Hitachi S10mini LQS070 User manual

Type
User manual

This manual is also suitable for

OPTION
SD.LINK
LQE530
SVE-1-115G
USER'S MANUAL
First Edition, February 2003, SVE-1-115(B) (out of print)
Second Edition, September 2003, SVE-1-115(C) (out of print)
Third Edition, February 2007, SVE-1-115(D) (out of print)
Fourth Edition, November 2007, SVE-1-115(E) (out of print)
Fifth Edition, September 2008, SVE-1-115(F) (out of print)
Sixth Edition, January 2013, SVE-1-115(G)
All Rights Reserved, Copyright © 2003, 2013, Hitachi, Ltd.
The contents of this publication may be revised without prior notice.
No part of this publication may be reproduced in any form or by any means without permission in
writing from the publisher.
Printed in Japan.
BI<IC> (FL-MW2007, AI10)
S-1
WARNING
NOTICE
SAFETY PRECAUTIONS
z Before installation, operation, maintenance, and/or inspection of this product, be sure to read
through carefully this manual and other related manuals. Do not use this product until you are
familiar with all the information concerning this product, safety information, and precautions
provided in those manuals.
z Keep this manual in a readily accessible place so that users of this product may easily reach it.
z This manual contains information on potential hazards that is intended as a guide for safe use of
this product. The potential hazards listed in the manual are divided into four hazard levels of
danger, warning, caution, and notice, according to the level of their severity. The following are
definitions of the safety labels containing the corresponding signal words DANGER,
WARNING, CAUTION, and NOTICE.
: This safety label identifies precautions that, if not heeded, will result in
death or serious injury.
: Identifies precautions that, if not heeded, could result in death or serious
injury.
: Identifies precautions that, if not heeded, could result in minor or moderate
injury.
: This safety label without a safety alert symbol identifies precautions that,
if not heeded, could result in property damage or loss not related to
personal injury.
Failure to observe any of the CAUTION and NOTICE statements used in this manual
could also lead to a serious consequence, depending on the situation in which this product is used.
Therefore, be sure to observe all of those statements without fail.
The following are definitions of the phrases “serious injury,” “minor or moderate injury,” and
“property damage or loss not related to personal injury” used in the above definitions of the safety
labels.
Serious injury: Is an injury that requires hospitalization for medical treatment, has aftereffects,
and/or requires long-term follow-up care. Examples of serious injuries are as follows: vision loss,
burn (caused by dry heat or extreme cold), electric-shock injury, broken bone, poisoning, etc.
Minor or moderate injury: Is an injury that does not require either hospitalization for medical
treatment or long-term follow-up care. Examples of minor or moderate injuries are as follows: burn,
electric-shock injury, etc.
Property damage or loss not related to personal injury: Is a damage to or loss of personal
property. Examples of property damages or losses not related to personal injury are as follows:
damage to this product or other equipment or their breakdown, loss of useful data, etc.
The safety precautions stated in this manual are based on the general rules of safety applicable to
this product. These safety precautions are a necessary complement to the various safety measures
included in this product. Although they have been planned carefully, the safety precautions posted
on this product and in the manual do not cover every possible hazard. Common sense and caution
must be used when operating this product. For safe operation and maintenance of this product,
establish your own safety rules and regulations according to your unique needs. A variety of
industry standards are available to establish such safety rules and regulations.
DANGER
CAUTION
S-2
1. General Safety Guidelines
Before installing, operating inspecting or conducting maintenance on this unit, read the
following instructions carefully:
z Follow all the operating procedures provided in this manual.
z Pay special attention to and follow all the hazard warnings on the machine and in the
manual. Failure to do so can cause injury to yourself or damage to the machine.
z Do not perform any operation or action in any way other than as provided in this
manual. When in doubt, call the designated field engineer. Keep in mind that the
hazard warnings in this manual or on the machine cannot cover every possible case,
as it is impossible to predict and evaluate all circumstances beforehand.
Be alert and use your common sense.
z Do not install, wire, handle, modify, or use maintenance parts in any manner not
described in this manual. Such a practice may result in breakdown of this equipment
or peripherals, injury or even death. Hitachi will not be responsible for any accident or
failure resulting from such mishandling.
Read the following safety guidelines carefully and follow them when you conduct maintenance
of the machine.
Before starting maintenance
z Maintenance of the machine must be done only by trained and qualified field
engineers.
z Read and follow the safety guidelines and procedures in this manual and the related
manuals.
z In this manual and on the machine, hazard warnings are provided to aid you in
preventing or reducing the risk of death, personal injury, or product damage.
