Toro CCR 6053 ES Quick Clear Snowthrower User manual

Category
Snow throwers
Type
User manual

This manual is also suitable for

FormNo.3425-352RevA
CCR
QuickClearSnowthrower
ModelNo.38563—SerialNo.400000000andUp
ModelNo.38568—SerialNo.400000000andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential
homeowners.Itisdesignedprimarilyforremoving
snowfrompavedsurfaces,suchasdrivewaysand
sidewalks,andothersurfacesfortrafconresidential
orcommercialproperties.Itisnotdesignedfor
removingmaterialsotherthansnow,norisitdesigned
forclearinggravelsurfaces.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourmachineready.Figure1
identiesthelocationofthemodelandserialnumbers
onthemachine.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toregisteryourproductandtoaccess
warranty,parts,andotherproductinformation.
g216757
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure
thattheHighAltitudeKithasbeeninstalled
sothattheenginemeetsCARB/EPAemission
regulations.TheHighAltitudeKitincreases
engineperformancewhilepreventingspark-plug
fouling,hardstarting,andincreasedemissions.
Onceyouhaveinstalledthekit,attachthe
high-altitudelabelnexttotheserialdecalonthe
machine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedinMexico
AllRightsReserved
*3425-352*A
Ifyouareunsurewhetherornotyourmachinehas
beenconvertedforhigh-altitudeuse,lookforthe
followinglabel(Figure3).
decal127-9363
Figure3
Contents
Introduction...............................................................1
Safety.......................................................................2
GeneralSafety...................................................2
SafetyandInstructionalDecals..........................2
Setup........................................................................4
1UnfoldingtheHandle.......................................4
2InstallingtheDischargeChute.........................4
3FillingtheEnginewithOil.................................4
4AdjustingtheControlCable..............................5
ProductOverview.....................................................6
Specications....................................................6
Attachments/Accessories...................................6
Operation..................................................................6
BeforeOperation...................................................6
BeforeOperationSafety.....................................6
FillingtheFuelT ank............................................7
CheckingtheEngine-OilLevel............................7
DuringOperation...................................................7
DuringOperationSafety.....................................7
StartingtheEngine.............................................8
EngagingtheRotorBlades.................................9
DisengagingtheRotorBlades............................9
ShuttingOfftheEngine.....................................10
AdjustingtheDischargeChuteandChute
Deector.......................................................10
ClearingaCloggedDischargeChute................10
OperatingTips..................................................11
AfterOperation.....................................................11
AfterOperationSafety.......................................11
PreventingFreeze-upafterUse.........................11
Maintenance...........................................................12
RecommendedMaintenanceSchedule(s)...........12
MaintenanceSafety..........................................12
AdjustingtheControlCable..............................12
InspectingtheRotorBlades..............................13
ChangingtheEngineOil...................................14
ServicingtheSparkPlug...................................15
ReplacingtheDriveBelt...................................16
AdjustingtheQuickShootControl....................17
Storage...................................................................19
StoringtheMachine..........................................19
Safety
ThismachinecomplieswithENISO8437
specications.
GeneralSafety
Readandunderstandthecontentsofthis
OperatorsManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseit,knowshowtoshutofftheengine
quickly,andunderstandsthewarnings.
Shutofftheenginewheneveryouleavethe
operatingpositionforanyreason.
Donotputyourhandsorfeetnearmovingparts
onthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
working.
Keepclearofanydischargeopening.Keep
bystanders,especiallysmallchildren,outofthe
operatingarea.
Neverallowchildrentooperatethemachine.
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal94-2577
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst
thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
2
decal115-5660
115-5660
1.Cutting/dismembermenthazardsofhandorfoot,impeller
andauger—donotplaceyourhandinthechute;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
decal117-9102
117-9102(Model38563only)
OrderPartNo.117-6036
1.Warning—readthe
Operator'sManual.
