Toro CCR 6053 ES Quick Clear Snowthrower User manual

CV

FormNo.3440-104RevA

CCR™QuickClear™Snowthrower

38563and38568

SchneefräseCCR™QuickClear™

38563and38568

CCR™QuickClear™-snøfreser

38563and38568

CCR™QuickClear™-snöslunga

38563and38568

www.T oro.com.

*3440-104*A

Page is loading ...

CV

FormNo.3432-401RevA

CCR

™

QuickClear

™

Snowthrower

ModelNo.38563—SerialNo.405012000andUp

ModelNo.38568—SerialNo.405012000andUp

Operator'sManual

Introduction

Thismachineisintendedtobeusedbyresidential

homeowners.Itisdesignedprimarilyforremoving

snowfrompavedsurfaces,suchasdrivewaysand

sidewalks,andothersurfacesfortrafconresidential

orcommercialproperties.Itisnotdesignedfor

removingmaterialsotherthansnow,norisitdesigned

forclearinggravelsurfaces.Usingthisproductfor

purposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourmachineready.Figure1

identiesthelocationofthemodelandserialnumbers

onthemachine.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toregisteryourproductandtoaccess

warranty,parts,andotherproductinformation.

g291846

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Important:Ifyouareusingthismachineabove

1500m(5,000ft)foracontinuousperiod,ensure

thattheHighAltitudeKithasbeeninstalled

sothattheenginemeetsCARB/EPAemission

regulations.TheHighAltitudeKitincreases

engineperformancewhilepreventingspark-plug

fouling,hardstarting,andincreasedemissions.

Onceyouhaveinstalledthekit,attachthe

high-altitudelabelnexttotheserialdecalonthe

machine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.Remove

thekitfromtheengineandrestoretheengineto

itsoriginalfactorycongurationwhenrunningthe

engineunder1500m(5,000ft).Donotoperatean

enginethathasbeenconvertedforhigh-altitude

useatloweraltitudes;otherwise,youcould

overheatanddamagetheengine.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedinMexico

AllRightsReserved

*3432-401*A

Ifyouareunsurewhetherornotyourmachinehas

beenconvertedforhigh-altitudeuse,lookforthe

followinglabel(Figure3).

decal127-9363

Figure3

Contents

Introduction...............................................................1

Safety.......................................................................3

GeneralSafety...................................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................5

1UnfoldingtheHandle.......................................5

2InstallingtheDischargeChute.........................5

3FillingtheEnginewithOil.................................5

4AdjustingtheControlCable..............................6

ProductOverview.....................................................7

Specications....................................................7

Attachments/Accessories...................................7

Operation..................................................................7

BeforeOperation...................................................7

BeforeOperationSafety.....................................7

FillingtheFuelT ank............................................8

CheckingtheEngine-OilLevel............................8

DuringOperation...................................................8

DuringOperationSafety.....................................8

StartingtheEngine.............................................9

EngagingtheRotorBlades...............................10

DisengagingtheRotorBlades..........................10

ShuttingOfftheEngine......................................11

AdjustingtheDischargeChuteandChute

Deector........................................................11

ClearingaCloggedDischargeChute.................11

OperatingTips.................................................12

AfterOperation....................................................12

AfterOperationSafety......................................12

PreventingFreeze-upafterUse........................12

Maintenance...........................................................13

RecommendedMaintenanceSchedule(s)...........13

MaintenanceSafety..........................................13

CheckingandAdjustingtheControl

Cable............................................................13

InspectingtheRotorBlades..............................14

ChangingtheEngineOil...................................15

ServicingtheSparkPlug...................................16

ReplacingtheDriveBelt...................................17

AdjustingtheQuickShootControl....................18

Storage...................................................................20

StorageSafety..................................................20

StoringtheMachine..........................................20

2

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO8437specications.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine.

Ensurethateveryoneusingthisproductknows

howtouseit,knowshowtoshutofftheengine

quickly,andunderstandsthewarnings.

