EDWARDS 5540MP and 5542RPU Installation guide

Brand: EDWARDS

Model: 5540MP and 5542RPU

Category: Musical Equipment

Type: Installation guide

5540MP-24Y6 and 5542RPU

Adaptatone Installation Sheet

Description

The Edwards Adaptatone Millennium Paging System is for use with the

Adaptatone 5532B, 5532M, and 5545B Series Speaker-Amplifiers and

5536M standalone signal appliances, and is intended for industrial

applications where voice messages and other audio output are

desired.

The 5542RPU Remote Paging Unit is UL and cUL listed as an Audible

Signal Appliance Accessory for nonhazardous locations. The

5540MP-24Y6 Tone Generator with Pager Interface is UL and cUL

Listed as an Audible Signal Appliance for use in the hazardous

locations shown in Table 4.

See Table 3 for models and accessories.

The 5542RPU is powered by the 5540MP-24Y6. The paging

voice/signal is input to the Remote Page Unit via either an audio pair

or the 5542MIC series microphone. The 5540MP-24Y6 operates from

local power. It accommodates up to three normally-open contacts on

its inputs. The tone that sounds in response to an active input is

determined by setting miniature programming switches inside the unit.

Table 2 has switch settings for setting tones.

Three tones may be programmed into the Tone Generator with Pager

at any time. The tones operate on a pyramid-type priority system with

input from the Remote Page Unit having priority over all three tones.

The tone programmed on SW2 overrides the tones programmed on

SW3 and SW4. Likewise, the tone on SW3 overrides the tone

programmed on SW4. The tone programmed on SW4 has the lowest

priority and cannot override any other programmed tone.

This equipment is suitable for use in Class I, Division 2, Groups A, B,

C, and D; Class II, Division 2, Groups F and G; and Class III

hazardous locations or nonhazardous locations.

Installation

The 5540MP-24Y6 may be mounted on any flat surface or may be

used as a freestanding unit mounted on a rigid pipe. The Adaptatone

must be installed in accordance with the latest edition of the National

Electrical Code or other regulations applicable to the country and

locality of installation and by a trained and qualified electrician.

WARNINGS

• Explosion hazard. Do not disconnect equipment unless power has

been removed or the area is known to be nonhazardous.

• Explosion hazard. Substitution of any components may impair

suitability for Class I, Division 2.

• To prevent fire, shock and component damage, no work, including

circuit board removal, should be performed while the circuit is

energized.

• High voltage is present when the product is energized.

• High volume may cause harm to personnel in close proximity.

• To ensure integrity of the enclosure: Ensure that the cover gasket,

P/N P-007549-0069, is adhered into the groove on the cover

perimeter before replacing the signal box cover.

• Ensure that the four collar gaskets, P/N P-041930-0362, are in

place on each cover screw before securing the signal box cover.

• When securing the cover, start the screws by hand, making sure

that they are threaded into the tapped holes in the housing bosses

before securing them with a screwdriver. Torque signal box cover

screws to a minimum of 20 in-lbs. This ensures the required tight

fit.

Notes

• The increased resistance due to long wire runs needs to be

accounted for in sizing wire. See Table 1.

• Any kind of service or maintenance performed while unit is

energized will void the warranty.

To install the Adaptatone:

1. Mount the 5540MP-Y6 as shown in Figure 1.

Flat surface mounting: Secure the unit to the mounting surface

using the four mounting holes in the mounting plate on the rear of

the box. Use the #10 × 3 in. (76 mm) wood screws (furnished

loose) or other hardware (not supplied) suitable for the mounting

surface.

Rigid pipe mounting: Loosen the four cover screws from the

signal box and lift off the signal box cover.

Note: The cover screws are captive. Do not remove them from the

cover.

Remove the center knockout in the lower wall of the box and

mount the box on a 1/2 in. conduit pipe using a suitable connector.

2. Wire in accordance with the instructions in “Wiring” on page 2.

3. Refer to Figure 3 and Table 2 and select the desired tones. On the

tone generator, set the miniature programming switches on the

input board.

For input connected to IN2, set on SW2; IN3, set on SW3; and

IN4, set on SW4, in order of priority desired.

