Contec CCB-SMC1 Owner's manual

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Contents of Package
Terminal strip (CCB-SMC1)
1
Instruction Manual
1
Preface
Thank you for purchasing the CCB-SMC1.
This product is an optional accessory to the SMC-2P(PCI) or SMC-4P(PCI) board to connect it easily
and correctly to external devices such as a motor driver unit, a limit sensor, and a power supply.
The CCB-SMC1 provides functions optimized for the characteristics of external devices, dramatically
reducing a man-hour for wiring.
Features
Connector for motor driver unit
Connects a motor driver unit to the CCB-SMC1.
Enables connection to the servo motor or stepping motor driver unit.
DB-37 connector which can be easily machined and manufactured.
Optimized in pin-signal assignment for easier connection to the controller connector of the motor
driver unit.
Jumpers
Used to switch wiring for optimization, depending on the I/O circuit of the motor driver unit.
Supports the line driver and open collector types of encoder.
Capable of easy switching between the external and internal power supplies depending on the
input circuit (resistor) of the motor driver unit.
Limit sensor connector
Consists of terminals to connect a limit sensor to the CCB-SMC1.
The terminals are screw types, enabling easy and secure connection of the limit sensor.
Each terminal (signal) is provided with a power supply, allowing the CCB-SMC1 to be connected
easily to a sensor which requires a power supply.
External power supply connector
Consists of terminals to supply power to the CCB-SMC1.
The POWER LED remains on while the CCB-SMC1 is powered, making it easy to check the
power-on/off state.
The terminals are screw types, enabling easy and secure connection of the power supply.
DIN rail mounting adapter
The DIN rail adapter "DIN-ADP1" is available as an option, which allows the CCB-SMC1 to be
mounted on a 35mm DIN rail.
CCB-SMC1 Instruction Manual
Connection Conversion Board
for SMC-P Series
System Configuration
Figure1. System Configuration
Stepping motor
Servo motor
Driver unit Conversion cable
DC power supply
Limit sensor
CCB-SMC1 PCB-96PS
SMC-2P(PCI)
SMC-4P(PCI)
DC
+12V~24V
CCB-SMC1 Connection Cable (Option)
The CCB-SMC1 is not bundled with a board connection cable. The maximum signal extensible distance
satisfying the signal specifications of the SMC-2P(PCI) or SMC-4P(PCI) is 3m. Purchase the
appropriate cable depending on the application, selected from among the optional cables listed below.
Shielded cables with 96-pin half-pitch connectors at both ends
PCB96PS-1.5 (1.5m)
PCB96PS-3 (3m)
Figure 4. Signal Assignment of CN10
1
+
2
-
External power input terminals
Note!
The Vcc terminal outputs power supplied at +12 to
+24V from CN10.
Figure 5. Signal Assignment of CN6 to CN9
1
Vcc
2
SIG
ORG
3
GND
4
Vcc
5
SIG
+LIM
6
GND
7
Vcc
8
SIG
-LIM
9
GND
Terminal-Signal Assignment of Each Connector
The pins and terminals of each connector are assigned to signals as illustrated below. For pin-signal
assignment of CN1, refer to the "Interface Connector Pin Assignment to Signals" section of the
documentation for the SMC-2P(PCI) or SMC-4P(PCI).
Figure 3. Signal Assignment of CN2 to CN5
On-board receptacle viewed from the plug side
ML-40S1BYF manufactured
by Satoh Parts or equivalent
Terminal connector
Connector
dimensions [mm]
5.6
11.1
15.8
3.2
7.62
14
6.2
Mating spade
terminal
Spade terminal
dimensions
[mm]
G3A manufactured by
Nippon Crimp Terminals or equivalent
Terminal screw : M3
Table 4. Specifications of Terminal Connectors (CN6-CN10)
Figure 2. Outside Dimensions of CCB-SMC1
230
727 81 81 277
[mm]
77 91
105
φ3.5
Specifications
Table 1. Major Specifications
Item
Operating conditions
Outside dimensions (mm)
Board weight
0-50ºC, 20-90% (No condensation allowed)
105.0 x 230.0 x 25.5
360g
Specification
Examples of Connection to Driver Unit
Shown below are examples of connection between the CCB-SMC1 and the driver unit. Note that these
examples show the connection at channel 0.