•Shutofftheenginewheneveryouleavethe

operatingpositionforanyreason.

•Donotputyourhandsorfeetnearmovingparts

onthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

working.

•Keepclearofanydischargeopening.Keep

bystanders,especiallysmallchildren,outofthe

operatingarea.

•Neverallowchildrentooperatethemachine.

3

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal94-2577

94-2577

1.Toengagetherotorblades,holdthecontrolbaragainst

thehandle.

2.Todisengagetherotorblades,releasethecontrolbar.

OrderPartNo.117-9121

decal115-5698

115-5698

1.Cutting/dismembermenthazard,impellerandauger—do

notplaceyourhandinthechute;removethekeyandread

theOperator’sManualbeforeperformingmaintenance.

Model38563only;orderPartNo.117-6036

decal117-9102

117-9102

1.Warning—readthe

Operator'sManual.

6.Engineswitch—off

2.Cutting/dismemberment

hazard,impeller—shutoff

theengineandwaitfor

theaugertostopbefore

leavingthemachine.

7.Primer

3.Thrownobject

hazard—keepbystanders

away.

8.Pushtheprimer3timesto

primetheengine.

4.Explosionhazard—donot

tipthemachine.

9.ReadtheOperator's

Manualbeforechecking

theengine-oillevel.

5.Engineswitch—on

Model38568only;orderPartNo.117-6046

decal117-9103

117-9103

1.Warning—readthe

Operator'sManual.

6.Engineswitch—off

2.Cutting/dismemberment

hazard,impeller—shutoff

theengineandwaitfor

theaugertostopbefore

leavingthemachine.

7.Primer

3.Thrownobject

hazard—keepbystanders

away.

8.Pushtheprimer3timesto

primetheengine.

4.Explosionhazard—donot

tipthemachine.

9.ReadtheOperator's

Manualbeforechecking

theengine-oillevel.

5.Engineswitch—on10.Plugthemachineinto

powertheelectricstarter.

4

Setup

1

UnfoldingtheHandle

NoPartsRequired

Procedure

g263299

2

InstallingtheDischargeChute

NoPartsRequired

Procedure

g262492

5

3

FillingtheEnginewithOil

NoPartsRequired

Procedure

g253610

4

AdjustingtheControlCable

NoPartsRequired

Procedure

RefertoAdjustingtheControlCable(page14).

6

ProductOverview

g011431

Figure7

1.Chute-deectortrigger

8.Electric-startbutton

(Electric-startmodels

only)

2.Dischargechute9.Key

3.Fuel-tankcap

10.Chokelever

4.Controlbar11.Oil-drainplug

5.QuickShoot™control12.Oilll/dipstick

6.Recoil-starthandle

13.Chutedeector

7.Primer

Specications

ModelWeightLengthWidthHeight

37kg

38563

(82lb)122cm54cm107cm

39kg

38568

(87lb)

(48

inches)

(21

inches)

(42

inches)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Forelectric-startmodelsonly:Useextension

cordsandreceptaclesasspeciedinthemanual.

Inspecttheelectricalcordbeforepluggingitinto

apowersource.Ifthecordisdamaged,replace

it.Unplugthepowercordwheneveryouarenot

startingthemachine.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hair,securelooseclothing,anddonotwearloose

jewelry.

•Thoroughlyinspecttheareawhereyouwillusethe

machine,andremovealldoormats,sleds,boards,

wires,andotherforeignobjects.

•Ifashield,safetydevice,ordecalisdamaged,

illegible,ormissing,repairorreplaceitbefore

beginningoperation.Also,tightenanyloose

fasteners.

FuelSafety

Fuelisextremelyammableandexplosive.Areor

explosionfromfuelcanburnyouandothers.

•Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachineontheground

beforelling,notinavehicleoronanobject.

•Fillthefueltankoutdoorswhentheengineiscold.

Replacethefuelcapsecurelyandwipeupspills.