4. Adjust the volume level of the 5540MP-24Y6, if desired, by turning

the potentiometer located on the main board (Figure 3).

5. Mount the 5542RPU remote paging units as shown in Figure 2.

6. Adjust the volume level for external audio and/or page on the

5542RPU, if desired, by turning the appropriate potentiometer

(Figure 4).

7. Tightly secure the signal box cover using the four retained cover

screws.

8. Torque the 5540MP-24Y6 signal box cover screws to a minimum

of 20 in-lbs.

9. Verify operability.

2 / 8 P/N 3100274-EN • REV 07 • ISS 16JAN15

Figure 1: Mounting the 5540MP-24Y6

(1) #10 × 3 screws or other hardware suitable for the mounting

surface (4X)

(2) Signal box

(3) Cover screws (4X)

(4) Collar gaskets (4X)

(5) Raceway and connections (not supplied) to the 1/2 in. knockout

hole

Figure 2: Mounting the 5542RPU

(1) 5542RPU remote paging unit

(2) Back box, not supplied

(3) Microphone jack

(4) #6-32 × 5/8 mounting screws (4X)

Wiring

WARNINGS

• To prevent fire and shock, wire the Adaptatone only as described

on this installation sheet.

• When wiring units with replaceable fuses, ensure that an adequate

switch, suitable for the location, is provided to remove power from

the fuse. Remove power before servicing the fuse.

To wire the Adaptatone:

1. Install the wires through a knockout hole in the bottom of the box

from a raceway that is, with its connections to the 1/2 in. conduit

knockout hole, approved for the same degree of protection and

enclosure type needed by the application. Use the provided plastic

cable ties, on the barrier to the electronics, to separate incoming

power leads from signal and tone initiating leads, per NEC

(Figure 5).

2. Wire the 5540MP-24Y6 as follows referring to Figure 3 and

Figure 5.

a. Connect green and yellow striped earth-ground wires to earth-

ground and to braid or drain of audio cable in step b.

b. See Figure 6 through Figure 11. Connect audio output from

the main board of the 5540MP-24Y6 to the AUD terminals of a

5532M or 5536M series speaker-amplifier or to the Tone In

terminals 9 and 10 of a 5532B series, or to leads 4 and 5 of

5545B series, positive (+) to positive (+) and negative (−) to

negative (−). Use shielded cable, within an approved raceway

for the location, and connect braid or drain to earth ground

lead of 5540MP-24Y6.

Up to a total of 2,500 of a combination of 5532B, 5532M,

5545B, or 5536M series units can be connected in parallel to

the 5540MP-24Y6.

Note: This quantity may be less for long runs of wiring unless

wiring is sized accordingly.

Use of an optional MR-201/C relay is shown in Figure 10.

c. See Table 1 to calculate number of 5542RPU remote paging

units allowed. Refer to Figure 5, Figure 9, and Figure 10, and

then wire the 5540MP-24Y6 to terminal blocks TB1 and TB2

on the 5542RPUs as required.

d. Connect incoming power to wire leads using a butt splice or

other method listed, certified, or otherwise approved by the

local authority having jurisdiction. Leads are black for line and

white for neutral.

e. Optional. Connect an external 24 VDC battery (not supplied) in

series with the separate diode assembly P/N 2600010

(supplied) to TB1 terminals 3 and 4 on the main board as

shown in Figure 6 and marked on the diode assembly.

Note: Terminal Block TB1 can be unplugged from the main

board to complete the wiring as shown in Figure 6.

Maintenance and testing

WARNING: To prevent fire, shock, and component damage, no work,

including circuit board removal, should be performed while the circuit is

energized.

Note: Any kind of service or maintenance performed while unit is

energized will void the warranty.

Examine the unit semi-annually for accumulation of dirt. Clean if

necessary.

The Adaptatone should be tested annually or as required by the

authority having jurisdiction to ensure continuous service.

