V2 Elettronica V2 Hyperfor Owner's manual

HYPERFOR

IL n. 311-1

EDIZ. 04/11/2011

V2 S.p.A.

Corso Principi di Piemonte, 65/67 - 12035 RACCONIGI (CN) ITALY

tel. +39 01 72 81 24 11 fax +39 01 72 84 050

[email protected] www.v2home.com

ATTUATORE ELETTROMECCANICO TRIFASE PER CANCELLI

SCORREVOLI FINO A 4000 KG DI PESO

ELECTROMECHANICAL THREE-PHASE ACTUATOR FOR

SLIDING GATES OF UP TO 4000 KG OF WEIGHT

ACTIONNEUR ÉLECTROMÉCANIQUE TRIPHASÉ POUR

PORTAILS COULISSANTS JUSQU’À 4000 KG

ACTUADOR ELECTROMECÁNICO TRIFÁSICO PARA

CANCELAS DESLIZABLES HASTA DE 4000 KG DE PESO

MOTORREDUTOR ELECTROMECÂNICO TRIFÁSICO PARA

PORTÕES DE CORRER ATÉ 4000 KG DE PESO

I

GB

F

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ENGLISH

7

IMPORTANT REMARKS

F

or any installation problems please contact

V2 S.p.A. TEL. (+39) 01 72 81 24 11

V2 S.p.A. has the right to modify the product without

previous notice; it also declines any responsibility to

damage or injury to people or things caused by improper

use or wrong installation.

m Please read this instruction manual very carefully

before installing and programming your control unit.

• This instruction manual is only for qualified technicians, who

specialize in installations and automations.

• The contents of this instruction manual do not concern the

end user.

• Every programming and/or every maintenance service

should be done only by qualified technicians.

AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE

WITH THE EUROPEAN REGULATIONS IN FORCE:

EN 60204-1 (Machinery safety. electrical equipment of

machines, part 1: general rules)

EN 12445 (Safe use of automated locking devices, test

methods)

EN 12453 (Safe use of automated locking devices,

requirements)

• The installer must provide for a device (es. magnetotermical

switch) ensuring the omnipolar sectioning of the equipment

from the power supply.

The standards require a separation of the contacts of at

least 3 mm in each pole (EN 60335-1).

• The plastic case has an IP55 insulation; to connect flexible

or rigid pipes, use pipefittings having the same insulation

level.

• Installation requires mechanical and electrical skills,

therefore it shall be carried out by qualified personnel only,

who can issue the Compliance Certificate concerning the

whole installation (Machine Directive 98/37/EEC, Annex IIA).

• The automated vehicular gates shall comply with the

following rules: EN 12453, EN 12445, EN 12978 as well as

any local rule in force.

• Also the automation upstream electric system shall comply

with the laws and rules in force and be carried out

workmanlike.

• The door thrust force adjustment shall be measured by

means of a proper tool and adjusted according to the max.

limits, which EN 12453 allows.

• We recommend to make use of an emergency button, to be

installed by the automation (connected to the control unit

STOP input) so that the gate may be immediately stopped

in case of danger.

• The appliance is not to be used by children or persons with

reduced physical, sensory or mental capabilities, or lack of

experience and knowledge, unless they have been given

supervision or instruction.

• Children being supervised do not play with the appliance.

• For correct installation of the system, we recommend

following the instructions issued by UNAC very carefully,

which can be consulted at the following web site:

www.v2home.com

EC DECLARATION OF INCORPORATION FOR

PARTLY COMPLETED MACHINERY

(Directive 2006/42/EC, Annex II-B)

The manufacturer V2 S.p.A., headquarters in Corso Principi di

Piemonte 65, 12035, Racconigi (CN), Italia

Under its sole responsibility hereby declares that:

the partly completed machinery model: HYPERFOR

Identification number and year of manufacturing:

typed on nameplate

Description: electromechanical actuator for gates

• is intended to be installed on gates, to create a machine

according to the provisions of the Directive 2006/42/EC.

The machinery must not be put into service until the final

machinery into which it has to be incorporated has been

declared in conformity with the provisions of the Directive

2006/42/EC (annex II-A).

• is compliant with the applicable essential safety requirements

of the following Directives:

Machinery Directive 2006/42/EC (annex I, chapter 1)

Low Voltage Directive 2006/95/EC

Electromagnetic Compatibility Directive 2004/108/EC

Radio Directive 99/05/EC

The relevant technical documentation is available at the national

authorities’ request after justifiable request to:

V2 S.p.A., Corso Principi di Piemonte 65

12035, Racconigi (CN), Italy

The person empowered to draw up the declaration and to

provide the technical documentation:

Cosimo De Falco

Legal representative of V2 S.p.A.