•Donothandlefuelwhensmokingoraroundan

openameorsparks.

•Storefuelinanapprovedfuelcontainer,outofthe

reachofchildren.

•Whenfuelisinthetank,tipthemachineonlyas

directedintheinstructions.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.

7

FillingtheFuelTank

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Oxygenatedfuelwithupto10%ethanolor15%

MTBEbyvolumeisacceptable.

•Donotuseethanolblendsofgasoline(such

asE15orE85)withmorethan10%ethanolby

volume.Performanceproblemsand/orengine

damagemayresultwhichmaynotbecovered

underwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

Donotllabovethebottomofthefueltankneck

(Figure8).

g216203

Figure8

Important:Forbestresults,purchaseonlythe

quantityoffuelthatyouexpecttousein30days.

Otherwise,youmayusefuelstabilizer/conditioner

inthemachineatalltimestokeepthefuelfresh

longerwhenusedasdirectedbythefuel-stabilizer

manufacturer.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

g293231

Figure9

DuringOperation

DuringOperationSafety

GeneralSafety

•Shutofftheenginebeforeuncloggingthe

machineandalwaysuseastick.

•Staybehindthehandlesandawayfromthe

dischargeopeningwhileoperatingthemachine.

Keepyourface,hands,feet,andanyotherpart

ofyourbodyorclothingawayfrommovingor

rotatingparts.

•Neverdirectthedischargetowardpeopleorareas

wherepropertydamagecanoccur.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Exercisecautiontoavoidslippingorfalling,

especiallywhenoperatingthemachineinreverse.

•Alwaysbesureofyourfooting,andkeeparm

holdonthehandles.Walk;neverrun.

8

•Exerciseextremecautionwhenoperatingthe

machineonaslope.

•Donotoperatethemachinewithoutgoodvisibility

orlight.

•Lookbehindandusecarewhenbackingupthe

machine.

•Whennotactivelyclearingsnow,disengagepower

totheauger.

•Exerciseextremecautionwhenoperatingthe

machineonwalksorroads.Stayalertforhidden

hazardsortrafc.

•Neverattempttomakeanyadjustmentswhile

theengineisrunning,exceptasdirectedinthe

instructions.

•Afterstrikingaforeignobject,shutofftheengine,

removethekey,andinspectthemachinefor

damage.Repairanydamagebeforestartingthe

machine.

•Ifthemachinestartstovibrateabnormally,shutoff

theengineandcheckimmediatelyforthecause.

•Donotruntheengineindoors;exhaustfumesare

dangerous.

•Donotoverloadthemachinecapacityby

attemptingtoclearsnowattoofastarate.

•Shutofftheenginewheneveryouleavethe

operatingposition,beforeclearingorunclogging

thecollector,rotor,ordischargechute,andwhen

makinganyrepairs,adjustments,orinspections.

StartingtheEngine

Note:Removeyourglovewhenyoupushintheprimersothataircannotescapefromtheprimerhole.

Important:Donotusetheprimerorthechokeiftheenginehasbeenrunningandishot.Excessive

primingmayoodtheengineandpreventitfromstarting.

StandardModels

g257388

Figure10

9

Electric-StartModels

g257387

Figure11

Note:UseonlyaUL-listed,16-gaugeextensioncordthatisrecommendedforoutdooruseandisnotlonger

than15m(50ft).

WARNING

Theelectricalcordcanbecomedamaged,causingashockorre.

Thoroughlyinspecttheelectricalcordbeforepluggingitintoapowersource.Ifthecordis

damaged,donotuseittostartthemachine.Replaceorrepairthedamagedcordimmediately.

ContactanAuthorizedServiceDealerforassistance.

CAUTION

Ifyouleavethemachinepluggedintoapowersource,someonecaninadvertentlystartthe

machineandinjurepeopleordamageproperty(electric-startmodelsonly).

Unplugthepowercordwheneveryouarenotstartingthemachine.