Figure 3: 5540MP-24Y6 PC board location

(1) Terminal block TB1

(2) Potentiometer for volume adjustment (on input board slot)

(3) Input board

(4) Processor board

(5) Pager interface board

(6) Audio output

(1)

(2)

(3)

(4)

(5)

(1)

(2)

(3)

(4)

(1)

(2)

(4)

(5)

(6)

(3)

P/N 3100274-EN • REV 07 • ISS 16JAN15 3 / 8

Figure 4: 5542RPU PC board configuration

(1) Potentiometer for external audio adjustment

(2) Potentiometer for page volume adjustment

Figure 5: Wiring the 5540MP-24Y6 tone generator

(1) Power and earth-ground leads, black and white or black for power;

yellow striped green for earth-ground.

(2) Plastic cable ties (provided). Use these to separate power leads

from signal and tone initiating leads.

(3) Audio output wiring to be connected to the Audio Coupler Board of

a 5532M. Two-wire, shielded cable with braid or drain connected

to earth ground lead of 5540. Up to 2,500 5532M series units can

be connected in parallel to a single 5540M series unit.

(4) Signal/tone initiating leads to be connected to the input board.

Figure 6: Wiring to 5540MP-24Y6 terminal blocks

(1) Main board

(2) Audio output terminals, outer terminals

(3) Terminal block TB-1

(4) Wiring is factory installed to internal power supply

(5) To optional 24 VDC battery backup

(6) Diode assembly P/N 2600010

Figure 7: Wiring audio output of 5540MP-24Y6 to a 5532M series

speaker-amplifier audio coupler board

(1) Power supervision (where applicable)

(2) Audio coupler board

(3) To other speaker-amplifier audio coupler boards

Figure 8: Wiring multiple dry relay contacts to 24V input board

(1) Input board terminals

Note: Consult Applications Engineering to determine compatibility with

versions of the Adaptatone product line previous to the Millennium.

AUDIO+

AUDIO-

EXT ADJ

PAGE ADJ

Pout Pin A- A+ Pq GND +VS

TB1

(1)

(2)

(1)

(2) (3)

(4)

(1)

(2)

(3)

(+)

(-)

(4)

(5)

(6)

AUD+

AUD-

5540MP-Y6

(1)

(2)

(3)

IN1 IN2 IN3 IN4 N +VS GND

(1)

4 / 8 P/N 3100274-EN • REV 07 • ISS 16JAN15

Figure 9: Connecting the 5540MP-24Y6 to a 5542RPU

(1)

To 5532 series speaker-amplifiers

or 5536 series stand-alone signal

(2)

Audio input

(3)

18 to 24 VDC output for activating

an optional MR-201/C relay

(4)

Pager interface board

(5)

Input board

(6)

5540MP-24Y6 tone generator with

pager interface

(7)

Priority wiring for use (optional)

when installing more than one

5542RPU

(8)

To lower priority 5542RPU (pin)

(9)

From higher priority 5542RPU

(pout)

(10)

Audio converted from telephone

system, such as from Bogen

telephone access module TAM-B

or Meridian analog tie line card

model NT8D15 or other audio

source

(11)

Initiating contact closure

(12)

5543RPU remote paging unit

(13)

To other remote paging units

Figure 10: Connecting the 5540MP-24Y6 to a 5542RPU with an optional MR201/C zone relay

(1)

From external audio source

(2)

To 5532 series speaker-

amplifier or

5536 series stand-alone signal

(3)

MR201/C zone relay

(4)

Audio input

(5)

18 to 24 VDC output for activating

an optional MR201/C relay

(6)

Pager interface board

(7)

Input board

(8)

5540MP-24Y6 tone generator with

pager interface

(9)

Priority wiring for use (optional)

with installing more than one

5542RPU

(10)

To lower priority 5542RPU (pin)

(11)

From higher priority 5542RPU

(pout)

(12)

Audio converted from telephone

system, such as from Bogen

telephone access module TAM-B

or Meridian analog tie line card

model NT8D15 or other audio

source

(13)

Initiating contact closure

(14)

5542RPU remote paging unit

5) To other remote paging units

AUD AUD

IN1 IN2 IN3 IN4 N +VS GND

CHASSIS

POUT

A-

A+

GND

+VS

AUD+

AUD-

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

(1) (2)

(3)

(4)

(5)

(9)

(10)

(11)

(12)

(13)

(14)

(15)

(6)

(7)

(8)

IN1 IN2 IN3 IN4 N +VS GND

AUD AUD

AUD+

AUD-

CHASSIS

POUT

A-

A+

GND

+VS

P/N 3100274-EN • REV 07 • ISS 16JAN15 5 / 8

Figure 11: Connecting to the 5532B Series Speaker-Amplifiers

(1)

To tone generator input board

(2)

To additional 5532 units, (2,500

max.)

