EMAK PWX 200 C Owner's manual

PWX 200C - IPX 2000S

I MANUALE DI USO E MANUTENZIONE

GB OPERATOR’S INSTRUCTION BOOK

F MANUEL D’UTILISATION ET D’ENTRETIEN

D BEDIENUNGSANLEITUNG

E MANUAL DE INSTRUCCIONES

NL GEBRUIKSAANWIJZING

P MANUAL DE INSTRUÇÕES

GR ΕΓΧΕΙΡΙ∆ΙΟ ΧΡΗΣΗΣ ΚΑΙ ΣΥΝΤΗΡΗΣΗΣ

CZ NÁVOD K POUŽITÍ A ÚDRŽBĚ

RUS UK PУKOBOДCTBO ПO ЭКCПЛУAТAЦИИ

PL INSTRUKCJA OBSŁUGI I KONSERWACJI

H HASZNÁLATI ÉS KARBANTARTÁSI UTASĺTÁSOK

SK NÁVOD NA POUŽITIE A ÚDRŽBU

EMAK S.p.A.

42011 Bagnolo in Piano (RE) Italy

Tel. +39 0522 956611 - Fax +39 0522 951555

[email protected] - www.emak.it

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

WARNING

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Read and keep in mind that indicated in the

INSTRUCTION MANUAL  SAFETY WARNINGS.

SPECIFICATIONS AND TECHNICAL DATA

CAUTION

• Fortheenginetoreachitsmaximumpoweritneedsatleast10hoursrunning-inataload15to20%

lowerthanthemachine’smaximumperformance.

• Theengine’smaximumpowerdiminishesasthealtitudeandambienttemperatureatwhichitis

workingincreases(thereisadropofabout:3.5%every305m/1000ftabovesealeveland1%every

5.6°C/42°Fabove16°C/61°F).Ifthehighpressurewatercleanerisusedatahighaltitudeorwithhigh

ambienttemperaturepleaserefertotheengine’soperatingandmaintenancemanualtoseeifany

precautionsneedtobetaken.

• Thedeclaredperformancereferstoanatmosphericpressureof1013hPaatsealevelandanambient

temperatureof16°C/61°F.

• Thespecicationsandtechnicaldataareapproximate.Themanufacturerreservestherighttomake

allchangestothemachineitdeemsappropriate.

PWX 200C - IPX 2000S

MOTORISATION

Loncin G200F

Fuel

Petrol

Power (kW - HP)

4,4 – 6,0

Nominal rotation speed - maximum (RPM)

3400 – 3600

HYDRAULIC CIRCUIT

Maximum supply water temperature (°C - °F)

60 – 140

Minimum supply water temperature (°C - °F)

5 – 41

Minimum supply water ow rate (l/min - USgpm)

16 – 4,2

Maximum supply water pressure (bar - psi)

8 – 116

Maximum priming depth (m - ft)

0,5 – 1,7

PERFORMANCE

Maximum ow rate (l/min - USgpm)

12 – 3,2

Nominal ow rate (l/min - USgpm)

10,8 – 2,9

Maximum pressure (bar - psi)

200 – 2900

Nominal pressure (bar - psi)

190 – 2755

Maximum reaction force on the spray gun (N)

32

Sound pressure level - Uncertainty (dB(A))

92,8 – 0,7

(1)

Sound power level (dB(A))

106

(1)

Operator hand-arm vibration - Uncertainty (m/s

2

)

1,1 – 0,24

(1)

PUMP OIL

AGIP MULTITECH 15W/30

(2)

WEIGHT AND DIMENSIONS

Length x width x height (mm - in) (mm - in)

670 x 550 x 890 – 26,4 x 21,7 x 35,0

Weight (kg - lb)

35 – 77,2

(1)

Measurements in agreement with EN 60335-2-79.

(2)

Also see the corresponding oils table.

GB

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AGIP MULTITECH 15W/30 corresponding oils:

U.T.T.O.

(UniversalTractorTrasmissionOil)

APIGL-4 JohnDeereJ20A

Massey-FergusonM-1135 FordM2C-86B EssoTorqueFluid62

MobilMobiluid422 FordM2C-134B/C ShellDonaxTD

WARNING

Asfarasenginelubricantsareconcerned,refertotherelativeoperatingandmaintenancemanuals.