EngagingtheRotorBlades

Toengagetherotorblades,holdthecontrolbar

againstthehandle(Figure12).

g219303

Figure12

DisengagingtheRotor

Blades

Todisengagetherotorblades,releasethecontrolbar

(Figure13).

g011230

Figure13

10

ShuttingOfftheEngine

Toshutofftheengine,turnthekeycounterclockwise

totheOFFposition(Figure14).

g011433

Figure14

AdjustingtheDischarge

ChuteandChuteDeector

Toadjustthedischargechute,pressthetriggerofthe

QuickShoot™controlontherightsideofthehandle

andmoveitupordownalongthehandle.Movingthe

controldownthehandlerotatesthedischargechute

totheleft;movingthecontrolupthehandlerotates

thedischargechutetotheright(Figure15).

g006399

Figure15

Toraiseorlowertheangleofthechutedeector,

pressthetriggeronthechutedeectorandmovethe

chutedeectorupordown(Figure16).

g006398

Figure16

1.Chute-deectortrigger2.Chutedeector

ClearingaClogged

DischargeChute

Toclearthechute:

•Shuttheengineoff!

•Wait10secondstoensurethattherotorblades

havestoppedrotating.

•Alwaysuseaclean-outtool;neveruseyourhands.

11

OperatingTips

WARNING

Therotorbladescanthrowstones,toys,

andotherforeignobjectsandcauseserious

personalinjurytoyouorbystanders.

•Keeptheareatobeclearedfreeofall

objectsthattherotorbladescouldpickup

andthrow.

•Keepallchildrenandpetsawayfromthe

areaofoperation.

•Removethesnowassoonaspossibleafteritfalls.

•Overlapeachswathtoensurecompletesnow

removal.

•Dischargethesnowdownwindwheneverpossible.

•Ifthemachinedoesnotpropelitselfforwardon

slipperysurfacesorinheavysnow,pushforward

onthehandle,butallowthemachinetoworkat

itsownpace.

•Themachinemayleaverubbermarksonnew

brushedorlight-coloredconcrete.Testonan

inconspicuouslocationbeforeuse.Thesemarks

arenotpermanent.

AfterOperation

AfterOperationSafety

GeneralSafety

•Neverstorethemachinewithfuelinthefuel

tankinsideabuildingwhereignitionsourcesare

present,suchashotwaterheaters,spaceheaters,

orclothesdryers.Allowtheenginetocoolbefore

storingthemachineinanyenclosure.

•Whenstoringthemachineformorethan30

days,refertoStorage(page20)forimportant

information.

•Runthemachineafewminutesafterthrowing

snowtopreventfreeze-upofthecollectorand

rotor.

PreventingFreeze-upafter

Use

•Lettheenginerunforafewminutestoprevent

movingpartsfromfreezing.Shutofftheengine,

waitforallmovingpartstostop,andremoveice

andsnowfromthemachine.

•Cleanoffanysnowandicefromthebaseofthe

chute.

•Rotatethedischargechuteleftandrighttofree

itfromanyicebuildup.

•Withthekeyremoved,pulltherecoil-starthandle

severaltimesorconnecttheelectricalcordto

apowersourceandthemachineandpushthe

electric-startbuttononcetopreventtherecoil

starterand/ortheelectricstarterfromfreezingup

(electric-startmodelsonly).

•Insnowyandcoldconditions,somecontrolsand

movingpartsmayfreeze.Donotuseexcessive

forcewhentryingtooperatefrozencontrols.Ifyou

havedifcultyoperatinganycontrolorpart,start

theengineandletitrunforafewminutes.

12

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Afterthersthour

•Checkthecontrolcableandadjustitifnecessary.

•Checkforloosefastenersandtightenthemifnecessary.

Aftertherst2hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengine-oillevelandaddoilifnecessary.

Yearly

•Checkthecontrolcableandadjustitifnecessary.

•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor

bladesandscraperifnecessary.