Jumper settings
Jumper settings
Figure 7. Example of Connection to Servo
Motor Driver Unit (
Σ
II Series)
S-ON (40)
+24V (47)
P-OT (42)
N-OT (43)
PAO (33)
*PAO (34)
PBO (35)
PCO (19)
CLR (15)
*CLR (14)
Motor driver unit
manufactured
by YASKAWA
ELECTRIC
CORPORATION
Σ
II Series
*SIGN (12)
ALM+ (31)
ALM- (32)
COIN+ (25)
COIN- (26)
S-RDY+ (29)
S-RDY- (30)
TGON- (28)
TGON+ (27)
ALO1 (37)
ALO2 (38)
ALO3 (39)
*PBO (36)
*PCO (20)
ALM-RST (44)
PLUS (7)
*PLUS (8)
SIGN (11)
OUT1- (CN2:16)
OUT2- (CN2:15)
OUT3- (CN2:14)
PCW+ (CN2:37)
DCCW+ (CN2:36)
IN2- (CN2: 9)
+LIM- (CN2: 2)
IN1+ (CN2:29)
A+ (CN2:32)
A- (CN2:13)
B+ (CN2:31)
B- (CN2:12)
Z+ (CN2:30)
Z- (CN2:11)
-LIM - (CN2: 1)
IN1- (CN2:10)
IN2+ (CN2:28)
OUT1+ (CN2:35)
OUT3+ (CN2:33)
PCW- (CN2:18)
DCCW- (CN2:17)
IN4- (CN2: 7)
IN3+ (CN2:27)
IN3- (CN2: 8)
IN4+ (CN2:26)
IN7+ (CN2:23)
IN5+ (CN2:25)
IN6+ (CN2:24)
Servo motor
EXTERNAL POWER+ (CN10:1)
EXTERNAL POWER- (CN10:2)
DC
+12~24V
-+
CCB-SMC1
ORG SIG (CN6: 2)
ORG GND (CN6: 3)
-LIM SIG (CN6: 8)
-LIM GND (CN6: 9)
+LIM SIG (CN6: 5)
+LIM GND(CN6: 6)
Figure 6. Example of Connection to Stepping
Motor Driver Unit (
α
STEP AS Series)
OUT1- (CN2:16)
OUT2- (CN2:15)
OUT3- (CN2:14)
PCW+ (CN2:37)
DCCW+ (CN2:36)
DC
+12~24V
Motor driver unit manufactured
by ORIENTAL MOTOR Co, Ltd.
α
STEP AS Series
-+
GND (2)
Vcc+5V (1)
EXTERNAL POWER+ (CN10: 1)
IN2- (CN2: 9)
ALARM+ (25)
EXTERNAL POWER- (CN10: 2)
IN1+ (CN2:29)
ALARM- (26)
END+ (29)
END- (30)
ASG+ (15)
ASG- (16)
BSG+ (13)
BSG- (14)
TIM+ (23)
TIM- (24)
C.OFF+ (33)
C.OFF- (34)
ACL+ (21)
ACL- (22)
CCW+ (9)
CW+ (11)
X10- (32)
X10+ (31)
CW- (12)
CCW- (10)
A+ (CN2:32)
A- (CN2:13)
B+ (CN2:31)
B- (CN2:12)
Z+ (CN2:30)
Z- (CN2:11)
IN1- (CN2:10)
IN2+ (CN2:28)
OUT1+ (CN2:35)
OUT2+(CN2:34)
OUT3+ (CN2:33)
PCW- (CN2:18)
DCCW- (CN2:17)
Stepping motor
CCB-SMC1
ORG SIG (CN6: 2)
ORG GND (CN6: 3)
-LIM SIG (CN6: 8)
-LIM GND (CN6: 9)
+LIM SIG (CN6: 5)
+LIM GND(CN6: 6)
Table 2. Specifications of Interface Connector (CN1)
On-board connector
Mating connector
96pin half-pitch male connector
PCR-E96RD (manufactured by HONDA TSUSHIN KOGYO CO., LTD.) or equivalent
96pin half-pitch female connector
PCR-E96FA (manufactured by HONDA TSUSHIN KOGYO CO., LTD.) or equivalent
On-board connector
Lock nut
Mating connector
37pin female D-type
DC-37ST-N (manufactured by Japan Aviation Electronics Industry, Limited) or equivalent
Screw size #4-40UNC GM-25HU (manufactured by HONDA TSUSHIN KOGYO CO., LTD.) or equivalent
37pin male D-type
DCSP-JB37PF (manufactured by Japan Aviation Electronics Industry, Limited),
747306-1 manufactured by AMP, etc.
