Hoshizaki IM-200BAC User manual

Brand: Hoshizaki

Model: IM-200BAC

Category: Ice cube makers

Type: User manual

Models

IM-200BAC

Modular Cuber

Instruction Manual

Issued: 5-16-2019

hoshizakiamerica.com

WARNING

Only qualied service technicians should install and service the appliance. To

obtain the name and phone number of your local Hoshizaki Certied Service

Representative, visit www.hoshizaki.com. No installation or service should be

undertaken until the technician has thoroughly read this Instruction Manual.

Likewise, the owner/manager should not proceed to operate the appliance until the

installer has instructed them on its proper operation. Failure to install, operate, and

maintain the appliance in accordance with this manual will adversely affect safety,

performance, component life, and warranty coverage and may result in costly water

damage. Proper installation is the responsibility of the installer. Product failure or

property damage due to improper installation is not covered under warranty.

Hoshizaki provides this manual primarily to assist qualied service technicians in the

installation, maintenance, and service of the appliance.

Should the reader have any questions or concerns which have not been satisfactorily

addressed, please call, send an e-mail message, or write to the Hoshizaki Technical

Support Department for assistance.

Phone: 1-800-233-1940; (770) 487-2331

Fax: 1-800-843-1056; (770) 487-3360

E-mail: techsuppor[email protected]

618 Highway 74 South

Peachtree City, GA 30269

Attn: Hoshizaki Technical Support Department

NOTE: To expedite assistance, all correspondence/communication MUST include the

following information:

• Model Number

• Serial Number

• Complete and detailed explanation of the problem.

CONTENTS

Important Safety Information ................................................................................................. 4

I. Specications ...................................................................................................................... 6

A. Electrical and Refrigerant Data ..................................................................................... 6

B. Dimensions/Connections .............................................................................................. 7

II. Installation and Operating Instructions .............................................................................. 8

A. Location ........................................................................................................................ 8

B. Checks Before Installation ............................................................................................. 9

C. How to Remove Panels ............................................................................................... 10

D. Setup ............................................................................................................................11

E. Electrical Connection .................................................................................................. 12

F. Water Supply and Drain Connections .......................................................................... 13

G. Final Checklist ............................................................................................................ 15

H. Startup ........................................................................................................................ 16

I. Display .......................................................................................................................... 17

III. Maintenance ................................................................................................................... 18

A. Maintenance Schedule ................................................................................................ 18

B. Cleaning and Sanitizing Instructions ........................................................................... 19

1. Cleaning Procedure ................................................................................................ 19

2. Sanitizing Procedure - Following Cleaning Procedure ........................................... 20

IV. Preparing the Appliance for Periods of Non-Use ............................................................ 22

V. Disposal ........................................................................................................................... 24

IMPORTANT

This manual should be read carefully before the appliance is installed and operated.

Read the warnings and guidelines contained in this manual carefully as they

provide essential information for the continued safe use and maintenance of the

appliance. Retain this manual for any further reference that may be necessary.

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could

result in death, serious injury, damage to the appliance, or damage to property.

WARNING Indicates a hazardous situation which could result in death or

serious injury.

NOTICE Indicates a situation which could result in damage to the

appliance or property.

IMPORTANT Indicates important information about the installation, use, and

care of the appliance.

WARNING

The appliance should be destined only to the use for which it has been expressly

conceived. Any other use should be considered improper and therefore dangerous.

The manufacturer cannot be held responsible for injury or damage resulting

from improper, incorrect, and unreasonable use. Failure to install, operate, and

maintain the appliance in accordance with this manual will adversely affect safety,

performance, component life, and warranty coverage and may result in costly water

damage.

To reduce the risk of death, electric shock, serious injury, or re, follow basic

precautions including the following:

• Only qualied service technicians should install and service the appliance.

• The appliance must be installed in accordance with applicable national, state, and

local codes and regulations.

• Electrical connection must be hard-wired and must meet national, state, and local

electrical code requirements. Failure to meet these code requirements could result

in death, electric shock, serious injury, re, or damage.