6.Engineswitchoff
2.Cutting/dismemberment
hazard,impeller—shutoff
theengineandwaitfor
theaugertostopbefore
leavingthemachine.
7.Primer
3.Thrownobject
hazard—keepbystanders
asafedistanceawayfrom
themachine.
8.Pushtheprimer3timesto
primetheengine.
4.Fuelspillhazard—donot
tipmachinebackward.
9.ReadtheOperator's
Manualbeforechecking
theengine-oillevel.
5.Engineswitchon
decal117-9103
117-9103(Model38568only)
OrderPartNo.117-6046
1.Warning—readthe
Operator'sManual.
6.Engineswitchoff
2.Cutting/dismemberment
hazard,impeller—shutoff
theengineandwaitfor
theaugertostopbefore
leavingthemachine.
7.Primer
3.Thrownobject
hazard—keepbystanders
asafedistanceawayfrom
themachine.
8.Pushtheprimer3timesto
primetheengine.
4.Fuelspillhazard—donot
tipmachinebackward.
9.ReadtheOperator's
Manualbeforechecking
theengine-oillevel.
5.Engineswitchon
10.Plugthemachineinto
powertheelectricstarter.
3
Setup
1
UnfoldingtheHandle
NoPartsRequired
Procedure
g263299
2
InstallingtheDischargeChute
NoPartsRequired
Procedure
g262492
4
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
g253610
4
AdjustingtheControlCable
NoPartsRequired
Procedure
RefertoAdjustingtheControlCable(page12).
5
ProductOverview
g011431
Figure7
1.Chute-deectortrigger
8.Electric-startbutton
(Electric-startmodels
only)
2.Dischargechute9.Ignitionkey
3.Fuel-tankcap
10.Chokelever
4.Controlbar11.Oil-drainplug
5.QuickShoot™control12.Oil-llcap
6.Recoil-starthandle
13.Chutedeector
7.Primer
Specications
ModelWeightLengthWidthHeight
37kg
38563
(82lb)122cm54cm107cm
39kg
38568
(87lb)
(48
inches)
(21
inches)
(42
inches)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Forelectric-startmodelsonly:Useextension
cordsandreceptaclesasspeciedinthemanual.
Inspecttheelectricalcordbeforepluggingitinto
apowersource.Ifthecordisdamaged,replace
it.Unplugthepowercordwheneveryouarenot
startingthemachine.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hair,securelooseclothing,anddonotwearloose
jewelry.
Thoroughlyinspecttheareawhereyouwillusethe
machine,andremovealldoormats,sleds,boards,
wires,andotherforeignobjects.
Ifashield,safetydevice,ordecalisdamaged,
illegible,ormissing,repairorreplaceitbefore
beginningoperation.Also,tightenanyloose
fasteners.
Two-stagemodelsonly:Adjustthecollector
housingheighttoclearagravelorcrushed-rock
surface.
FuelSafety
Fuelisextremelyammableandexplosive.Areor
explosionfromfuelcanburnyouandothers.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachineontheground
beforelling,notinavehicleoronanobject.
Fillthefueltankoutdoorswhentheengineiscold.
Replacethefuelcapsecurelyandwipeupspills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Storefuelinanapprovedfuelcontainer,outofthe
reachofchildren.
Whenfuelisinthetank,tipthemachineonlyas
directedintheinstructions.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
6
FillingtheFuelTank
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanolby
volume.Performanceproblemsand/orengine
damagemayresultwhichmaynotbecovered
underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
Donotllabovethebottomofthefueltankneck
(Figure9).
g216203
Figure8
Important:Forbestresults,purchaseonlythe
quantityoffuelthatyouexpecttousein30days.