Understand and follow these hazard warnings fully.
z Keep in mind that the hazard warnings in this manual or on the machine cannot
cover every possible case, as it is impossible to predict and evaluate all
circumstances beforehand.
Be alert and use your common sense.
S-3
During work
z For each procedure, follow the given sequence of steps.
z Use the special tools and instruments, specified for the work in the manual or
commercially available tools and instruments which fit the purpose.
z Use measurement instruments and powered tools which are properly calibrated or
periodically inspected.
z Keep the maintenance area neat and tidy.
z Always put away parts, materials or tools when not in use.
z Wear an eye protector where anything may fly about.
z When using sharp objects or cutting tools, make sure that no part of your body lies in
the path of the blade bit, or point.
z Before finishing your work, make sure that all parts removed during maintenance
have been installed back in their original positions in the machine.
Make sure that no tool or foreign material is left in the machine.
S-4
Prevention of electric shocks
z Before starting work, make sure that, unless otherwise specifically instructed, there is
no potential electric hazard in the maintenance area such as insufficient grounding or
a wet floor.
z Before starting work, note where the emergency power-off switches are located and
make sure you know how to operate them.
z Unless otherwise specifically instructed, cut off all power sources to the machine
before starting maintenance. Just switching off the machine power supplies is usually
not enough.
When power is fed from a wall or floor outlet, unplug the power supply cord, or turn
off the switch on the power distribution panel or board. Attach a notice on the panel
or board prohibiting the use of the switch.
If the energy isolating device such as the switch on the power distribution panel or
board accepts a lockout device, turn off the power, lock out the energy isolating
device, and bring the key with you. When you take over the work and the key for the
lockout device if applicable, do not assume that the power is off. Make sure yourself
that the above-mentioned conditions such as switches are satisfied. If necessary,
use a measurement tool to ensure that the power is off.
z Do not touch any uninsulated conductor or surface, where so instructed, which
remains charged for a limited time after the external power supply to the machine is
disconnected.
z When working on a machine which has a grounding terminal, make sure that the
terminal is properly connected to the facility’s ground.
z When working close to a hazardously energized part, do not work alone; work with
another person who can immediately turn off the power in an emergency.
z Do not wear any metallic item such as a wrist watch with a metallic surface, or
metallic accessories.
If you wear eyeglasses with a metallic frame, take care not to let the frame touch an
uninsulated surface.
z Make sure that your hands and arms are dry.
z Unless otherwise specifically instructed, use only one hand when it is necessary to
work near an exposed live electric circuit.
This prevents the completion of the circuit through your heart even if you accidentally
touch the circuit.
z Do not use a dental mirror near an exposed live electric circuit.
The mirror surface is conductive and can become hazardous even if it is made of
plastic.
z Unless otherwise specifically instructed, do not supply power to any subassembly
such as a power supply unit or a motor while it is removed from the machine.
S-5
Procedures in an emergency
For electric shock
z Do not panic. Do not become another victim through contact with the injured person.
z First, shut off the electric current passing through the victim.
Use the emergency power-off switch, if there is one, or, otherwise, a normal power-
off switch. If this cannot be done, push the victim away from the source of the electric
current by using a nonconductive object such as a dry wooden stick.
z Then, call an ambulance.
z If the victim is unconscious, artificial respiration may be necessary.
A proper method for performing artificial respiration or resuscitation should be
learned beforehand. If the victim’s heart is not beating, cardio-pulmonary
resuscitation should be performed by a trained and qualified person.
For outbreak of fire
z First, shut off all the power from the machine using the emergency power-off switch,
if there is one, or the normal power-off switch.
z If the fire continues burning after the power is shut off, take suitable actions including
the use of a fire extinguisher or a call for the fire department.
S-6
2. Hazard Warning Statements
The following are the hazard warning statements contained in this manual.
2.1 WARNING Statements
(chapter 3, page 3-5)
WARNING
z Switch off the power supply before making connections to the terminal block.
Making connections with the power supply being switched on may incur
electrical shock hazards.
z Electric shock hazards exist so that you might suffer burns or become
electrocuted. Further, the system might malfunction due to noise
interference. Therefore, ground the line ground (LG), frame ground (FG), and
shield wire (SHD).
(chapter 6, page 6-4)
WARNING
Laser light, though invisible, are harmful to the human eyes . Do not gaze at the
tip of an optical fiber cable or the phototransmitter of an optical module receptacle
while they are operating, either directly or through a lens.
2.2 CAUTION Statements
(chapter 6, page 6-4)
CAUTION
Only optical fiber cables can be replaced online. To replace any other kinds of
cables, such as power cables and grounding conductors, switch off the power to
guard against electrical shock hazards.