• The icemaker requires an independent power supply of proper capacity. See the

nameplate for electrical specications. Failure to use an independent power supply

of proper capacity can result in a tripped breaker, blown fuse, damage to existing

wiring, or component failure. This could lead to heat generation or re.

• THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker

could result in death or serious injury.

• Move the control switch to the "OFF" position and turn off the power supply before

servicing. Lockout/Tagout to prevent the power supply from being turned back on

inadvertently.

• To reduce the risk of electric shock, do not touch the control switch with damp

hands.

• Do not make any alterations to the appliance. Alterations could result in electric

shock, serious injury, re, or damage.

• The appliance is not intended for use by persons (including children) with reduced

physical, sensory, or mental capabilities, or lack of experience and knowledge,

unless they have been given supervision or instruction concerning use of the

appliance by a person responsible for their safety.

WARNING, continued

• Children should be properly supervised around the appliance.

• Do not climb, stand, or hang on the appliance or allow children or animals to do so.

Serious injury could occur or the appliance could be damaged.

• Do not use combustible spray or place volatile or ammable substances near the

appliance. They might catch re.

• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance

could cause harm to individuals or damage to the appliance.

NOTICE

• Follow the water supply, drain connection, and maintenance instructions carefully to

reduce the risk of costly water damage.

• In areas where water damage is a concern, install in a contained area with a oor

drain.

• Install the icemaker in a location that stays above freezing. Normal operating

ambient temperature must be within 45°F to 100°F (7°C to 38°C).

• Do not leave the icemaker on during extended periods of non-use, extended

absences, or in sub-freezing temperatures. To properly prepare the icemaker for

these occasions, follow the instructions in "IV. Preparing the Icemaker for Periods of

Non-Use."

• Do not place objects on top of the appliance.

• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in

the dispenser unit/ice storage bin.

I. Specications

A. Electrical and Refrigerant Data

The rating label and nameplate provide electrical and refrigerant data. The rating label

can be seen by removing the front panel. The nameplate is located on the rear panel.

For certication marks, see the nameplate.

We reserve the right to make changes in specications and design without prior notice.

1. IM-200BAC

Single Phase

Model Number IM-200BAC

AC Supply Voltage 115/60/1

Amperes 8.0 AMPS

Design Pressure HI-387PSI LO-203PSI

Refrigerant 404A 10.6 OZ.

B. Dimensions/Connections

Unit: mm [inches]

ADJUSTABLE LEGS

149

[ 5 - 7/8 ]

785

[ 30 - 7/8 ]

665

[ 26 - 1/8 ]

225

[ 8 - 7/8 ]

607

[ 23 - 7/8 ]

307

[ 12 - 1/8 ]

700

[ 27 - 1/2 ]

852

[ 33 - 1/2 ]

1004

[ 39 - 1/2 ]

314

[ 12 - 3/8 ]

600

[ 23 - 5/8 ]

[ 3 - 3/8 ]

230

[ 9 ]

185

[ 7 - 1/4 ]

POWER SUPPLY CORD

1.8 m [ 5 ft. 8 - 1/2 ] LONG

WATER INLET

1/2" FPT

[ 2 - 3/4 ]

[ 3 - 1/4 ]

WATER DRAIN

3/4" FPT

[ 3 - 5/8 ]

[ 7/8 ]

AIR OUT

AIR IN

II. Installation and Operating Instructions

WARNING

• The appliance must be installed in accordance with applicable national, state, and

local codes and regulations.

• Failure to install, operate, and maintain the appliance in accordance with this

manual will adversely affect safety, performance, component life, and warranty

coverage and may result in costly water damage.

• CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews

are securely in place after installation. Make sure that none have fallen into the

dispenser unit/ice storage bin.

A. Location

NOTICE

• The icemaker is not intended for outdoor use. Normal operating ambient

temperature must be within 45°F to 100°F (7°C to 38°C); Normal operating

water temperature must be within 45°F to 90°F (7°C to 32°C). Operation of the

icemaker, for extended periods, outside of these normal temperature ranges may

affect icemaker performance.