IDENTIFICATION OF COMPONENTS

Refertogures1to3:

1 - Pump

2 - Petrol/gasolineengines

3 - Frame

4 - Handle

5 - Handlesecuringscrews

6 - Handlesecuringwashers

7 - Handlesecuringnuts

8 - Warningplate

9 - Accessoryrack

10 - Detergentsuctionlter

11 - Waterinlethose-endtting

12 - Waterinlethoseclamp

13 - IDplate

14 - Base

15 - Wateroutlettting

16 - Waterinlettting

17 - Pressureregulatingknob

18 - Pressureindicator

19 - Spraygun

20 - Highpressurehosequicktcoupling

21 - Singlebarrellancehose

22 - Waterinletlter

23 - Detergentsuctiontting

24 - Singlebarrelnozzleholderhead

25 - Detergentsuctionhoseclamp

26 - Pumpoillevelindicator

27 - Oilplugwithventforpump

28 - Spraygunlever

29 - Nozzlecleaningneedle

30 - Highpressurehose

31 - Detergentsuctionhose

32 - Spraygunleversafetystop

SAFETY DEVICES



 Valve,suitablycalibratedbytheManufacturer,forregulatingworkpressurebymeansofaknob(17)

andthatallowsthepumpeduidtoreturntopumpsuctionthuspreventingtheonsetofdangerous

pressureswhenclosingthespraygunorwhentryingtosetapressurethatisabovethemaximum

permittedvalues.



 Safetystop(32)forlockingthespraygun(19)lever(28)intheclosedpositionsoitcannotbestarted

accidentally(Fig.2,positionS).

STANDARD FITTING

Makesurethefollowingareinsidethepackoftheproductyouhavepurchased:

• highpressurecleaner;

• handle;

• highpressuredeliveryhose;

• spraygun;

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• lancehose;

• bagofaccessorieswith:

-theoperatingandmaintenancemanual;

-theengineoperatingandmaintenancemanual;

-thedeclarationofconformity;

-thehandlexingkit:screws,washers,nuts;

-suctionkitwith:tting,lterandclamp;

-detergentsuctionhosekitincludinglterandclamp;

-nozzlecleaningneedle;

Ifanyproblemsarisepleasecontactyourdealeroranauthorisedassistancecentre.

OPTIONAL ACCESSORIES

Youcanaddthefollowingrangeofaccessoriestothestandardonessuppliedwithyourhighpressure

cleaner:

• sandblastinglance:designedtosmoothsurfaces,removingrust,paint,encrustations,etc.;

• draincleaningkit:designedtounclogpipesandducts;

• dierenttypesoflancesandnozzles;

• rotatingbrush:designedforcleaningfragilesurfaces;

• rotatingnozzle:designedforremovingstubborndirt;

• foamlance:designedforamoreecientdistributionofthedetergent;

•thermostaticvalve:designedtopreventthepumpgasketsfromoverheatingduringprolonged

operationinbypass(canonlybeusedifmainswaterisusedtosupplythehighpressurecleaner).





• Fixthehandle(4)totheframe(3)usingthekitsupplied:screws(5),washers(6)andnuts(7)(usea

13mmxedjawspanner,notsupplied).inFig.1.

• Unwindthehighpressurehose(30)andscrewtheendwithoutthequicktcouplingontothespray

gun(19)threadandtightenwellwithtwo22mmxedjawspanners(notsupplied).inFig.3.

• Connectthequicktcoupling(20)tothewateroutlettting(15),screwdownandtightentheringnut

byhand.inFig.3.

• Insertthewaterinletlter(22)inthewaterinlettting(16)andscrewthewaterinlethose-endtting(11)

ontoit.inFig.3.

• Clamp(25)thefreeendofthedetergentsuctionhose(31)tothedetergentsuctiontting(23).

inFig.3.

• Filltheenginecrankcasewithoil,followingtheinstructionsgivenintherelevantoperatingand

maintenancemanual.

