Ricoh PU3040 Field Service Manual

Punch Unit PU3040

Machine Code: D716

Field Service Manual

July, 2014

Subject to change

Revision Lists

Version Details

1.00 - Initial release of this document

Created this manual for D146 series.

1.10 All Revised all sections according to the release

of D197 series

Read This First > Safety and Symbols Revised some icons.

Changed some parts name.

Replacement and Adjustment >

Punch Unit

Changed pictures for Step 2, 4, 5, 6, and 7.

Modified Step 3.

Replacement and Adjustment >

Controller Board Changed the picture for Step 3.

Replacement and Adjustment >

Punch Unit Home Position Sensor Modified Step 4.

Replacement and Adjustment >

Punch Motor Changed the picture for Step 4.

Replacement and Adjustment >

Punch Unit Pulse Detection Sensor

Modified items need to be removed in Step

2.

Replacement and Adjustment >

Horizontal Registration Movement

Unit Home Position Sensor

Changed the pictures for Step 2 and Step 3.

Replacement and Adjustment >

Horizontal Registration Movement

Unit Motor

Modified the procedure.

Replacement and Adjustment >

Horizontal Registration Detection

Unit Home Position Sensor

Modified the Note for Step 4.

Changed the picture for Step 6.

1

Version Details

Replacement and Adjustment >

Horizontal Registration Detection

Unit Motor Changed the picture for Step 2.

Replacement and Adjustment >

Punch Hopper Full Sensor

Replacement and Adjustment >

Horizontal Registration Sensor Changed the picture for Step 3.

2

Safety and Symbols

This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations

are as follows:

Clip ring

Screw

Connector

Clamp

SEF Short Edge Feed

LEF Long Edge Feed

[A] Short Edge Feed (SEF)

[B] Long Edge Feed (LEF)

Trademarks

Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation in the

United States and /or other countries.

PostScript® is a registered trademark of Adobe Systems, Incorporated.

PCL® is a registered trademark of Hewlett-Packard Company.

Ethernet® is a registered trademark of Xerox Corporation.

PowerPC® is a registered trademark of International Business Machines Corporation.

Other product names used herein are for identification purposes only and may be trademarks of their

respective companies. We disclaim any and all rights involved with those marks.

3

TABLE OF CONTENTS

Revision Lists........................................................................................................................................................1

Safety and Symbols............................................................................................................................................3

Trademarks.....................................................................................................................................................3

1. Replacement and Adjustment

Punch Unit............................................................................................................................................................5

Controller Board.................................................................................................................................................8

Punch Unit Home Position Sensor......................................................................................................................9

Punch Motor.....................................................................................................................................................11

Punch Unit Pulse Detection Sensor..................................................................................................................12

Horizontal Registration Movement Unit Home Position Sensor...................................................................13

Horizontal Registration Movement Unit Motor..............................................................................................14

Punch Unit.........................................................................................................................................................16

Horizontal Registration Detection Unit Home Position Sensor.....................................................................18

Horizontal Registration Detection Unit Motor................................................................................................21

Punch Hopper Full Sensor...............................................................................................................................22

Horizontal Registration Sensor........................................................................................................................23

4

1. Replacement and Adjustment

Punch Unit

1. Open the front cover [A].

2. Left upper cover [A] ( ×1).

5

3. Left rear cover [A] ( ×2, hook×1).

4. Interface cable [A].

5. Inner finisher [A] ( ×1).

1. Replacement and Adjustment

6

6. Hopper [A].

7. Punch unit front cover [A] ( ×1).

8. Punch unit [A] ( ×1).

Punch Unit

7

Controller Board

1. Punch unit (page 5).

2. Invert the punch unit, and remove the control plate cover [A].

Release the claw in the blue circle, lift it in the direction of the blue arrow, and remove.

3. Controller board [A] ( ×2, ×7).

1. Replacement and Adjustment

8

Punch Unit Home Position Sensor

1. Punch unit (page 5).

2. Upper front cover [A] ( ×1).

3. Push the punch unit [A].

Punch Unit Home Position Sensor

9

4. Punch unit home position sensor [A] ( ×1).

1. Replacement and Adjustment

10

Punch Motor

1. Upper front cover (page 9).

2. Punch motor unit [A] ( ×2, ×2, ×3).

3. Punch motor [A] ( ×2).

Punch Motor

11

Punch Unit Pulse Detection Sensor

1. Upper front cover (page 9).

2. Punch unit pulse detection sensor [A] ( ×1, ×1).

1. Replacement and Adjustment

12

Horizontal Registration Movement Unit Home

Position Sensor

1. Punch Unit (page 5).

2. Horizontal registration movement unit home position sensor unit [A] ( ×1, ×1).

3. Horizontal registration movement unit home position sensor [A].

Horizontal Registration Movement Unit Home Position Sensor

13

Horizontal Registration Movement Unit Motor

1. Upper front cover (page 9).

2. Pull the bracket forward [A] ( x2).

3. Release the two clamps ( x2).

1. Replacement and Adjustment

14

4. Bracket with the horizontal registration movement unit motor ( x3, x2).

5. Horizontal registration movement unit motor [A] ( x2, Timing belt x1).

Horizontal Registration Movement Unit Motor

15

Punch Unit

1. Upper front cover (page 9).

2. Upper cover [A] ( ×2).

3. Horizontal registration movement unit motor unit (page 14).

4. Upper entrance guide plate [A] ( ×3).

• To prevent it from falling out, press the moving parts [A] of the detached upper inlet guide

plate into the groove in the blue circle.

1. Replacement and Adjustment

16

• During attachment, attach while bringing moving parts close to the left-hand side.

5. Punch unit [A] ( ×1, ×3, ×7).

Punch Unit

17

Horizontal Registration Detection Unit Home

Position Sensor

1. Upper cover (page 16).

2. Upper entrance guide plate (page 16).

3. Spring [A], Bracket[B] ( ×1).

1. Replacement and Adjustment

18

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Ricoh PU3040 Field Service Manual

Ricoh PU3040 Field Service Manual

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