(3)

To power source, black wire lead to

“hot” wire, green wire to earth

ground

(4)

In areas of high electrical noise,

use shielded audio cable

(5)

Speaker-amplifier 5532B-Y6 or

5532BHV-Y6

(6)

Power supply

(7)

Speaker-amplifier 5532B-AQ or

5532BHV-AQ

(8)

Potentiometer for volume

adjustment

(9)

Battery backup

(10)

24 to 36 VDC or 24 VAC

(11)

Potentiometer for volume

adjustment

(12)

Increase volume

(13)

Decrease volume

Table 1: RPU wire selection chart (in gauge wire)

No. of

units

Length of run in feet

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

3250

3500

30 26 24 24 22 22 22 22 20 20 20 18 18 18

26 24 22 20 20 18 18 18 18 16 16 16 16 16

24 22 20 18 18 18 16 16 16 14 14 14 14 12

24 20 18 18 16 16 16 14 14 14 12 12 12 12

22 20 18 16 16 14 14 14 12 12 12 12 12 10

22 18 18 16 14 14 12 12 12 12 12 10 10 10

20 18 16 14 14 12 12 12 10 10 10 10 10 10

20 16 14 14 12 12 10 10 10 10 10 10 10 10

Table 2: Tone programming

Switch positions

6 5 4 3 2 1 Description

Hex

No Tone

OFF

No tone

Ding

-Dong OFF OFF OFF OFF OFF ON Percussive pairs of 700 and 570 Hz tones, each

damped to 0

Warble

OFF

575 and 770 Hz alternately, 87 ms each

Siren

OFF OFF OFF OFF ON ON 600 to 1250 Hz up and down sweep in 8 s and

repeat

Stutter

OFF

Percussive 470 Hz, 83 ms on, 109 ms off

Slow Whoop

OFF

600 to 1250 Hz upward sweep in 4 s and repeat

Beep

OFF

470 Hz, 0.55 s on, 0.55 s off

Chime 1

OFF

700 Hz percussive repeat at 1 Hz

Fast Whoop

OFF

600 to 1250 Hz upward in 1 s and repeat

Hi/Lo

OFF

780 to 600 Hz alternately, 0.52 s each

Rapid Siren

OFF OFF ON OFF ON OFF 600 to 1250 Hz up and down sweep in 0.25 s and

repeat

Yeow

OFF OFF ON OFF ON ON 1250 to 600 Hz downward sweep in 1.6 s and

repeat

6 / 8 P/N 3100274-EN • REV 07 • ISS 16JAN15

Switch positions

6 5 4 3 2 1 Description

Hex

Horn

OFF

470 Hz continuous

Air Horn

OFF

370 Hz continuous

Dual Tone

OFF

470 to 500 Hz, 0.4 to 0.5 s cycle

Chime 2

OFF

575 Hz percussive repeat at 1 Hz

Westminster

OFF

Two measures, 411 Hz, 520 Hz, 407 Hz, 312 Hz

Three Blind Mice

OFF ON OFF OFF OFF ON Four measures, 787 Hz, 714 Hz, 625 Hz, 952 Hz,

333 Hz

Phasor

OFF ON OFF OFF ON OFF 416 to 625 Hz up and down sweep in 13 ms and

repeat

Telephone

OFF ON OFF OFF ON ON 570 and 770 Hz alternately, 50 ms each for 1.2 s,

1.5 s delay and repeat

Staircase

OFF ON OFF ON OFF OFF 440 to 2000 Hz up and down steps, 750 ms delay

and repeat

Tone Alert OFF ON OFF ON OFF ON 463 Hz, 641 Hz, and 896 Hz, 200 ms each, 1 s

delay and repeat

RESERVED

OFF

RESERVED

OFF

RESERVED

OFF

RESERVED

OFF

RESERVED

OFF

RESERVED

NFPA Whoop

OFF ON ON OFF ON ON Three 422 to 775 Hz upward sweeps, 850 ms each,

1 s delay and repeat

3 Pulse Horn [1]