• The icemaker will not work at sub-freezing temperatures. To prevent damage

to the water supply line, drain the icemaker if the air temperature is going to go

below 32°F (0°C). See "IV. Preparing the Icemaker for Periods of Non-Use."

For best operating results:

• The appliance should not be located next to ovens, grills, or other high heat producing

equipment.

• In areas where water damage is a concern, install in a contained area with a oor drain.

• Minimum Clearance:

Left Side and Top Right Side

Rear

2" (5-cm) on Left Side and 0" on Top

5/8" (16-mm) on Left Side and 2" (5-cm) on Top

6" (15-cm) 2" (5-cm)

• The location must provide a rm and level foundation for the appliance.

B. Checks Before Installation

NOTICE

• Remove all shipping cartons, tape, and packing material. If any are left in the

appliance, it will not work properly.

• Remove the shipping tape holding the door and the bin control actuator.

• Visually inspect the exterior of the shipping container and immediately report any

damage to the carrier. Upon opening the container, any concealed damage should also

be immediately reported to the carrier.

• Remove the package containing the accessories.

• Remove the shipping carton, tape, and packing material. If any are left in the appliance,

it will not work properly.

• Remove the protective plastic lm from the panels. If the appliance is exposed to the

sun or to heat, remove the lm after the appliance cools.

• Check that refrigerant lines do not rub or touch lines or other surfaces, and that the fan

blade turns freely.

• Check that the compressor is snug on all mounting pads.

• See the nameplate on the right side panel and check that your voltage supplied

corresponds with the voltage specied on the nameplate.

Fig. 1

Screw

Front Sheet

Front Frame

Top Sheet

Top Insulation

Top Panel

Screw

Front Panel

C. How to Remove Panels

See Fig. 1

• Top Panel: Remove the screws and lift up.

• Top Insulation: Lift up.

• Top Sheet: Lift up.

• Front Panel: Remove the screw and pull towards you.

• Right Side Panel: Remove the screws (front and rear) and slide right slightly.

• Front Frame: Loosen the screws. Lift up and pull towards you.

• Front Sheet: Lift up and pull towards you.

D. Setup

NOTICE

• Do not place more than 33 lb. (15 kg) on the top panel.

• Do not use the frame to lift the appliance. Lift the appliance from the base.

• Handle the appliance carefully to avoid damaging the exterior.

1) Attach the ve adjustable legs provided to the bottom of the appliance.

2) Position the appliance in its permanent location.

3) Level the appliance from side-to-side and front-to-rear by adjusting the legs.

Fig. 3

Fig. 2

Max.

1/8" (3-mm)

[0.3°]

E. Electrical Connection

WARNING

• Electrical connection must meet national, state, and local electrical code

requirements. Failure to meet these code requirements could result in death,

electric shock, serious injury, re, or damage.

• The appliance requires an independent power supply of proper capacity. See

the nameplate for electrical specications. Failure to use an independent power

supply of proper capacity can result in a tripped breaker, blown fuse, damage to

existing wiring, or component failure. This could lead to heat generation or re.

• THE ICEMAKER MUST BE GROUNDED: The appliance is equipped with a

NEMA 5-15 three-prong grounding plug to reduce the risk of potential shock

hazards. It must be plugged into a properly grounded, independent 3-prong wall

outlet. If the outlet is a 2-prong outlet, it is your personal responsibility to have

a qualied electrician replace it with a properly grounded, independent 3-prong

wall outlet. Do not remove the ground prong from the plug and do not use an

adapter plug. Failure to properly ground the appliance could result in death or

serious injury.

• Do not use an extension cord.

• To reduce the risk of electric shock, do not touch the control switch or plug

with damp hands. Make sure the control switch is in the "OFF" position before

plugging in or unplugging the appliance.

• Do not use an appliance with a damaged power cord. The power cord should not

be altered, jerked, bundled, weighed down, pinched, or tangled. Such actions

could result in electric shock or re. To unplug the appliance, be sure to pull the

plug, not the cord, and do not jerk the cord.