Otherwise,youmayusefuelstabilizer/conditioner
inthemachineatalltimestokeepthefuelfresh
longerwhenusedasdirectedbythefuel-stabilizer
manufacturer.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine-oillevelandaddoilifnecessary.
g253610
Figure9
DuringOperation
DuringOperationSafety
GeneralSafety
Shutofftheenginebeforeuncloggingthe
machineandalwaysuseastickorthe
snow-cleanouttool(ifprovided).
Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.
Keepyourface,hands,feet,andanyotherpart
ofyourbodyorclothingawayfrommovingor
rotatingparts.
Neverdirectthedischargetowardpeopleorareas
wherepropertydamagecanoccur.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
7
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Exercisecautiontoavoidslippingorfalling,
especiallywhenoperatingthemachineinreverse.
Alwaysbesureofyourfooting,andkeeparm
holdonthehandles.Walk;neverrun.
Exerciseextremecautionwhenoperatingthe
machineonaslope.
Donotoperatethemachinewithoutgoodvisibility
orlight.
Lookbehindandusecarewhenbackingupthe
machine.
Whennotactivelyclearingsnow,disengagepower
totheauger.
Exerciseextremecautionwhenoperatingthe
machineonorcrossinggraveldrives(2-stage
modelsonly),walks,orroads.Stayalertforhidden
hazardsortrafc.
Neverattempttomakeanyadjustmentswhile
theengineisrunning,exceptasdirectedinthe
instructions.
Afterstrikingaforeignobject,shutofftheengine,
removetheignitionkey(electric-startmodels
only),inspectthemachinefordamage.Repairany
damagebeforestartingthemachine.
Ifthemachinestartstovibrateabnormally,shutoff
theengineandcheckimmediatelyforthecause.
Donotruntheengineindoors;exhaustfumesare
dangerous.
Donotoverloadthemachinecapacityby
attemptingtoclearsnowattoofastarate.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Shutofftheenginewheneveryouleavethe
operatingposition,beforeclearingorunclogging
thecollector,impeller,ordischargechute,and
whenmakinganyrepairs,adjustments,or
inspections.
Neveroperatethemachineathightransport
speedsonslipperysurfaces.
StartingtheEngine
Note:Removeyourglovewhenyoupushintheprimersothataircannotescapefromtheprimerhole.
Important:Donotusetheprimerorthechokeiftheenginehasbeenrunningandishot.Excessive
primingmayoodtheengineandpreventitfromstarting.
StandardModels
g257388
Figure10
8
Electric-StartModels
g257387
Figure11
Note:UseonlyaUL-listed,16-gaugeextensioncordthatisrecommendedforoutdooruseandisnotlonger
than15m(50ft).
WARNING
Theelectricalcordcanbecomedamaged,causingashockorre.
Thoroughlyinspecttheelectricalcordbeforepluggingitintoapowersource.Ifthecordis
damaged,donotuseittostartthemachine.Replaceorrepairthedamagedcordimmediately.
ContactanAuthorizedServiceDealerforassistance.
CAUTION
Ifyouleavethemachinepluggedintoapowersource,someonecaninadvertentlystartthe
machineandinjurepeopleordamageproperty(electric-startmodelsonly).
Unplugthepowercordwheneveryouarenotstartingthemachine.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbar
againstthehandle(Figure12).
g219303
Figure12
DisengagingtheRotor
Blades
Todisengagetherotorblades,releasethecontrolbar
(Figure13).
g011230
Figure13
9
ShuttingOfftheEngine
Toshutofftheengine,turntheignitionkey
counterclockwisetotheOFFposition(Figure14).
g011433
Figure14
AdjustingtheDischarge
ChuteandChuteDeector
Toadjustthedischargechute,pressthetriggerofthe
QuickShoot™controlontherightsideofthehandle
andmoveitupordownalongthehandle.Movingthe
controldownthehandlerotatesthedischargechute
totheleft;movingthecontrolupthehandlerotates
thedischargechutetotheright(Figure15).
g006399
Figure15
Toraiseorlowertheangleofthechutedeector,
pressthetriggeronthechutedeectorandmovethe
chutedeectorupordown(Figure16).
g006398
Figure16
1.Chute-deectortrigger2.Chutedeector
ClearingaClogged
DischargeChute
Toclearthechute:
Shuttheengineoff!