Racconigi, 11th January 2010

TECHNICAL SPECIFICATIONS

HYPERFOR

Gate maximum weight 4000 Kg

Power supply 400 VAC - 50Hz

Nominal power 1100 W

Nominal absorption 2 A

Absorption at start 10 A

Gate maximum speed 0,18 m/s

Maximum thrust 4800 N

Duty cicle (ambient temperature +55°C) 50 %

Pinion M6-Z15

Operation temperature -20° ÷ +55°C

Weight 35 Kg

Protection IP55

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8

 Power supply

cable 4 x 1,5 mm

2

(T100°C)

 Blinker

cable 2 x 1,5 mm

2

 External Aerial

cable RG-58

 Digital or key selector

cable 3 x 0,5 mm

2

 Internal Photocellules

cable 4 x 0,5 mm

2

(RX)

cable 2 x 0,5 mm

2

(TX)

 External Photocellules

 Safety edge (EN 12978)

-

INSTALLATION LAYOUT

ENGLISH

9

INSTALLATION OF THE MOTOR

PREPARATORY STEPS

CAREFULLY OBSERVE EUROPEAN REGULATIONS EN12445 AND

EN12453 (WHICH REPLACE UNI 8612).

Always check the following:

• Your gate should have a strong and suitable build; no

wickets should be present on the sliding gate.

• The sliding gate should not tilt excessively during its entire

run.

• The gate should be able to slide freely on its guiding

surface without an excessive friction.

• Install both closing and opening limit switches, in order to

prevent the gate going off the guiding surface.

• Remove any manual locks.

• Bring power cable ducts near the bottom of the gate

(diameter 20 / 30 mm) and of the external devices

(photocells, flasher, key selector).

POSITIONING OF THE MOTOR

To fix HYPERFOR, follow the instructions below:

1. use the measurements indicated in the drawing for the

foundations

2. Arrange for one or two pipes for the passage of electric cables

3. Assemble the 4 clamps on the anchoring plate and fix them

with the 4 bolts issued with the motor

4. Pour the concrete and position the anchoring plate

WARNING: check that the plate be on a perfectly

levelled surface and parallel to the gate

5. Wait for the complete setting of the concrete

6. Unscrew the bolts fixing the base to the clamps and put the

motor on the plate

7. Adjust the 4 grains F to make the motor be perfectly levelled

8. Control that the motor is perfectly parallel to the gate, then

insert the 4 washers R and lightly screw the 4 bolts D

ENGLISH

10

FIXING OF THE MOTOR

Check the following points:

1. the motor must be on a levelled surface and perfectly parallel

to the gate

2. the distance between pinion and rack must be 1 or 2 mm.

If needed, adjust the 4 grains

3. the rack must be trued up with the pinion of the motor

4. the minimum distance between the maximum overall of the

gate and the case of the pinion of the motor must be of at

least 5 mm

Check the above indicated conditions and proceed fixing the 4

bolts D anchoring the motor to the plate.

MOUNTING THE RACK

Release the motor and turn the gate completely open.

Fix all the rack elements to the gate, making sure that they stand at the same height than the motor pinion.

The rack MUST BE positioned 2 mm over the pinion of the motor all the gate length

.

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11

INSTALLING THE MECHANICAL LIMIT SWITCHES

Install limit switches on the rack and fix them using the screws provided in the tool kit.

m ATTENTION: check that the limit switch bracket will work effectively on the limit switch spring of the motor.

If necessary add thickness between the lower part of the rack and the limit switch bracket in order to keep to the

measurement as stated in the figure.

ENGLISH

12

RELEASE OF THE MOTOR

I

n the absence of power, the gate can be released

by operating on the motor:

1. Open the rear hatch

2. Screw anti-clockwise (left thread) the ring nut

K using the supplied 19" wrench until the

pinion is released

T

o restart the automation proceed as follows:

1. Screw clockwise (left thread) the ring nut K

up to the limit given by screw L

2. Close the rear hatch

TORQUE LIMITER

To adjust the motor torque, follow the instructions

below:

1. Open the rear door

2. Unscrew and remove screw L with the supplied

4" Allen wrench

3. Screw clockwise (left thread) the ring nut K

using the supplied 19" wrench until removal is

complete

4. In order to set the motor torque, operate the

self-locking nut M with a 27 wrench:

- screw by half turn nut M to increase the

torque; operate the motor to verify if the

torque is the desired one; if necessary, screw

again nut M until the desired value is

reached

- unscrew by half turn nut M to decrease the

torque; operate the motor to verify if the

torque is the desired one; if necessary,

unscrew again nut M until the desired value

is reached

5. After the adjustment is completed, screw

anti-clockwise (left thread) the ring nut K up to

thread end.

NOTE: if you overtighten the ring nut the

motor is released

6. Fully screw screw L

7. Close the rear door

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