Table 3. Specifications of Interface Connectors (CN2-CN5)
Negative-direction limit input
Positive-direction limit input
Origin input
Minus common (ground)
Minus common (ground)
Minus common (ground)
Minus common (ground)
Minus common (ground)
Minus common (ground)
Minus common (ground)
Phase Z-
Phase B-
Phase A-
General-purpose output 3/Counter clear
General-purpose output 2/Alarm clear
General-purpose output 1/Hold-off
Direction/CCW output
Pulse/CW output
Unconnected
Plus common (+12 to 24 V)
Plus common (+12 to 24 V)
Plus common (+12 to 24 V)
General-purpose input 7
General-purpose input 6
General-purpose input 5
General-purpose input 4/Negative-direction slow-down input
General-purpose input 3/Positive-direction slow-down input
General-purpose input 2/Positioning input
General-purpose input 1/Alarm input
Phase Z+
Phase B+
Phase A+
Plus common (+5 to 24 V)
Plus common (+5 to 24 V)
Plus common (+5 to 24 V)
Plus common (+5)
Plus common (+5)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
-LIM+
+LIM+
ORG+
IN7+
IN6+
IN5+
IN4+
IN3+
IN2+
IN1+
Z+
B+
A+
OUT3+
OUT2+
OUT1+
DCCW+
PCW+
-LIM-
+LIM-
ORG-
IN7-
IN6-
IN5-
IN4-
IN3-
IN2-
IN1-
Z-
B-
A-
OUT3-
OUT2-
OUT1-
DCCW-
PCW-
N.C.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Jumper No. Setting
JP1 to JP9 2-3 connection
JP37 to JP42 1-2 connection
Jumper No.
Setting
JP1 to JP9 1-2 connection
JP39 to JP42 1-2 connection
JP37, JP38 2-3 connection
CN1
CN2
CN3
CN4
CN5
CN6
CN7
CN8
CN9 CN10
CH0
CH1
CH2
CH3
JP37~JP60
123
JP49
JP52
1 2 3
OUT1
A
OUT2
JP50
JP53
1 2 3
B
OUT3
JP51
JP54
1 2 3
Z
JP19
JP20
JP21
1 2 3
A
JP22
JP23
JP24
1 2 3
B
JP25
JP26
JP27
1 2 3
Z
JP55
JP58
1 2 3
OUT1
A
OUT2
JP56
JP59
1 2 3
B
OUT3
JP57
JP60
1 2 3
Z
JP28
JP29
JP30
1 2 3
A
JP31
JP32
JP33
1 2 3
B
JP34
JP35
JP36
1 2 3
Z
JP37
JP40
1 2 3
OUT1
A
OUT2
JP38
JP41
1 2 3
B
OUT3
JP39
JP42
1 2 3
Z
JP7
JP8
JP9
1 2 3
Z
JP4
JP5
JP6
1 2 3
B
JP1
JP2
JP3
1 2 3
A
JP43
JP46
1 2 3
OUT1
A
OUT2
JP44
JP47
1 2 3
B
OUT3
JP45
JP48
1 2 3
Z
JP10
JP11
JP12
1 2 3
A
JP13
JP14
JP15
1 2 3
B
JP16
JP17
JP18
1 2 3
Z
JP1~JP36
123
POWER
DIN rail mounting hole
The CCB-SMC1 can be mounted on a DIN
rail by using the DIN rail mounting adapter
(DIN-ADP1) available as an option.
External power input connector (CN10)
This connector supplies power to the CCB-SMC1.
Use a supply voltage between 12 and 24 VDC.
When connecting an external power supply,
check the polarities of the terminals not to
connect the positive and negative sides.
External power indicator LED
This LED lets you check whether power has
been supplied to CN10.
SMC-2P(PCI)/SMC-4P(PCI) connector (CN1)
The connector connects the CCB-SMC1 to the
SMC-2P(PCI) or SMC-4P(PCI) board. For connection
to either board, use a cable in the PCB-96PS series.
Encoder input source selection jumpers (JP1 to JP36)
The signal outputs from the encoder on the motor driver unit are classified into two types: line driver
type and open collector type. The input circuit required is different between the two types. The
CCB-SMC1 can switch between the two input circuits using jumpers. To use the line driver type,
connect bits 1-2 of each jumper. To use the open collector type, connect bits 2-3 of the jumper. Note
that all of the jumpers for a signal in each channel must be set the same. See the following example
of setting the jumpers for phase A in channel 0.
Open collector type (A, B, Z)
See the "Voltage source selection jumpers" section.
(Connection examples)
Line driver type (A, B, Z)
CH0
CH1
CH2
CH3
JP 1
JP10
JP19
JP28
A
JP 2
JP11
JP20
JP29
JP 3
JP12
JP21
JP30
JP 4
JP13
JP22
JP31
B
JP 5
JP14
JP23
JP32
JP 6
JP15
JP24
JP33
JP 7
JP16
JP25
JP34
Z
JP 8
JP17
JP26
JP35
JP 9
JP18
JP27
JP36
Channel No.
Jumper No.