OPERATION  PRELIMINARY ACTIVITIES

• Dothepreliminaryactivitiesdescribedintheoperatingandmaintenancemanualoftheengine

mountedonthehighpressurecleaner.Inparticularremembertollwithfuelandcheckthelevelof

engineoil.

• Whentheengineisoandthemachineiscompletelycold,checkthelevelofpumpoilbywayofthe

levelindicator(26).

 Whentoppingupisneededpleaserefertothelubricanttypesgiveninthe

“speCiFiCations and teChniCal

data”

paragraph.

• Checkcorrecttyreination.

GB

18

• Checkthattheinletwaterlter(22)andthedetergentsuctionlter(10)areclean.

• Takethehighpressurecleanertotheplaceofworkusingthehandle(4).

• Unwindthehighpressurehosecompletely(30).

• Exploitingtheclamp(12)supplied,xasupplyhosewithaninsidediameterof19mm/0.75intothe

waterinlethose-endtting(11).inFig.3.

• Starttheengine,referringtotherelevantoperatingandmaintenancemanual.

• Openthewatersupplytap(ifconnectedtothedrinkingwatermainsitismandatorytouseaback-ow

preventer:tousethisdevicerefertotherelevantinstructionmanual),makingsuretherearenodrips.

Alternatively,putasuctionhoseinatank.

• Pressthespraygunlever(28)andwaitforacontinuousjetofwatertocomethroughwhichmeans

thepumpisprimingcorrectly.

• Stoptheengine,referringtotherelevantoperatingandmaintenancemanual,andclosethewater

supplytap,ifany.

• Pressthespraygunlever(28)todischargeallresidualpressure.

• Connectthelancehose(21)tothespraygun(19).inFig.3.

STANDARD OPERATION HIGH PRESSURE

• Ensurethatthenozzleholderhead(24)isnotinthedetergentdispensingposition(seealsothe

“operation with detergent”

paragraph).

• Starttheengine,referringtotherelevantoperatingandmaintenancemanual.

• Openthewatersupplytap,ifany.

• Pressthespraygunlever(28)checkingthatthenozzlesprayisuniformandtherearenodrips.

• Ifnecessaryregulatethepressurebywayofthepressureregulatingknob(17).Turnitclockwiseto

increasepressure,anticlockwisetoreduceit.Youcanseethepressureonthepressureindicator(18).

CAUTION

• Beforeexpectingmaximumperformanceofthehighpressurecleaneritisgoodpracticetowarm

theengineupforacoupleofminutes.

OPERATION WITH DETERGENT

Therecommendeddetergentsaremorethan90%biodegradable.Onhowtousethedetergentplease

refertotheinstructionsgivenonthedetergentlabel.

• Putthehose(31)intheexternaltankwhichhasalreadybeenpreparedwithdetergenttothestrength

required:inthiscasetoo,followtheindicationsgivenforthedosageonthedetergentpacklabel.

• Turnthenozzleholderhead(24)asschematizedinFig.2-aandthenoperatethespraygunlever(28)

andstartdispensingdetergent.

• Releasethelever(28)andturnthenozzleholderhead(24)asschematizedinFig.2-btostopdispensing

detergentandreturntohighpressureoperation.

STOPPING OPERATION

• Whenthespraygunlever(22)isreleaseditstopsthehighpressurejetandthemachinegoestothe

bypassmode.

• Pressingthespraygunlever(22)againthehighpressurejetstartsagain.

WARNING

• Ifyouhavetointerruptthehighpressurejetandputthespraygundown,withoutstoppingthemachine,

youhavetoinsertthesafetystop(32).Operation SinFig.3.

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CAUTION

• Donotleavethehighpressurecleanerformorethanthreeminutesinbypass(spraygunclosed)if

theoptionalthermostaticvalvehasnotbeeninstalledbya.

NOTE: rememberthatoncethethermostaticvalveisinstalled,thehighpressurecleanermustalways

beusedwithmainswater.

STOP

• Closethewatersupplytaportakethesuctionhoseoutofthetank.

• Drainthewaterfromthehighpressurecleaner,workingitforafewsecondswiththespraygunlever(28)

pressed.

• Carryoutthestopoperations,explainedintheengineoperatingandmaintenancemanual.