Wait10secondstoensurethattherotorblades
havestoppedrotating.
Alwaysuseaclean-outtool;neveruseyourhands.
10
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,
andotherforeignobjectsandcauseserious
personalinjurytoyouorbystanders.
Keeptheareatobeclearedfreeofall
objectsthattherotorbladescouldpickup
andthrow.
Keepallchildrenandpetsawayfromthe
areaofoperation.
Removethesnowassoonaspossibleafteritfalls.
Overlapeachswathtoensurecompletesnow
removal.
Dischargethesnowdownwindwheneverpossible.
Ifthemachinedoesnotpropelitselfforwardon
slipperysurfacesorinheavysnow,pushforward
onthehandle,butallowthemachinetoworkat
itsownpace.
Themachinemayleaverubbermarksonnew
brushedorlight-coloredconcrete.Testonan
inconspicuouslocationbeforeuse.Thesemarks
arenotpermanent.
AfterOperation
AfterOperationSafety
GeneralSafety
Neverstorethemachinewithfuelinthefuel
tankinsideabuildingwhereignitionsourcesare
present,suchashotwaterheaters,spaceheaters,
orclothesdryers.Allowtheenginetocoolbefore
storingthemachineinanyenclosure.
Whenstoringthemachineformorethan30
days,refertoStorage(page19)forimportant
information.
Runthemachineafewminutesafterthrowing
snowtopreventfreeze-upofthecollectorand
impeller.
PreventingFreeze-upafter
Use
Lettheenginerunforafewminutestoprevent
movingpartsfromfreezing.Shutofftheengine,
waitforallmovingpartstostop,andremoveice
andsnowfromthemachine.
Cleanoffanysnowandicefromthebaseofthe
chute.
Rotatethedischargechuteleftandrighttofree
itfromanyicebuildup.
WiththeignitionkeyintheOFFposition,pullthe
recoil-starthandleseveraltimesorconnectthe
electricalcordtoapowersourceandthemachine
andpushtheelectric-startbuttononcetoprevent
therecoilstarterand/ortheelectricstarterfrom
freezingup(electric-startmodelsonly).
Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessive
forcewhentryingtooperatefrozencontrols.Ifyou
havedifcultyoperatinganycontrolorpart,start
theengineandletitrunforafewminutes.
11
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
Checkthecontrolcableandadjustitifnecessary.
Checkforloosefastenersandtightenthemifnecessary.
Aftertherst2hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengine-oillevelandaddoilifnecessary.
Yearly
Checkthecontrolcableandadjustitifnecessary.
InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor
bladesandscraperifnecessary.
Changetheengineoil.
Servicethesparkplugandreplaceitifnecessary.
Checkforloosefastenersandtightenthemifnecessary.
HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
Yearlyorbeforestorage
Preparethemachineforstorage.
MaintenanceSafety
Readthefollowingsafetyprecautionsbefore
performinganymaintenanceonthemachine:
Beforeservicing,adjusting,orcleaningthe
machine,shutofftheengineandremovethe
key.Ifmajorrepairsareeverneeded,contactan
AuthorizedServiceDealer.
Alwaysweareyeprotectionwhileperformingan
adjustmentorrepairtoprotectyoureyesfrom
foreignobjectsthatthemachinemaythrow.
Checkallfastenersatfrequentintervalsforproper
tightnesstoensurethatthemachineisinsafe
workingcondition.
Donotchangethegovernorsettingsontheengine.
PurchaseonlygenuineT ororeplacementparts
andaccessories.
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Checkthe
controlcableandadjustitif
necessary.
Yearly—Checkthecontrolcableandadjustit
ifnecessary.