(chapter 6, page 6-8)
CAUTION
z Switch off modules before replacing them to avoid electrical shock hazards.
z When replacing modules, do not touch any terminals other than those of
optical modules to avoid electrical shock hazards.
S-7
2.3 NOTICE Statements
(chapter 1, page 1-3)
NOTICE
z Up to two units of the SD.LINK (LQE030/530) module and the OD.RING
(LQE010/015/510/515) module can be intermixed per CPU or LPU.
z The maximum module-to-module transmission distance of 15 km assumes the
use of an optical fiber cable with a cable transmission loss of 0.5 dB/km.
Cable transmission loss measurement is recommended during cabling. The
cable transmission loss at the receiving end may not exceed -14 dBm to -31
dBm.
z The SD.LINK involves such large current dissipation that a limit is placed on
the maximum number of modules that can be mounted in an S10mini CPU unit
eight-slot mount base.
When one SD.LINK module is mounted: Up to seven can be mounted.
When two SD.LINK modules are mounted: Up to six can be mounted.
With an S10V LPU unit, the sum total of the current dissipations of the
modules mounted may not exceed 7 A (at an ambient temperature of 48°C or
lower). For more information, refer to “9.7 Power Supply Module Output
Current,” in “S10V USER’S MANUAL BASIC MODULES (manual number
SVE-1-100).”
z The SD.LINK (LQE030/530) and the OD.RING (LQE010/015/510/515) cannot
be connected together because they use optical fiber cables of different make.
(chapter 1, page 1-5)
NOTICE
Users of this product must have adequate knowledge of the Window
environment and user interface. This system conforms to the Windows®
standard. This manual is prepared for users who are familiar with the basic
Windows® operating procedures.
S-8
(chapter 2, page 2-2)
NOTICE
z Up to two units of the SD.LINK (LQE030/530) module and the OD.RING
(LQE010/015/510/515) module can be intermixed. Set the module number
setting switch on either module to main and that on the other to sub.
z If the module number setting switch is set to ‘E’ or ‘F’ and then the power to
the SD.LINK module is cycled or it is reset, its error LED will glow but this is
not a sign of fault.
(chapter 3, page 3-2)
NOTICE
S10mini Series
z Mount the option module in option slots that is located to the immediate right of
the CPU module. Be sure that no I/O module is mounted between this option
module and CPU module. Also, ensure that there is no unoccupied slot
between option modules.
z This module (LQE530) can be mounted together with the LQE030 SD.LINK
module, which is specially designed for use with the S10mini.
S10V Series
z There are no specific rules about the mounting position or unoccupied slots.
z The LQE030 SD.LINK module cannot be used as it is specially designed for
use with the S10mini.
S-9
(chapter 3, page 3-3)
NOTICE
z Dust or other foreign matter might accumulate on the connector, resulting in
poor contact. Immediately after the module is unpacked, perform the
mounting and wiring procedures.
z To prevent the module from being damaged, observed the following
precautions when you mount or demount the module:
Before mounting the module to the mount base connector, check that the
connector pins are properly aligned and not bent, broken, or soiled with dirt
or the like.
Ensure that the module is parallel to the mount base vertical surface as
shown below when mounting. If you connect a module to or disconnect it
from its connector while it is tilted, the connector pins may become damaged.
If the mount base is positioned overhead due to the employed enclosure
structure, use a stepladder or the like and mount the module squarely. If
you mount the module obliquely, the connector may become damaged.
(chapter 3, page 3-5)
NOTICE
z Insulate the mount base from the enclosure. To keep the mount base
insulated, avoid removing the insulation sheets that are supplied with the
mount base.
z The LG is a ground terminal for power supply noise. The FG and SHD are
ground terminals for the noise in the remote I/O, communication module and
other external interface lines. To avoid interference between the ground
terminals, separately ground the LG and FG.
[Bad example] [Good example]
Mount base
Module
S-10
(chapter 3, page 3-6)
NOTICE
Optical fiber cable wiring is an error-prone task. Mark each optical fiber cable
with the wire gauge before connecting it.
S-11
(chapter 3, page 3-7)
NOTICE
z Insert the optical connector key into the key slot in the optical module
receptacle deep enough to hide the white mark on the optical connector.
z The primary ring and the secondary ring involve opposite directions of data
transmission as shown on the previous page. Incorrect wiring could inhibit
successful communication or result in degraded fault tolerance.
z Clamp optical fiber cables with a bending radius (R) of 30 mm or more. A
bending radius less than 30 mm could break the internal fiber, resulting in a
burnout. (The requirement for a bending radius of 30 mm or more applies to
single-core optical fiber cables. Optical fiber cables come in numerous types.