• The GREEN ground wire in the factory-installed power cord is connected to the

appliance. If it becomes necessary to remove or replace the power cord, be sure

to connect the power cord’s ground wire to this screw upon reattachment.

• Usually an electrical permit and services of a licensed electrician are required.

• The maximum allowable voltage variation is ±10 percent of the nameplate rating.

F. Water Supply and Drain Connections

See Fig. 4

WARNING

Water supply and drain connections must be installed in accordance with applicable

national, state, and local regulations.

NOTICE

• Normal operating water temperature should be within 45°F to 90°F (7°C to

32°C). Operation of the appliance, for extended periods, outside of this normal

temperature range may affect appliance performance.

• Water supply pressure must be a minimum of 10 PSIG and a maximum of 113

PSIG. If the pressure exceeds 113 PSIG, the use of a pressure reducing valve is

required.

• To prevent damage to the appliance, do not operate the appliance when the water

supply is off, or if the pressure is below 10 PSIG. Do not run the appliance until

the proper water pressure is reached.

• External lters, strainers, or softeners may be required depending on water quality.

Contact your local Hoshizaki Certied Service Representative or local Hoshizaki

distributor for recommendations.

• A plumbing permit and services of a licensed plumber may be required in some areas.

• The icemaker drain line and water-cooled condenser drain line (if applicable) must be run

separately.

• Drain lines must have 1/4" fall per foot (2-cm per 1-m) on horizontal runs to get a good

ow. A vented tee connection is also required for proper ow.

• Drain lines should not be piped directly to the sewer system. An air gap of a minimum of

2vertical inches (5-cm) should be between the end of the drain pipes from the

icemaker/ice storage bin and water-cooled condenser (if applicable) and the oor drain.

1. Icemaker

Icemaker Water

Supply Inlet

Minimum Icemaker

Water Supply Line Size

Icemaker / Ice

Storage Bin

Drain Outlet

Minimum Icemaker

Drain Line Size

1/2" Female Pipe

Thread (FPT)

1/4" Nominal ID Copper

Water Tubing or Equivalent

3/4" Female Pipe

Thread (FPT)

3/4" Nominal ID Hard

Pipe or Equivalent

• An icemaker water supply line shut-off valve and drain valve must be installed.

• Be sure there is sufficient extra water supply line and drain line for the appliance to be

pulled out for service.

Icemaker Water Supply

Inlet 1/2" FPT

Icemaker / Ice Storage Bin

Drain Outlet 3/4" FPT

Fig. 4

To approved

oor drain

1/4" fall per foot

Shut-off ValveDrain Valve

Minimum 3/4" Nominal

ID Hard Pipe or

Equivalent

Minimum 1/4" Nominal ID

Copper Water Tubing or

Equivalent

Be sure there is sufficient

extra water supply line

and drain line for the

appliance to be pulled out

for service.

Separate piping to

approved drain. Leave a

2-inch (5-cm) vertical air

gap between the end of

each pipe and the drain.

Vent Tube

2-inch (5-cm)

air gap

Drain

Floor

G. Final Checklist

WARNING

CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews

are securely in place after installation. Make sure that none have fallen into the

dispenser unit/ice storage bin.

1) Is the appliance level?

2) Is the appliance in a site where the ambient temperature is within 45°F to 100°F (7°C to

38°C) and the water temperature within 45°F to 90°F (7°C to 32°C) all year around?

3) Have the minimum clearance requirements specied below been met?

Left Side and Top Right Side Rear

2" (5-cm) on Left Side and 0" on Top

5/8" (16-mm) on Left Side and 2" (5-cm) on Top

6" (15-cm) 2" (5-cm)

4) Have all shipping cartons, tape, and packing material been removed from the

appliance?

5) Have all electrical and water connections been made? Do electrical and water

connections meet applicable national, state, and local code and regulation

requirements?

6) Has the power supply voltage been checked or tested against the nameplate rating?

Is the power supply a properly grounded, independent 3-prong wall outlet?