OFF ON ON ON OFF OFF 470 Hz, 3 0.5 s pulses separated by 0.5 s followed

by 1.5 s delay and repeat

3 Pulse Air Horn [1]

OFF ON ON ON OFF ON 370 Hz, 3 0.5 s pulses separated by 0.5 s followed

by 1.5 s delay and repeat

3 Pulse Dual Tone [1]

OFF ON ON ON ON OFF 450 to 500 Hz, 0.4 to 0.5 s cycle, 3 0.5 s pulses

separated by 0.5 s followed by 1.5 s delay and

repeat

3 Pulse Chime 2 [1]

OFF ON ON ON ON ON 575 Hz, 3 0.5 s pulses separated by 0.5 s followed

by 1.5 s delay and repeat

European Police

OFF

969 Hz and 800 Hz alternately 0.250 s each

European Fire

OFF

982 Hz and 864 Hz downward sweep in 0.134 s

European Slow Whoop

ON OFF OFF OFF ON OFF 658 to 1312 Hz upward sweep in 3 s followed by

0.5 s delay and repeat

European General

ON OFF OFF OFF ON ON 1087 Hz for 0.5 s followed by 0.5 s delay and

repeat

European Toxic

OFF

982 Hz continuous

European Police 2

OFF

554 Hz and 440 Hz alternately, 0.8 s each

European Stutter

ON OFF OFF ON ON OFF 3876 Hz for 0.146 s followed by 0.102 s delay and

repeat

European Sweep

ON OFF OFF ON ON ON 1315 to 413 Hz downward sweep in 1.17 s and

repeat

Telephone 2

OFF

Alternate tones at 567 Hz and 326 Hz

Buzzer

OFF

1315 Hz and 746 Hz alternating for 0.003 s each

Genesis Horn Cont

OFF

Continuous Genesis horn

Genesis Horn Temp

OFF

Temporal Genesis horn

Warning 1

OFF

1207 Hz and 493 Hz, alternately 0.002 s each

Warning 2

OFF

2336 Hz and 493 Hz, alternately 0.005 s each

Warning 2 Beep

ON OFF ON ON ON OFF 0.500 s of 2336 Hz and 493 Hz each alternating for

0.005 s followed by 1 s delay

Caution

ON OFF ON ON ON ON 453 Hz for 0.040 s, 235 Hz for 0.020 s, 235 Hz for

0.160 s, 260 Hz for 0.050 s, 260 Hz for 0.1009 s,

235 Hz for 0.050 s

Multi

-tone ON ON OFF OFF OFF OFF 376, 357, 352, 382, 355, 375, 384, 375 and 364 Hz

alternately on for 0.050 s

Attention

ON ON OFF OFF OFF ON 2232, 4545, 3704, 2777, 4347, 3704, 2500 Hz

alternately on for 0.003 s

High Freq. Steady

Alert

ON ON OFF OFF ON OFF 2500 Hz continuous

High Freq. Fast Siren

OFF

2500 to 3048 Hz up and down sweep in 0.130 s

High Freq. Slow Siren

OFF

2500 to 3048 Hz up and down sweep in 0.500 s

DIN PFEER

ON ON OFF ON OFF ON Ramp downward from 1336 Hz to 522 Hz in 1.2 s

and repeat

NF S 32 001

OFF

584 Hz for 0.100 s and 461 Hz for 0.400 s

P/N 3100274-EN • REV 07 • ISS 16JAN15 7 / 8

Switch positions

6 5 4 3 2 1 Description

Hex

Ode to Joy

OFF

6.45 s of melody followed by 1 s delay and repeat

Twinkle Little Star

OFF

13.2 s of melody followed by 1 s delay and repeat

Dueling Banjos

OFF

10.84 s of melody followed by 1 s delay and repeat

La Cucaracha

OFF

7.10 s of melody followed by 1 s delay and repeat

Yellow Rose of TX

OFF

19.34 s of melody followed by 1 s delay and repeat

[1] Three-pulse tones are for evacuation use only.