Check with your cable manufacturer to find out more.
z Use optical fiber cables in a double-ring fashion. Use of a broken ring, or
incorrect wiring of the primary and secondary rings could disable fault
avoidance or detract from successful communication.
z When using an optical fiber cable with a tension member inserted in it and then
fastening the tension member to a enclosure, insulate the enclosure
electrically. (If the tension member electrically connects two enclosures,
circulating current could flow, causing noise interferences.)
Figure 3-4 Optical Fiber Cable Handling
Key
Key slo
t
Clamp
Clamp the optical
fiber cable with a
bending radius (R)
of 30 mm or more.
Insert the optical connector deep
enough to hide the white mark.
S-12
(chapter 4, page 4-3)
NOTICE
The following setting is not supported.
The switch is set to an undefined function (see “2.1 Names and Functions of
Each Part.”)
(chapter 4, page 4-3)
NOTICE
The following settings are not supported.
The switch is set to an existing CPL number on the SD.LINK.
A CPL number out of bounds (40 to FF) is set.
(chapter 4, page 4-4)
NOTICE
Relationship between the SD.LINK module and the CPU or LPU switches.
Functioning of the CPU or LPU switches affects the operations of the SD.LINK
module.
z STOP
The SD.LINK module receives data transmitted from another module and
updates memory transfer areas. It does not transmit data from the local
module but transmits communications control data.
z RUN, SIMU RUN
The SD.LINK module transmits and receives data.
(chapter 4, page 4-6)
NOTICE
Before installing the S10mini OD.RING/SD.LINK system, be sure to exit all the
currently open Windows® programs. Do not forget to exit anti-virus software
and other memory-resident programs. If you install the S10mini
OD.RING/SD.LINK system without exiting such and error occurs, first uninstall
the S10mini OD.RING/SD.LINK system as directed in Section installation. If
such an error occurs, first uninstall the S10mini OD.RING/SD.LINK system as
directed in “4.5.2 Uninstalling,” exit all the Windows® programs, and then install
the S10mini OD.RING/SD.LINK system again.
S-13
(chapter 4, page 4-8)
NOTICE
z The S10V Base System is required for operating the S10V OD.RING/SD.LINK
system. If it is not installed, you cannot install the S10V OD.RING/SD.LINK
system.
z Before installing the S10V OD.RING/SD.LINK system, be sure to exit all the
currently open Windows® programs. Do not forget to exit anti-virus software
and other memory-resident programs. If you install the OD.RING/SD.LINK
system without exiting such programs, an error may occur during installation.
If such an error occurs, first uninstall the S10V OD.RING/SD.LINK system as
directed in “4.5.2 Uninstalling,” exit all the Windows® Programs, and then
install the S10V OD.RING/SD.LINK system again.
(chapter 4, page 4-9)
NOTICE
z If Windows® opens a window during the uninstall process to display the
question “Remove Shared File?,” click the No button to retain shared files.
z When you want to reinstall the Base System, be sure to perform an uninstall
and then perform an install.
(chapter 4, page 4-13)
NOTICE
z The S10mini Series does not support GP-IB. Do not select “GPIB” on the
[Communication type] window.
z The S10V Series does not support GP-IB. GPIB is not displayed on the
[Communication type] window.
(chapter 4, page 4-18)
NOTICE
For S10mini, please confirm whether the extension memory corresponding to a
set address is mounted when the address of the extension memory is set. The
system performance might decrease when the extension memory corresponding
to a set address is a unmounting, and mount it, please.
S-14
(chapter 5, page 5-2)
NOTICE
For a mixed connection of S10mini CPU units and S10V LPU units, see “4.6.7
Setting transfer areas where an S10mini and an S10V are intermixed.”
(chapter 5, page 5-5)
NOTICE
For S10mini, please confirm whether the extension memory corresponding to a
set address is mounted when the address of the extension memory is set. The
system performance might decrease when the extension memory corresponding
to a set address is a unmounting, and mount it, please.
(chapter 5, page 5-13)
NOTICE
The breakage of the primary ring and the secondary ring at different point
(different modules) as shown in Figure 5-12 could disable successful
communication. Never use the SD.LINK module in a situation like this.
Customers are advised to program all modules to detect a fault as soon as a
breakage occurs at an one point and report an alarm condition accordingly.