7) Are the water supply and drain lines sized as specied? Are the water supply line

shut-off valve(s) and drain valve(s) installed? Has the water supply pressure been

checked to ensure a minimum of 10 PSIG and a maximum of 113 PSIG?

8) Is the compressor snug on all mounting pads? Have the refrigerant lines been checked

to make sure they do not rub or touch other lines or surfaces? Has the fan blade

(if applicable) been checked to make sure it turns freely?

9) Are all components, fasteners, and thumbscrews securely in place?

10) Has the end user been given the instruction manual, and instructed on how to operate

the appliance and the importance of the recommended periodic maintenance?

11) Has the end user been given the contact information of an authorized service agent?

12) Has the warranty card been lled out and forwarded to the factory for warranty

registration?

H. Startup

WARNING

All parts are factory-adjusted. Improper adjustments may adversely affect safety,

performance, component life, and warranty coverage.

NOTICE

• If the appliance is turned off, wait for at least 3 minutes before restarting the

appliance to prevent damage to the compressor.

• To prevent damage to the water pump, do not leave the control switch in the

"WASH" position for extended periods of time when the water tank is empty.

• At startup, conrm that all internal and external connections are free of leaks.

1) Open the door.

2) Clean the ice storage bin using a neutral cleaner. Rinse thoroughly after cleaning.

3) Close the door.

4) Open the water supply line shut-off valve.

5) Remove the front panel.

6) Make sure the control switch is in the "OFF" position. Plug the appliance into the

electrical outlet. WARNING! To reduce the risk of electric shock, do not touch the

control switch or plug with damp hands.

7) Move the control switch to the "ICE" position.

8) Replace the front panel in its correct position.

I. Display

1. Normal Operation

Display for normal operation is "on". See the gure on the right.

2. Error Code

The control board will show an error code and safely stop if the appliance is operating

outside of acceptable parameters. See the gure below. If an error code appears, please

contact your local Hoshizaki Certied Service Representative for assistance.

E1: Abnormal freeze cycle

E2: Abnormal harvest cycle

EE: Other

III. Maintenance

The appliance must be maintained in accordance with the instruction manual and

labels provided. Consult with your local Hoshizaki Certied Service Representative

about maintenance service.

WARNING

• Only qualied service technicians should service the appliance.

• To reduce the risk of electric shock, do not touch the control switch or plug

with damp hands. Make sure the control switch is in the "OFF" position before

plugging in or unplugging the appliance.

• Move the control switch to the "OFF" position and unplug the appliance from the

electrical outlet before servicing.

• CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are

securely in place after any maintenance is done to the appliance. Make sure that

none have fallen into the ice storage bin.

A. Maintenance Schedule

The maintenance schedule below is a guideline. More frequent maintenance may be

required depending on water quality, the appliance’s environment, and local sanitation

regulations.

Maintenance Schedule

Frequency Area Task

Daily Scoop Clean the ice scoop using a neutral cleaner. Rinse thoroughly after

cleaning.

Bi-Weekly Air Filters

Inspect. Wash with warm water and neutral cleaner if dirty.

Monthly External Water

Filters

Check for proper pressure and change if necessary.

Icemaker Exterior Wipe down with a clean, soft cloth. Use a damp cloth containing a

neutral cleaner to wipe off oil or dirt build up. Clean any chlorine staining

(rust colored spots) using a non-abrasive cleanser.

Yearly Icemaker and Ice

Storage Bin Liner

Clean and sanitize per the cleaning and sanitizing instructions provided

in this manual or on the maintenance label on the icemaker.

Water Supply Inlet Close the icemaker water supply line shut-off valve and drain the water

system. Clean the water supply inlet screen.

Condenser Inspect. Clean if necessary by using a brush or vacuum cleaner. More

frequent cleaning may be required depending on location.

Water Hoses

Inspect the water hoses and clean/replace if necessary.

B. Cleaning and Sanitizing Instructions

The appliance must be cleaned and sanitized at least once a year. More frequent

cleaning and sanitizing may be required in some water conditions.