•Changetheengineoil.

•Servicethesparkplugandreplaceitifnecessary.

•Checkforloosefastenersandtightenthemifnecessary.

•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.

Yearlyorbeforestorage

•Preparethemachineforstorage.

MaintenanceSafety

Readthefollowingsafetyprecautionsbefore

performinganymaintenanceonthemachine:

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Alwaysweareyeprotectionwhileperformingan

adjustmentorrepairtoprotectyoureyesfrom

foreignobjectsthatthemachinemaythrow.

•Checkallfastenersatfrequentintervalsforproper

tightnesstoensurethatthemachineisinsafe

workingcondition.

•Donotchangethegovernorsettingsontheengine.

PurchaseonlygenuineT ororeplacementparts

andaccessories.

CheckingandAdjustingthe

ControlCable

CheckingtheControlCable

ServiceInterval:Afterthersthour—Checkthe

controlcableandadjustitif

necessary.

Yearly—Checkthecontrolcableandadjustit

ifnecessary.

Movethecontrolbarbacktowardthehandleto

removetheslackinthecontrolcable(Figure17).

g011233

Figure17

1.Controlbar2.2mmto3mm(1/16inch

to1/8inch)gap

Note:Ensurethata2mmto3mm(1/16inchto

1/8inch)gapexistsbetweenthecontrolbarandthe

handle(Figure17).

Important:Thecontrolcablemustcontainsome

slackwhenyoudisengagethecontrolbarforthe

rotorbladestostopproperly.

13

AdjustingtheControlCable

1.Slideupthespringcoverandunhookthespring

fromtheadjusterlink(Figure18).

g006402

Figure18

1.Adjusterlink

3.Springcover

2.Z-tting

4.Unhookthespringhere.

Note:Youcanpulluptheadjusterlinkand

cabletomakeunhookingthespringeasier.

2.MovetheZ-ttingtoahigherorlowerholeon

theadjusterlinkasneededtoobtainthe2mm

to3mm(1/16inchto1/8inch)gapbetweenthe

controlbarandthehandle(Figure18).

Note:MovingtheZ-ttinghigherdecreasesthe

gapbetweenthecontrolbarandthehandle;

movingitlowerincreasesthegap.

3.Hookthespringtotheadjusterlinkandslidethe

springcoverovertheadjusterlink.

4.Checktheadjustment;refertoCheckingthe

ControlCable(page13).

Note:Afterextendeduse,thedrivebeltmay

wearandloseitsproperbelttension.Ifthedrive

beltslips(continuouslysqueals)underaheavy

load,disconnectthespringfromtheadjustorlink

andmovetheupperendofthespringtothehole

thatisfurtherfromthepivotpointinthecontrol

bar(Figure19).Thenconnectthespringtothe

adjustorlinkandadjustthecontrolcable.

g011232

Figure19

1.Upperendofspring

3.Pivotpoint

2.Inserttheupperendof

springintothishole

4.Removetheupperendof

springfromthishole

Note:Thebeltmayslip(squeal)inwet

conditions;todryoutthedrivesystem,startthe

rotorandrunitwithoutaloadfor30seconds.

InspectingtheRotorBlades

ServiceInterval:Yearly—Inspecttherotorblades

andhaveanAuthorizedService

Dealerreplacetherotorbladesand

scraperifnecessary.

Beforeeachsession,inspecttherotorbladesfor

wear.Whenarotor-bladeedgehasworndownto

thewear-indicatorhole,haveanAuthorizedService

Dealerreplacetherotorbladesandthescraper

(Figure20).

g011544

Figure20

1.Thewear-indicatorholeis

intact;youdonotneedto

replacetherotorblades.

2.Thewear-indicatorholeis

exposed;replacetherotor

bladesandscraper.

14

ChangingtheEngineOil

ServiceInterval:Aftertherst2hours

Yearly

Ifpossible,runtheengineforafewminutesbefore

changingtheoiltowarmit.Warmoilowsbetterand

carriesmorecontaminants.