Movethecontrolbarbacktowardthehandleto
removetheslackinthecontrolcable(Figure17).
g011233
Figure17
1.Controlbar2.1/16inchto1/8inch(2
mmto3mm)gap
Note:Ensurethata1/16inchto1/8inch(2mmto
3mm)gapexistsbetweenthecontrolbarandthe
handle(Figure17).
Important:Thecontrolcablemustcontainsome
slackwhenyoudisengagethecontrolbarforthe
rotorbladestostopproperly.
12
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring
fromtheadjusterlink(Figure18).
g006402
Figure18
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkand
cabletomakeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeon
theadjusterlinkasneededtoobtainthe1/16
inchto1/8inch(2mmto3mm)gapbetween
thecontrolbarandthehandle(Figure18).
Note:MovingtheZ-ttinghigherdecreasesthe
gapbetweenthecontrolbarandthehandle;
movingitlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe
springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingthe
ControlCable(page12).
Note:Afterextendeduse,thedrivebeltmay
wearandloseitsproperbelttension.Ifthedrive
beltslips(continuouslysqueals)underaheavy
load,disconnectthespringfromtheadjustorlink
andmovetheupperendofthespringtothehole
thatisfurtherfromthepivotpointinthecontrol
bar(Figure19).Thenconnectthespringtothe
adjustorlinkandadjustthecontrolcable.
g011232
Figure19
1.Upperendofspring
3.Pivotpoint
2.Inserttheupperendof
springintothishole
4.Removetheupperendof
springfromthishole
Note:Thebeltmayslip(squeal)inwet
conditions;todryoutthedrivesystem,startthe
rotorandrunitwithoutaloadfor30seconds.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorblades
andhaveanAuthorizedService
Dealerreplacetherotorbladesand
scraperifnecessary.
Beforeeachsession,inspecttherotorbladesfor
wear.Whenarotor-bladeedgehasworndownto
thewear-indicatorhole,haveanAuthorizedService
Dealerreplacetherotorbladesandthescraper
(Figure20).
g011544
Figure20
1.Thewear-indicatorholeis
intact;youdonotneedto
replacetherotorblades.
2.Thewear-indicatorholeis
exposed;replacetherotor
bladesandscraper.
13
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Ifpossible,runtheengineforafewminutesbefore
changingtheoiltowarmit.Warmoilowsbetterand
carriesmorecontaminants.
EngineOilSpecications
Engineoilcapacity
0.60L(20oz)
OilviscosityRefertoFigure23.
APIserviceclassicationSJorhigher
1.Siphonthefuelfromthefueltankintoan
approvedfuelcontainer,orruntheengineuntil
itshutsoff.
2.Movethemachinetoalevelsurface.
3.Placeanoil-drainpanundertheoil-drainplug,
removetheplug,andtipthemachinebackward
anddraintheusedoilinthepan(Figure21).
g006372
Figure21
4.Afterdrainingtheusedoil,returnthemachineto
theoperatingposition.
5.Installtheoil-drainplugandtightenitsecurely.
6.Cleanaroundtheoil-llcap(Figure22).
g006316
Figure22
1.Oil-llcap
7.Unscrewtheoil-llcapandremoveit(Figure
22).
8.Withthemachineintheoperatingposition,
carefullypouroilintotheoil-llholetothepoint
ofoverow(Figure24).
Note:Youmaytipthemachineforward(handle
up)tomakeaddingoileasier.Rememberto
returnthemachinetotheoperatingposition
beforecheckingtheoillevel.
Important:Donottipthemachineallthe
wayforwardontoitsnose,orfuelmayleak
outofthemachine.
UseFigure23belowtoselectthebestoil
viscosityfortheoutdoortemperaturerange
expected.
g011606
Figure23
g006374
Figure24
9.Wait3minutesfortheoiltosettleandadd
enoughoiltobringittothepointofoverow.