WARNING

• To prevent injury to individuals and damage to the appliance, do not use

ammonia type cleaners.

• Carefully follow any instructions provided with the bottles of cleaning and

sanitizing solution.

• Always wear liquid-proof gloves and goggles to prevent the cleaning and

sanitizing solutions from coming into contact with skin or eyes.

NOTICE

To prevent damage to the water pump, do not leave the control switch in the "WASH"

position for extended periods of time when the water tank is empty.

1. Cleaning Procedure

1) Dilute approximately 4.5 . oz. (133 ml) of recommended cleaner Hoshizaki "Scale

Away" with 0.5 gallon (1.9 l) of water.

2) Remove the front panel and then move the control switch to the "OFF" position.

Unplug the appliance.

3) Remove all ice from the ice storage bin.

4) Remove the top panel, top insulation, top

sheet, front frame, and front sheet.

5) Remove the screw and then move the water

tank drain pipe to the drain position.

See Fig. 5. Use the screw to secure the water

tank drain pipe in the drain position.

6) Replace the front sheet, front frame, top

sheet, top insulation, and top panel.

7) Close the icemaker water supply line shut-off

valve. See Fig. 4.

8) Plug in the appliance. Move the control

switch to the "ICE" position and then replace

the front panel.

9) Allow the appliance to operate for 3 minutes;

the water tank drains and cubes are removed

from the evaporator.

10) Remove the front panel and then move the

control switch to the "OFF" position.

Unplug the appliance.

11) Remove the top panel, top insulation, and

top sheet.

Fig. 5

[Normal Position]

[Drain Position]

Screw

Tank Drain

Pipe

12) Slowly pour the cleaning solution over the top of the evaporator and into the water tank.

Do not splash or spill the solution onto other parts.

13) Replace the top sheet, top insulation, and top panel.

14) Plug in the appliance. Move the control switch to the "WASH" position to start the

cleaning process and then replace the front panel.

15) After 30 minutes, remove the front panel and then move the control switch to the "OFF"

position. Unplug the appliance.

16) Open the icemaker water supply line shut-off valve.

17) Plug in the appliance. Move the control switch to the "ICE" position and then replace the

front panel.

18) Allow the appliance to operate for 3 minutes to drain the water tank, and then remove

the front panel.

19) Move the control switch to the "OFF" position. After 5 seconds, move the control switch

to the "ICE" position and then replace the front panel.

20) Repeat steps 18 and 19 three more times to rise thoroughly.

Note: If not sanitizing the icemaker, go to step 18 in "III.B.2. Sanitizing Procedure."

2. Sanitizing Procedure - Following Cleaning Procedure

1) Dilute a 8.25% sodium hypochlorite solution (chlorine bleach) with water (add

approximately 0.16 . oz. (4.6 ml) to 0.5 gal. (1.9 l) of water).

2) Remove the front panel and then move the control switch to the "OFF" position. Unplug

the appliance.

3) Close the icemaker water supply line shut-off valve.

4) Plug in the appliance and then move the control switch to the "ICE" position. Replace

the front panel.

5) Allow the appliance to operate for 3 minutes to drain the water tank.

6) Remove the front panel and then move the control switch to the "OFF" position. Unplug

the appliance.

7) Remove the top panel, top insulation, and top sheet.

8) Slowly pour the sanitizing solution over the top of the evaporator and into the water tank.

Do not splash or spill the solution onto the other parts.

9) Replace the top sheet, top insulation, and top panel.

10) Plug in the appliance. Move the control switch to the "WASH" position to start the

sanitizing process and then replace the front panel.

11) After 15 minutes, remove the front panel and then move the control switch to the "OFF"

position. Unplug the appliance.

12) Open the icemaker water supply line shut-off valve.

13) Plug in the appliance. Move the control switch to the "ICE" position and then replace the

front panel.

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Hoshizaki IM-200BAC User manual

Brand: Hoshizaki

Model: IM-200BAC

Category: Ice cube makers

Type: User manual

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Hoshizaki IM-200BAC User manual

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