EngineOilSpecications

Engineoilcapacity

0.60L(20oz)*

OilviscosityRefertoFigure23.

APIserviceclassicationSJorhigher

*Thereisresidualoilinthecrankcaseafteryoudrain

theoil.Donotpourtheentirecapacityofoilintothe

crankcase.Fillthecrankcasewithoilasdirectedin

thefollowingsteps.

1.Siphonthefuelfromthefueltankintoan

approvedfuelcontainer,orruntheengineuntil

itshutsoff.

2.Movethemachinetoalevelsurface.

3.Placeanoil-drainpanundertheoil-drainplug,

removetheplug,andtipthemachinebackward

anddraintheusedoilinthepan(Figure21).

g006372

Figure21

4.Afterdrainingtheusedoil,returnthemachineto

theoperatingposition.

5.Installtheoil-drainplugandtightenitsecurely.

6.Cleanaroundtheoilll/dipstick.

7.Unscrewthedipstickandremoveit(Figure22).

g006316

Figure22

1.Dipstick

8.Carefullypourabout3/4oftheenginecapacity

ofoilintotheoil-lltube.

Note:Youmaytipthemachineforward(handle

up)alittletomakeaddingoileasier.Remember

toreturnthemachinetotheoperatingposition

beforecheckingtheoillevel.

Important:Donottipthemachineallthe

wayforwardontoitsnose,orfuelmayleak

outofthemachine.

UseFigure23toselectthebestoilviscosityfor

theoutdoortemperaturerangeexpected.

g011606

Figure23

9.Wait3minutesfortheoiltosettleintheengine.

10.Wipethedipstickcleanwithacleancloth.

11.Withthemachineintheoperatingposition,

insertthedipstickintotheoil-lltube,butdonot

screwitin,thenremovethedipstick.

12.Readtheoillevelonthedipstick.

•Iftheoillevelonthedipstickistoolow,

carefullypourasmallamountofoilinto

theoil-lltube,wait3minutes,andrepeat

15

steps10through12untiltheoillevelonthe

dipstickiscorrect.

•Iftheoillevelonthedipstickistoohigh,

draintheexcessoiluntiltheoillevelonthe

dipstickiscorrect.

Important:Iftheoillevelintheengineistoo

lowortoohighandyouruntheengine,you

maydamagetheengine.

13.Installthedipstickintotheoil-lltubesecurely.

14.Wipeupanyspilledoil.

15.Recycletheusedoilproperly.

ServicingtheSparkPlug

ServiceInterval:Yearly—Servicethesparkplugand

replaceitifnecessary.

UseaNGKBPR6ESorChampionRN9YCspark

plugorequivalent.

1.Shutofftheengineandwaitforallmovingparts

tostop.

2.Rotatethedischargechutesothatitfaces

forward.

3.Removethedischargechute,the

discharge-chutehandle,andthechute

sealbyremovingthe3largescrewsand1small

screw(Figure24).

g006489

Figure24

1.Fuel-tankcap

4.Smallscrew

2.Largescrews(3)5.Chuteseal

3.Dischargechute

4.Removethe4screwsthatsecuretheshroud

(Figure25).

g011435

Figure25

1.Screw(4)3.Sparkplug

2.Shroud4.Spark-plugwire

5.Removethefuel-tankcap.

6.Removetheshroud(Figure25).

7.Installthefuel-tankcap.

8.Disconnectthewirefromthesparkplug.

9.Cleanaroundthesparkplug.

10.Removethesparkplugfromthecylinderhead.

Important:Replaceacracked,fouled,or

dirtysparkplug.Donotcleantheelectrodes

becausegritenteringthecylindercan

damagetheengine.

11.Setthegapontheplugto0.76mm(0.030inch)

asshowninFigure26.

g000533

Figure26

1.Center-electrodeinsulator3.Airgap(nottoscale)

2.Sideelectrode

16

12.Installthesparkplugandtorqueitto27to30

N∙m(20to22ft-lb).