• Dischargeanyresidualpressurefromthehighpressurehose(30),keepingthespraygunlever(28)

pressedforafewseconds.

• Waitforthehighpressurecleanertocooldown.

DECOMMISSIONING

• Carefullyrewindthehighpressurehose(30)withoutmakinganykinksinit.

• Followtheinstructionsfordecommissioningasgivenintheengineoperatingandmaintenancemanual.

• Thehighpressurecleanermustbekeptinadry,cleanplacepayingattentionnottodamagethehigh

pressurehose.Usetherack(9)tostorethedeliveryhoseandaccessories.

NOTE: afteraprolongedperiodofnon-useyoucouldndafewdropsofwaterunderthepump.

Thisdrippingnormallydisappearsafterafewhoursofuse.Ifitdoespersisthowever,contacta

Technician.

ROUTINE MAINTENANCE

Dotheoperationsdescribedinthe

“stop”

paragraphandfollowtheinstructionsgiveninthefollowing

table.

Alsoremembertocarryouttheroutinemaintenancejobsgivenintheengineoperatingandmaintenance

manual,especiallyasregardstocheckingengineoil,theairlterandthesparkplug.

MAINTENANCE

SCHEDULE



Everytimeitisused • Checkthehighpressurehose,ttings,spraygunandlancehose.

 



Technician.

• Checkpumpoillevel.

• Removealldirtanddebrisfromthecoolingnsontheengine,fromthe

airinletgrids,fromthemechanismsandrevregulatorsprings(refertothe

engineoperatingandmaintenancemanual).

Weekly • Cleanthewaterinletlter(22).

 Unscrewthewaterinlethose-endtting(11)andtakethelterout(alsosee

Fig.2).

 Itisnormallyenoughtoputthelterunderrunningwaterorblowitwith

compressedairtocleanit.Inthemostdicultcasesuseascaleremoveror

replaceit,contactinganauthorisedassistancecentretobuythenewlter.

(continuesonthenextpage)

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20

MAINTENANCE

SCHEDULE



Monthly • Cleanthedetergentsuctionlter(10).

 Itisnormallyenoughtoputthelterunderrunningwaterorblowitwith

compressedairtocleanit.Inthemostdicultcasesuseascaleremoveror

replaceit,contactinganauthorisedassistancecentretobuythenewlter.

• Cleanthenozzle.

 Itisnormallyenoughtoputtheneedle(29)suppliedthroughtheholeofthe

nozzletocleanit.Iftheresultsarenotgood,replacethenozzlepurchasing

itfromanauthorisedassistancecentre.

 Theprofessionalxedfannozzlemountedonthenozzleholderheads(24)

canbereplacedusinga14mmboxspanner(notsupplied).

• Oilorgreasetherotatingorslidingpartstheoperatorisabletoreach(refer

alsototheengineoperatingandmaintenancemanual).

• Checksoundnessofthewaterinletandoutletcircuits.

• Checktyreinationpressure.

• Checkclampingofthepumptotheengineandtheenginetotheframe.

 



CAUTION

• Whenworking,thehighpressurecleanershouldnotbetoonoisyandthereshouldbenoobvious

dripsofwateroroilunderneathit.Ifthisisthecasehavethemachinecheckedbya

Technician.

SPECIAL MAINTENANCE

Specialmaintenancemustonlybedonebya,complyingwiththefollowingtable.

Alsoremembertocarryoutthespecialmaintenancejobslistedintheengineoperatingandmaintenance

manual.

MAINTENANCE

SCHEDULE



Aftertherst50hours

ofoperation

• Changepumpoil.

Every200hours

• Checkthepump’shydrauliccircuit.

• Checkpumpandengineclamping.

Every500hours

• Changepumpoil.

• Checkthepumpsuction/deliveryvalves.

• Checktightnessofpumpscrews.

• Checkthepumpregulationvalve.

• Checkthesafetydevices.

CAUTION

• Thedatagiveninthetableareapproximate.Itmightbenecessarytocarryoutmaintenancemore

frequentlyinthecaseofparticularlyheavywork.

21



 CAUSES REMEDIES

Theenginedoesnotstart

orthereisamalfunction

withitoritstopswhile

working.