+
-
CCB-SMC1 External circuit
Voltage source selection jumpers (JP37 to JP60)
The supply voltage required for general-purpose output and encoder input signals can be
jumper-selected. Check the interface circuit of the driver unit before making the required settings.
The internal 5V power supply (+5V power supply in the PC) or the 12-24V external power supply
input to CN10 can be selected by setting the relevant jumper. To use the internal power supply, connect
bits 1-2 of the jumper. To use the external power supply, connects bits 2-3 of the jumper. See the
following examples of setting JP37 for OUT1 in channel 0.
Notes!
* Up to 1A can be supplied with the internal power supply used.
* To use an external power supply for encoder input signals, an externally inserted resistor
(designated as R) is required separately.
CH0
CH1
CH2
CH3
OUT1
JP37
JP43
JP49
JP55
OUT2
JP38
JP44
JP50
JP56
OUT3
JP39
JP45
JP51
JP57
A
JP40
JP46
JP52
JP58
B
JP41
JP47
JP53
JP59
Z
JP42
JP48
JP54
JP60
Channel No.
Jumper No.
(Connection examples)
1.General-purpose output signal (OUT1, OUT2, OUT3)
Jumper connection for using the internal 5V
power supply: 1-2
Jumper connection for using the external
12-24V power supply: 2-3
Jumper connection for using the external
12-24V power supply: 2-3
12V : R = 370~680
, 24V : R = 1.1~1.7k
2.Encoder input signal (A, B)
Jumper connection for using the internal 5V
power supply: 1-2
+
-
R(Ex.220Ω)
External circuit
+5V
CCB-SMC1
SIG+
SIG-
+
-
R(Ex.4.7kΩ)
External circuit
+12V~24V
CCB-SMC1
SIG+
SIG-
Jumper connection for using the external
12-24V power supply: 2-3
12V : R = 670~1280
,
24V : R = 2~3.4k
3. Encoder input signal (Z)
Jumper connection for using the internal 5V
power supply: 1-2
CCB-SMC1
+5V
220
+
-
External circuit
CCB-SMC1
+12V~24V
220
+
-
External circuit
R
CCB-SMC1
+12V~24V
510
+
-
External circuit
R
A-46-121
LZM8782
070525_rev3 [990916]
Line driver type Open collector type
JP1
JP2
JP3
123
JP1
JP2
JP3
123
CCB-SMC1
+5V
510
+
-
External circuit
Limit sensor connectors (CN6, CN7, CN8, CN9)
These connectors consist of terminals for connection with the positive-direction limit sensor,
negative-direction limit sensor and origin limit sensor.
If the sensor used requires power (12 to 24 VDC), the connector can supply power between Vcc
(positive side) and GND (negative side). Do not connect Vcc (positive side) to GND (negative side)
when making connections.
CH0
CH1
CH2
CH3
Positive-direction limit
CN6 - +LIM
CN7 - +LIM
CN8 - +LIM
CN9 - +LIM
Negative-direction limit
CN6 - -LIM
CN7 - -LIM
CN8 - -LIM
CN9 - -LIM
Origin limit
CN6 - ORG
CN7 - ORG
CN8 - ORG
CN9 - ORG
Channel No.
Connector No.
A power supply is required.
(Connection examples)
No power supply is required.
SIG
CCB-SMC1
Limit sensor
Vcc
+12V~24V
GND
3k
Limit sensor
SIG
CCB-SMC1
Vcc
+12V~24V
GND
3k
Main circuit
Use internal +5V
power supply
Use external 12-24V
power supply
JP37
123
JP37
123
Channel No.
CH0
CH1
CH2
CH3
Connector No.
CN2
CN3
CN4
CN5
Motor driver unit connectors (CN2, CN3, CN4, CN5)
Each of these connectors is connected to the control connector on the driver unit of the stepping motor
or servo motor. These connectors are positioned for optimized layout for easier connection to the
driver unit. You should prepare a conversion cable to connect the connector on the CCB-SMC1 to the
control connector on the driver unit. It will reduce a man-hour for wiring.
(Connection examples)
Pulse output circuit (PCW, DCCW)
R(Ex.220Ω)
CCB-SMC1
+
-
External circuit
+5V
General-purpose output circuit
See the "Voltage source selection jumpers" section.
Encoder input circuit
See the "Encoder input source selection jumpers" or "Voltage source selection jumpers" section.
General-purpose input circuit (IN1~IN7)
External circuitCCB-SMC1
+12V~24V
3k *
+
-
* 1.8k
only for IN2
Limit input circuit (+LIM, -LIM, ORG)
A power supply is required.
No power supply is required.
-
CCB-SMC1
Limit sensor
+
+12V~24V
GND
3k
Limit sensor
-
CCB-SMC1
+
+12V~24V
GND
3k
Main circuit
/