13.Connectthewiretothesparkplug.

Note:Ensurethatthebreathertubeisrouted

abovethespark-plugwireasshowninFigure

27.

g011440

Figure27

1.Breathertube

2.Carburetor-drainbolt

14.Removethefuel-tankcap.

15.Installtheshroudwiththescrewsthatyou

removedinstep4.

Note:Ensurethattheupperandlowershrouds

ttogetherinthesidegrooves.

16.Installthefuel-tankcap.

17.Installthechuteseal,dischargechute,and

discharge-chutehandleontothemachineusing

thehardwarethatyouremovedinstep3.

Note:Thesmallscrewgoesthroughthe

smallholeinthechutesealatthefrontofthe

discharge-chuteopening.

ReplacingtheDriveBelt

Ifthedrivebeltbecomesworn,oil-soaked,excessively

cracked,frayed,orotherwisedamaged,replacethe

belt.

1.Removethedrive-beltcoverbyremovingthe3

boltsasshowninFigure28.

g008238

Figure28

1.Drive-beltcover6.Drivebelt

2.Bolt(3)7.Rotorshaft

3.Rotor-pulleybolt

8.Brakespring(unhookfrom

idlerarmhere)

4.Curvedwasher

9.Idlerpulley

5.Rotorpulley10.Enginepulley

2.Unhookthebrakespringfromtheidlerarmto

releasethebelttension(Figure28).

3.Removethescrewandcurvedwasherthat

holdstherotorpulley(Figure28).

4.Removetherotorpulleyandthedrivebelt

(Figure28).

5.Installthenewdrivebelt,routingitasshownin

Figure29.

g008317

Figure29

1.Brakespring(installon

idlerarmhere)

3.Enginepulley

2.Idlerpulley4.Rotorpulley

17

Note:Routethenewdrivebeltrstaroundthe

enginepulley,thentheidlerpulley,andnally

aroundthelooserotorpulleypositionedjust

abovetherotorshaft(Figure28).

6.Installtherotorpulleyontotherotorshaft(Figure

28).

7.Installthecurvedwasherandtherotor-pulley

boltandtightenthemsecurely(Figure28).

Note:Theconcavesideofthecurvedwasher

goesagainsttheoutsideofthepulley.

8.Installthebrakespringontotheidlerarm(Figure

29).

9.Installthedrive-beltcoverwiththeboltsthatyou

removedinstep1.

Note:Ensurethatthedrivebeltisproperly

adjustedandoperating;refertoCheckingthe

ControlCable(page13)andAdjustingthe

ControlCable(page14).

AdjustingtheQuickShoot

Control

Ifthereismorethan13mm(1/2inch)ofslackinthe

QuickShootcable(Figure30)orthedischargechute

doesnotrotateleftandrightinequalangles,adjust

theQuickShootcontrolcables.

g006514

Figure30

1.13mm(1/2inch)maximumslack

1.Loosenthe2QuickShootcontrol-cableclamps

(Figure31).

g006406

Figure31

1.Cableclamps

2.PositiontheQuickShootcontrolbetweenthe

2arrowslocatedontherightsideoftheupper

handle(Figure32).

g006405

Figure32

1.Arrows

3.Rotatethedischargechutesothatitfaces

straightaheadandthearrowonthebackofthe

dischargechutealignswiththearrowonthe

shroud(Figure33).

18

g006521

Figure33

4.Holdthedischargechuteinthestraight-ahead

position,pullthelowercablecasingdownward

untilyouremovetheslackinthecable,and

tightenthescrewonthelowercableclamp

securely(Figure34).

g006512

Figure34

1.Lowercablecasing

5.Pulltheuppercablecasingforwarduntilyou

removetheslackinthecable,andtightenthe

screwontheuppercableclampsecurely(Figure

35).

g006513

Figure35

1.Uppercablecasing

19

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