10.Screwtheoil-llcapintotheoil-llhole,and
tightenitsecurelybyhand.
11.Wipeupanyspilledoil.
12.Disposeoftheusedoilproperlyatalocal
recyclingcenter.
14
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
UseaNGKBPR6ESorChampionRN9YCspark
plugorequivalent.
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Rotatethedischargechutesothatitfaces
forward.
3.Removethedischargechute,the
discharge-chutehandle,andthechute
sealbyremovingthe3largescrewsand1small
screw(Figure25).
g006489
Figure25
1.Fuel-tankcap
4.Smallscrew
2.Largescrews(3)5.Chuteseal
3.Dischargechute
4.Removethe4screwsthatsecuretheshroud
(Figure26).
g011435
Figure26
1.Screw(4)3.Sparkplug
2.Shroud4.Spark-plugwire
5.Removethefuel-tankcap.
6.Removetheshroud(Figure26).
7.Installthefuel-tankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes
becausegritenteringthecylindercan
damagetheengine.
11.Setthegapontheplugto0.76mm(0.030inch)
asshowninFigure27.
g000533
Figure27
1.Center-electrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
15
12.Installthesparkplugandtorqueitto27to30
N∙m(20to22ft-lb).
13.Connectthewiretothesparkplug.
Note:Ensurethatthebreathertubeisrouted
abovethespark-plugwireasshowninFigure
28.
g011440
Figure28
1.Breathertube
2.Carburetor-drainbolt
14.Removethefuel-tankcap.
15.Installtheshroudwiththescrewsthatyou
removedinstep4.
Note:Ensurethattheupperandlowershrouds
ttogetherinthesidegrooves.
16.Installthefuel-tankcap.
17.Installthechuteseal,dischargechute,and
discharge-chutehandleontothemachineusing
thehardwarethatyouremovedinstep3.
Note:Thesmallscrewgoesthroughthe
smallholeinthechutesealatthefrontofthe
discharge-chuteopening.
ReplacingtheDriveBelt
Ifthedrivebeltbecomesworn,oil-soaked,excessively
cracked,frayed,orotherwisedamaged,replacethe
belt.
1.Removethedrive-beltcoverbyremovingthe3
boltsasshowninFigure29.
g008238
Figure29
1.Drive-beltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotor-pulleybolt
8.Brakespring(unhookfrom
idlerarmhere)
4.Curvedwasher
9.Idlerpulley
5.Rotorpulley10.Enginepulley
2.Unhookthebrakespringfromtheidlerarmto
releasethebelttension(Figure29).
3.Removethescrewandcurvedwasherthat
holdstherotorpulley(Figure29).
4.Removetherotorpulleyandthedrivebelt
(Figure29).
5.Installthenewdrivebelt,routingitasshownin
Figure30.
g008317
Figure30
1.Brakespring(installon
idlerarmhere)
3.Enginepulley
2.Idlerpulley4.Rotorpulley
16
Note:Routethenewdrivebeltrstaroundthe
enginepulley,thentheidlerpulley,andnally
aroundthelooserotorpulleypositionedjust
abovetherotorshaft(Figure29).
6.Installtherotorpulleyontotherotorshaft(Figure
29).
7.Installthecurvedwasherandtherotor-pulley
boltandtightenthemsecurely(Figure29).
Note:Theconcavesideofthecurvedwasher
goesagainsttheoutsideofthepulley.
8.Installthebrakespringontotheidlerarm(Figure
30).
9.Installthedrive-beltcoverwiththeboltsthatyou
removedinstep1.
Note:Ensurethatthedrivebeltisproperly
adjustedandoperating;refertoCheckingthe
ControlCable(page12)andAdjustingthe
ControlCable(page13).