[Example] The CPL numbers of SD.LINK modules connected are 0 to 5 and the
RAS table starting address is set to RWF00 (YF70 is assigned as an
alarm reporting coil in the example below).
[S10V] [S10mini]
RF00
RF05
RF40
RF45
YF70
YF70
RF00
RF05
RF40
RF45
S-15
(chapter 5, page 5-15)
NOTICE
If FW or an extend memory area is set as an RAS bit area, pre-reset data may be
left for 2 seconds after a reset is cleared. Allow for at least 2 seconds after a
reset before gaining access to these areas.
(chapter 6, page 6-8)
NOTICE
z Replace modules one at a time. If optical fiber cables are disconnected at
multiple points and the same time, communication might be disabled.
z Before replacing optical modules receptacle, check that the optical fiber cables
are not broken. Disconnecting optical fiber cables for replacement while they
are broken could disable communication.
z A breakage is detected in the RAS table while replacement work is in
progress. If an optical fiber cable is disconnected for replacement, a
breakage is detected in the RAS table, but successful communication is
carried on.
(chapter 6, page 6-10)
NOTICE
z Use maximum care in handling optical fiber cables. To avoid breakage, do
not reduce the bending radius to 30 mm or less.
z Clean the optical module receptacle and optical connectors after
measurement.
z Because the SD.LINK module (LQE530) uses a Type SC (or 2SC) optical
connector, the optical power meter must support Type SC (or 2SC)
accordingly. Use a Type SC (or 2SC) connector adapter (included with the
optical power meter or sold separately).
S-16
(chapter 6, page 6-12)
NOTICE
z Use maximum care in handling optical fiber cables. To avoid breakage, do
not reduce the bending radius to 30 mm or less.
z Clean the optical module receptacle and optical connectors after
measurement.
z Because the SD.LINK module (LQE530) uses a Type SC (or 2SC) optical
connector, the optical power meter must support Type SC (or 2SC)
accordingly. Use a Type SC (or 2SC) connector adapter (included with the
optical power meter or sold separately).
(chapter 6, page 6-17)
NOTICE
A parameter error occurs when the module is mounted on a model different from
the one for which parameters has been set in “4.6 Commands.” Specifically,
these two cases are conceivable:
Case 1: If an SD.LINK module for which parameters have been set with the S10V
is mounted in the S10mini, either “SDM PRME” or “SDS PRME” is
displayed in the CPU module indicator.
Case 2: If an SD.LINK module for which parameters have been set with the
S10mini is mounted in the S10V, 0x0112 is displayed in the tool (S10V
Basic System) error log.
These functions keep the SD.LINK module from malfunctioning on referencing
parameters that have been set on a different model.
A parameter error would also be displayed when a checksum error occurs in the
parameter settings. When a parameter error occurs, open the parameter setup
screen on the model mounted to modify the parameter settings as needed.
(chapter 6, page 6-27)
NOTICE
Error status “FFFF” is set when a receive timeout error occurs.
WARRANTY AND SERVICING
Unless a special warranty contract has been arranged, the following warranty is applicable to this
product.
1. Warranty period and scope
Warranty period
The warranty period for this product is for one year after the product has been delivered to the
specified delivery site.
Scope
If a malfunction should occur during the above warranty period while using this product under
normal product specification conditions as described in this manual, please deliver the
malfunctioning part of the product to the dealer or Hitachi Engineering & Services Co., Ltd. The
malfunctioning part will be replaced or repaired free of charge. If the malfunctioning is shipped,
however, the shipment charge and packaging expenses must be paid for by the customer.
This warranty is not applicable if any of the following are true.
z The malfunction was caused by handling or use of the product in a manner not specified in the
product specifications.
z The malfunction was caused by a unit other than that which was delivered.
z The malfunction was caused by modifications or repairs made by a vendor other than the
vendor that delivered the unit.
z The malfunction was caused by a relay or other consumable which has passed the end of its
service life.
z The malfunction was caused by a disaster, natural or otherwise, for which the vendor is not
responsible.
The warranty mentioned here means the warranty for the individual product that is delivered.
Therefore, we cannot be held responsible for any losses or lost profits that result from the
operation of this product or from malfunctions of this product. This warranty is valid only in
Japan and is not transferable.
2. Range of services
The price of the delivered product does not include on-site servicing fees by engineers. Extra
fees will be charged for the following:
z Instruction for installation and adjustments, and witnessing trial operations.
z Inspections, maintenance and adjustments.
z Technical instruction, technical training and training schools.
z Examinations and repairs after the warranty period is concluded.
z Even if the warranty is valid, examination of malfunctions that are caused by reasons outside
the above warranty scope.
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