Refertotheengineoperatingand

maintenancemanual.

Refertotheengineoperatingand

maintenancemanualafterhaving

madesurethereisfuelinthetank.

Thehighpressurecleaner

isvibratingalotandis

noisy.

Thewaterinletlter(22)isdirty. Followtheinstructionsgiveninthe

“routine maintenanCe” paragraph.

Airsuction. Checksoundnessofthesuctioncircuit.

Not enough wateris being

suppliedorprimingdepthis

excessive.

Makesurethetapisfullyopenand

thatthemainsowrateorpriming

depthconformtowhatisspeciedin

the

“speCiFiCations and teChniCal data”

paragraph.

Thehighpressurecleaner

failstoreachmaximum

pressure.

The regulation valve is set

forapressurelowerthanthe

maximumone.

Turnthepressureregulatingknob(17)

clockwise.

Thenozzleholderhead(24)isin

thelowpressureposition(Fig.3-

Positiona).

Proceed asexplainedin Fig.3 -

Positionb.

Thenozzleisworn. Replacethenozzleasexplainedinthe

“routine maintenanCe” paragraph.

Not enough wateris being

suppliedorprimingdepthis

excessive.

Makesurethetapisfullyopenand

thatthemainsowrateorpriming

depthconformtowhatisspeciedin

the

“speCiFiCations and teChniCal data”

paragraph.

Poordetergentsuction Thenozzleholderhead(24)is

notinthelowpressureposition

(Fig.3-Positionb).

Proceed asexplainedin Fig.3 -

Positiona.

Detergentsuctionfilter(10)

clogged.

Followtheinstructionsgiveninthe

“routine maintenanCe” paragraph.

Thedetergentbeingusedistoo

viscous.

Useadetergentrecommendedbythe

manufacturerandfollowthediluting

instructionsonthelabel.

Nowatercomingthrough

thenozzle.

Nowater. Checkthatthemainswatertapisfully

openorthatthesuctionhoseisable

toprime.

Suctiondepthisexcessive Makesureprimingdepthconformsto

whatisspeciedinthe

“speCiFiCations

and teChniCal data” paragraph.

Waternozzleclogged. Cleanand/orreplacethenozzle

as explained in the

“ro ut i ne

m

aintenanCe” paragraph.

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100

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SERIALNo

MODELLO-MODEL

ACQUISTATODALSIG.-BOUGHTBYMr.

DATA-DATE

CONCESSIONARIO-DEALER

Non spedire! Allegare solo all'eventuale richiesta di garanzia tecnica.

Do not send! Only attach to requests for technical warrenties.

Questamacchina èstataconcepita erealizzataattraversolepiù

modernetecnicheproduttive.LaDittacostruttricegarantisceipropri

prodottiperunperiododi24mesidalladatadiacquistoperutilizzo

privatoehobbistico.Lagaranziaèlimitataa12mesiin casodiuso

professionale



1)Lagaranziaviene riconosciutaapartiredalla datad’acquisto. La

Dittacostruttricetramitelaretedivenditaedassistenzatecnica

sostituiscegratuitamentelepartidifettosedovutea materiale,

lavorazionieproduzione.Lagaranzia nontoglieall’acquirente i

dirittilegali previstidalcodicecivilecontroleconseguenzedei

difettiovizicausatidallacosavenduta.

2)Ilpersonaletecnicointerverràilpiù prestopossibileneilimitidi

tempoconcessidaesigenzeorganizzative.











4) Lagaranziadecadeincasodi:

− Assenzapalesedimanutenzione,

− Utilizzononcorrettodelprodottoomanomissioni,

− Utilizzodilubricantiocombustibilinonadatti,

− Utilizzodipartidiricambiooaccessorinonoriginali,

− Interventieettuatidapersonalenonautorizzato.

5)LaDittacostruttriceescludedallagaranziaimaterialidiconsumo

elepartisoggetteadunnormalelogoriodifunzionamento.

6)Lagaranziaescludegliinterventidiaggiornamentoemiglioramento

delprodotto.

7)Lagaranzianon coprela messaapunto egliinterventidi

manutenzionechedovesserooccorrereduranteilperiododi

garanzia.