Note: The use of evacuation signals on this product (which is not

specifically listed for fire alarm use) is subject to the approval of the

authority having jurisdiction.

Table 3: Models and accessories

Number

Description Use

5540MP

-24Y6 Tone Generator with Pager Interface Preamplifies paged audio signal from, and serves as power source for, 5542RPU

Series.

Outputs the following:

a. Either

• Audio signal, preamplified from 5542RPU or 5542RPU-M

— or —

• Tone signal that is internally generated

To a maximum quantity 2,500 total combination of 5532B, 5532BHV, 5532M,

5532MHV, 5536M or 5545B series products

b. 18 to 24 VDC, intended to energize an MR-201/C relay when the

5540MP-24Y6 is preamplifying an audio signal (page) coming from a

5542RPU Series unit

Enclosure: Outdoor, Type 3R

Hazardous Locations:

• Class I, Division 2, Groups A, B, C, or D, Operating Temperature Code T4

(135°C)

• Class II, Division 2, Groups F and G, Operating Temperature Code T5

(100°C)

• Class III, Operating Temperature Code T5 (100°C)

5542RPU

Remote Paging Unit (no microphone) Sends audio page to, and is powered by, 5540MP-24Y6.

5542RPU

-M 5542RPU Remote Paging Unit with

5542MIC-H Hand Held Microphone

Input received from any of the following:

• Microphone input from 5542MIC series microphone

• Audio pair signal source (microphone may be omitted)

Quantities can be used with priority wiring to one 5540MP-24Y6, max. number

determined by Table 1

Enclosure:

• Indoor rated when flush wall mounted in double gang box

• Outdoor, Type 3R when mounted with 5542WPK

5542MIC

-H Microphone, hand held Optional. May be plugged into 5542RPU either permanently or as needed.

5542MIC

-D Microphone, desk Optional. May be plugged into 5542RPU either permanently or as needed.

5542WPK

Weatherproof Mounting Kit Optional. Intended for use with 5542RPU or 5542RPU-M to provide Type 3R

outdoor protection for the 5542RPU Series.

MR201/C

Relay Optional. Used to enable the audio output from the 5540MP-24Y6 to override

output from other sources to the same 5532B or 5532BHV series, 5532M or

5532MHV series, 5536M or 5536MHV series, and 5545B series products in the

system.

8 / 8 P/N 3100274-EN • REV 07 • ISS 16JAN15

Specifications

Weight

6 lb. (2.7 kg)

Hazardous locations [

Ambient temperature

Non

hazardous locations

Variable ambient temperature

−31 to +104° F (−35 to +40°C)

−40 to 151°F (−40 to 66°C)

] Hazardous locations and variable ambient conditions apply only

where UL listings are accepted.

Table 4: Hazardous locations

Model

Supply

wire

Location Temp.

code

5540MP

-24Y6 75°C Class 1, Div. 2, Groups A, B,

C, D

T4 (135°C)

Class II, Div. 2, Groups F, G

Class III

T5 (100°C)

Table 5: Power (5540MP-24Y6 with 5542RPU Series connected)

Component

Voltage Current

Standby

Tone on

Input board

24 VDC 6 mA 6 mA

Main power

125 VDC 0.10 A 0.21 A

250 VDC 0.02 A 0.10 A

120 VAC 50/60 Hz 0.10 A 0.32 A

240 VAC 50/60 Hz 0.10 A 0.20 A

Regulatory information

Ratings

ANSI/ISA 12.12.01

CAN/CSA C22.2 No. 14

CAN/CSA C22.2 No. 205

CAN/CSA C22.2 No. 213

UL 464

Contact information

For contact information, see www.edwardssignaling.com.

EDWARDS 5540MP and 5542RPU Installation guide

Brand: EDWARDS

Model: 5540MP and 5542RPU

Category: Musical Equipment

Type: Installation guide

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EDWARDS 5540MP and 5542RPU Installation guide

EDWARDS 5540MP and 5542RPU Installation guide

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