AdjustingtheQuickShoot
Control
Ifthereismorethan13mm(1/2inch)ofslackinthe
QuickShootcable(Figure31)orthedischargechute
doesnotrotateleftandrightinequalangles,adjust
theQuickShootcontrolcables.
g006514
Figure31
1.13mm(1/2inch)maximumslack
1.Loosenthe2QuickShootcontrol-cableclamps
(Figure32).
g006406
Figure32
1.Cableclamps
2.PositiontheQuickShootcontrolbetweenthe
2arrowslocatedontherightsideoftheupper
handle(Figure33).
g006405
Figure33
1.Arrows
3.Rotatethedischargechutesothatitfaces
straightaheadandthearrowonthebackofthe
dischargechutealignswiththearrowonthe
shroud(Figure34).
17
g006521
Figure34
4.Holdthedischargechuteinthestraight-ahead
position,pullthelowercablecasingdownward
untilyouremovetheslackinthecable,and
tightenthescrewonthelowercableclamp
securely(Figure35).
g006512
Figure35
1.Lowercablecasing
5.Pulltheuppercablecasingforwarduntilyou
removetheslackinthecable,andtightenthe
screwontheuppercableclampsecurely(Figure
36).
g006513
Figure36
1.Uppercablecasing
18
Note:Donotover-tensionthecables.Ifthe
cablesareover-tensioned,theQuickShootwill
behardtooperate.
Storage
StoringtheMachine
WARNING
Fuelfumesarehighlyammable,explosive,
anddangerousifinhaled.Ifyoustorethe
productinanareawithanopename,thefuel
fumesmayigniteandcauseanexplosion.
Donotstorethemachineinahouse(living
area),basement,oranyotherareawhere
ignitionsourcesmaybepresent,such
ashotwaterandspaceheaters,clothes
dryers,furnaces,andotherappliances.
Donottipthemachineeitherforward
orbackwardwithfuelinthefueltank;
otherwise,fuelmayleakoutofthe
machine.
Donotstorethemachinewithitshandle
tippeddownontotheground;otherwise,
oilleaksintotheenginecylinderandonto
theground,andtheenginedoesnotstart
orrun.
1.Onthelastrefuelingoftheseason,addfuel
stabilizertofreshfuelasdirectedbythe
fuel-stabilizermanufacturer.
Important:Donotstorefuellonger
thanthatsuggestedbythefuel-stabilizer
manufacturer.
2.Runtheenginefor10minutestodistributethe
conditionedfuelthroughthefuelsystem.
3.Shutofftheengine,allowittocool,andsiphon
thefueltankorruntheengineuntilitshutsoff.
4.Starttheengineandrunituntilitshutsoff.
5.Chokeorprimetheengine,startitathirdtime,
andruntheengineuntilitdoesnotstart.
6.Drainthefuelinthecarburetorthroughthe
carburetor-drainboltintoanapprovedgasoline
container.
7.Disposeofunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyour
automobile.
8.Whiletheengineisstillwarm,changetheengine
oil.RefertoChangingtheEngineOil(page14).
9.Removethesparkplug;refertoServicingthe
SparkPlug(page15).
10.Squirt10ml(2tsp)ofoilintothespark-plughole.
11.Installthesparkplugbyhandandthentorqueit
to27to30N∙m(20to22ft-lb).
19
12.WiththeignitionkeyintheOFFposition,pullthe
recoil-starthandleslowlytodistributetheoilon
theinsideofthecylinder.
13.Cleanthemachine.
14.Touchupchippedsurfaceswithpaintavailable
fromanAuthorizedServiceDealer.Sand
affectedareasbeforepainting,andusearust
preventativetopreventthemetalpartsfrom
rusting.
15.Tightenanyloosefasteners.Repairorreplace
anydamagedparts.
16.Coverthemachineandstoreitinaclean,dry
placeoutofthereachofchildren.Allowthe
enginetocoolbeforestoringthemachineinany
enclosure.
20
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Toro CCR 6053 ES Quick Clear Snowthrower User manual

Category
Snow throwers
Type
User manual
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