while control output is
On.
Current setting range: Off, 0.1~50.0A (Alarm action stops
when Off is set.) or, Off, 1~500A
(when 0~5 V DC for CT input is
selected)
Setting resolution: 0.1A or 1A
Amperage display: 0.0~55.0A or 0~550A
Display accuracy: 5% FS (when sine wave is 50 Hz) or
1% FS (in case of 0~5 V DC input)
Minimum time for
action confirmation: On time: 500 msec.
Alarm holding: Selectable between Lock (holding)
and Real (no holding)
• Sampling cycle: 2 sec.
Set value Bias (option)
• Setting range: -1999~2000 unit
• Setting resolution: Same as display resolution
• Action input: Non-voltage contact (bias in action
when SB terminal is closed)
Others
•Data storage: By non-volatile memory (EEPROM)
Isolation: Input, control output, communication
and alarm output circuits are isolated
from each other.
Input, set value bias and CT input
circuits are not isolated from each
other.
Ambient conditions for use
Temperature/humidity
ranges: -10~50 °C and below 90%RH (on the
condition that there is no dew
condensation)
Height: 2000 m above sea level or lower
Installation category: II
Degree of pollution: 2
Supply voltage/
frequency: 100-260V AC±10% (50 / 60 Hz)
Power consumption: 12 VA max.
Insulation resistance: Between input / output terminal and
power supply terminal:
500V DC 20 M minimum
Between input / output terminal and
protective conductor terminal:
500V DC 20 M minimum
Dielectric strength: 1 min. at 2300V AC between input /
output terminal and power supply
terminal
1 min. at 1500V AC between power
supply terminal and protective
conductor terminal
Protective structure: Only front panel has simple dust-proof
and drip-proof structure
Material : PPO resin molding (equivalent to
UL94V-1)
External dimensions
CN154, CN155:: H96 × W96 × D110
(panel depth: 100)mm
CN158, CN159:: H96 × W48 × D110
(panel depth: 100)mm
Mounting: Push-in panel (one-touch mount)
Panel thickness: 1.0~3.5 mm
Panel cutout
CN154, CN155:: H92 × W92mm
CN158, CN159 : H92 × W45mm
Weight
CN154, CN155: Approx. 400 g
CN158, CN159: Approx. 300 g
The contents of this manual are subject to change without notice.
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Omega CN154 User manual

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