8)Eventualidannicausatiduranteiltrasportodevonoessere

immediatamentesegnalatialtrasportatorepenaildecaderedella

garanzia.

9)Lagaranzianoncopreeventualidanni,direttioindiretti,causatia

personeocosedaguastidellamacchinaoconseguentiallaforzata

sospensioneprolungatanell’usodellastessa.

Italiano

CERTIFICATO DI GARANZIA

Thismachinehasbeendesignedandmanufacturedusingthemost

moderntechniques.Themanufacturerguaranteesitsproducts for

24monthsfromthedateofpurchase,forprivateandhobbyuse.The

warrantyislimitedto12monthsincaseofprofessionaluse.



1)Thewarrantyperiodstartsonthedateofsale.Themanufacturer,

actingthrough thesalesandtechnicalassistancenetwork,shall

replacefreeof chargeanypartsprovendefectivein material,

machiningor manufacturing.Thewarranty doesnotaectthe

purchaser’srightsasestablishedunderlegislationgoverningthe

consequencesofdefectsinthemachine.

2) Technicalpersonnelwillundertakethenecessaryrepairsinthe

minimumtimepossible,compatiblewithorganisationalneeds.











4)Thewarrantyshallbenullandvoidif:

− themachinehasevidentlynotbeenservicedcorrectly,

− themachinehasbeenusedforimproperpurposesorhasbeen

modiedinanyway,

− unsuitablelubricantsandfuelshavebeenused,

− non-originalsparepartsandaccessorieshavebeentted,

− workhasbeendoneonthemachinebyunauthorisedpersonnel.

5) Thewarrantydoesnotcoverconsumablesorpartssubjecttonormal

wear.

6)The warrantydoesnotcoverworktoupdateor improvethe

machine.

7)Thewarranty doesnotcover anypreparationorservicingwork

requiredduringthewarrantyperiod.

8)Damageincurredduringtransportmustbeimmediatelybrought

totheattentionofthecarrier:failuretodososhallrendernulland

voidthewarranty.

9) Thewarrantydoes notcoverinjuryordamage causeddirectly

orindirectlytopersonsorthingsbydefectsinthemachineorby

periodsofextendeddisuseofthemachineresultingfromthesaid

defects.

English

WARRANTY CERTIFICATE

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EMAK S.p.A.

42011 Bagnolo in Piano (RE) Italy

Tel. +39 0522 956611 - Fax +39 0522 951555

[email protected] - www.emak.it

I ATTENZIONE! – Questo manuale deve accompagnare la macchina durante tutta la sua vita.

GB WARNING! – This owner’s manual must stay with the machine for all its life.

F ATTENTION! – Le manuel doit accompagner la machine pour toute sa vie.

D ACHTUNG! - Dieses Anweisungsheft muß das Gerät während seiner gesamten Lebensdauer begleiten.

E ¡ATENCIÓN! - Este manual debe acompañar a la máquina durante toda su vida útil.

NL LET OP! - Dit handboek moet voor de gehele levensduur bij de machine blijven.

P ATENÇÃO! - Este manual deve acompanhar a máquina durante toda a sua vida útil.

GR ΠΡΟΣΟΧΗ! - Το παόν εγχερίδιο πρέπει να συνοδεύει το μηχάνημα καθ'όλη τη διάρκεια ζωής του.

CZ UPOZORNĚNÍ! - Tento návod musí být dostupný po celou dobu životnosti přístroje.

RUS UK

ВНИМAНИЕ! – Нaстoящaя инструкция дoлжнa сoпрoвoждaть издeлиe вo врeмя всeгo срoкa eгo службы.

PL UWAGA! - Niniejsza instrukcja powinna towarzyszyć urządzeniu przez cały okres jego eksploatacji.

H FIGYELEM – A jelen kézikönyvet a gép teljes élettartama idején a géppel együtt kell tárolni

SK UPOZORNENIE - Tento návod musí sprevádzať prístroj po celú dobu jeho životnosti.

Mod. 3056403 - Ott/2014

1610.1621.00 - 10/2014 - Rev. 00

EMAK PWX 200 C Owner's manual

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